Haug Multistat S User manual

Static Line
Operating instructions
Discharging power pac
k
Multistat S
Ident number: 01.7870.000, 01.7870.050, 01.7871.000,
01.7871.050, 01.7920.000 (UL), 01.7921.000 (UL)
Keep for future use!
GB

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Table of contents
=== Ende der Listefür Textmarke Inhalt1 ===
1Operator instructions ................................................. 4
1.1 Symbols used in operating instructions .............................4
1.2 Symbols on the discharging power pack...........................5
2Safety........................................................................... 6
2.1 Intended use........................................................................7
3Product overview ........................................................ 8
4Install ........................................................................... 9
5Operate...................................................................... 14
5.1 Normal operation ..............................................................14
5.2 Normal operation and monitoring.....................................15
6Troubleshooting........................................................ 17
6.1 Replacing fuse...................................................................18
6.2 Flow chart..........................................................................19
7Accessories/spare parts .......................................... 20
8Technical data........................................................... 22
8.1 Characteristics and specification ......................................22
8.2 Supply voltage ..................................................................22
8.3 Ambient conditions ...........................................................23
8.4 Connected lengths............................................................24
8.5 Housing .............................................................................25
9Taking out of operation ............................................ 26
9.1 Storing ...............................................................................26
9.2 Disposing ..........................................................................26

1 Operator instructions
4
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1Operator instructions
Before installation and commissioning read these operating
instruction in full. Always observe the safety instructions.
These operating instruction is a part of the product; make sure you
retain them for later use or subsequent owners.
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The discharging power pack is maintenance free and operationally
safe when used as intended.
The term “high voltage” is abbreviated HV in these operating
instructions (e.g. HV terminal).
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1.1 Symbols used in operating instructions
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Always observe this safety instruction to avoid critical or fatal injuries.
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Always observe this safety instruction to avoid damage to property.
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NOTE:
Important notes and additional information.
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Never dispose of with household garbage.
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1 Operator instructions
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1.2 Symbols on the discharging power pack
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WARNING!
High voltage
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ATTENTION!
Only plug in/unplug the ionizing unit at the HV
terminal when the discharging power pack is
switched off.
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2 Safety
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2Safety
Only the persons authorized by the operator may carry out tasks on
the discharging power pack.
The installer must be a trained and qualified electrician and read the
operating instructions in full.
The operator must read the operating instructions in full.
When working on the discharging power pack, switch off the voltage
supply and secure against inadvertent switching on.
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Hazards caused by manipulated or faulty discharging power
pack
Unauthorized modifications, moisture or damage to the discharging
power pack may result in electric shocks or fire hazards due to
sparking.
• For reasons of safety, never open or modify the discharging
power pack.
• In the event of visible damage or suspected electrical defects,
take the discharging power pack out of operation immediately
and secure against inadvertent reuse.
• Protect the discharging power pack from moisture.
• Never carry out any unauthorized repairs to the discharging
power pack.
• Always switch off the discharging power pack after use.
• Do not keep any inflammable materials in the vicinity of the
discharging power pack or its components.
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2 Safety
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2.1 Intended use
Risk of explosion!
The discharging power pack may generate sparks which ignite
gases, dust or similar substances.
• Never install or use the discharging power pack in areas with
potentially explosive atmospheres.
The discharging power pack is intended exclusively for the supply of
alternating high voltage to HAUG ionizing units with X-2000
connector. In combination with an ionizing unit, electrostatic charges
are neutralized in a production process.
Always observe the installation and operating conditions indicated in
these operating instructions.
Warranty only covers products, accessories or spare parts of HAUG
GmbH & Co. KG.
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3 Product overview
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3Product overview
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Multistat S
AFuse holder with fuse
(Replacing fuse, refer page
18)
B Error indicator lamp (flashes
yellow in the event of a
defect)
C Mains switch (lights up
green when discharging
power pack is switched on)
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D K1 signalling socket
(monitoring)
E K6 signalling socket
(external reset)
F Mains supply
G 4 x HV terminal
H Ground connection
(terminal)
I Bracket
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J HV display
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4 Install
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4Install
Risk of explosion!
The discharging power pack may generate sparks which ignite
gases, dust or similar substances.
• Never install or use the discharging power pack in areas with
potentially explosive atmospheres.
Electric shock hazard!
An electric shock hazard results from a faulty connection of the
discharging power pack to the power supply.
• The discharging power pack must only be installed by a trained
and qualified electrician.
Damage to equipment!
Continuous overloading of the discharging power pack may result in
failures.
• Never exceed the permissible connected length.
• Never install the discharging power pack on a surface generating
or radiating heat.
• Never install at a location subject to direct solar irradiation.
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1. Check the model plate of the discharging power pack against the
ordering data. In the event of damage to the discharging power
pack, contact HAUG GmbH & Co. KG.
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2. Before connecting, make
sure that the correct supply
voltage is available for the
discharging power pack.
• The model plate
attached to the housing
indicates the voltage.
• If the supply voltage is incorrect, the discharging power pack
may be damaged.
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4 Install
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3. Place the discharging
power pack at the desired
location and attach with the
enclosed retaining plate, if
appropriate.
• The operation of the
discharging power pack
is not affected by the
position in which it is
installed.
• We recommend
installing the
discharging power pack
with the HV terminals
pointing downwards (to
protect them from
moisture, oil and dirt).
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4. Ensure that the discharging
power pack is switched off.
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5. The ground socket of the
discharging power pack
must be connected to
ground potential in line with
applicable standards.
• Grounding cables of at
least 1,5 mm2must be
used.
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4 Install
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6. Connect the discharging
power pack to the supply
voltage. Always connect the
protective earth conductor
(green-yellow) with a
functioning protective earth
of the mains.
• Connecting the PE
conductor via parts of a
machine body is
insufficient.
• L = brown conductor
• N = blue conductor
• PE = green/yellow
conductor
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Contact and separation spark-overs!
When the ionizing unit is plugged in or unplugged while the
discharging power pack is switched on, spark-overs will occur at the
HV connection. This may result in defects in the discharging power
pack.
• Switch off discharging power pack before plugging in/unplugging
ionizing unit.
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7. Connect the ionizing unit to
the HV terminal of the
discharging power pack.
• Insert the ionizing unit’s
HV plug in the HV
terminal of the
discharging power pack
and press the HV cable
until it reaches the stop.
• Screw the screw cap
onto the HV terminal and tighten by hand.
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NOTE:
Also note the maximum connected length.
Protect unused HV terminals against the ingress of environmental
substances using the red blind plugs.
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4 Install
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8. If required, the signalling
line K6 can be connected to
the K6 signalling socket (E).
• The K6 signalling socket
allows the discharging
power pack to be reset
externally.
Configuration of K6 signalling
socket:
A External reset (potential-free
normally open contact)
NOTE:
The discharging power pack can be reset by actuating the external
reset button or switching the unit off/on (mains switch or mains
voltage).
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4 Install
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9. If required, the signalling
line K1 can be connected to
the K1 signalling socket (D).
• The K1 signalling socket
can be used to monitor
the correct function of
the discharging power
pack.
• Relay contact rating:
max. 24 V~ / 35 V=,
max. 50 mA
Configuration of K1 signalling
socket:
A Relay contact mains failure
B Relay contact operational
failure
Switching status table for K1 signalling socket
Operating conditions Contacts closed
Normal
operation
Mains voltage
present
HV present 1 and 3 5 and 6
Internal
fault
Mains voltage
present
HV failure 1 and 3 4 and 6
External
fault
Mains failure Not defined 1 and 2 5 and 6
More information in chapter "Normal operation and monitoring" on
page 15.
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10. The discharging power pack is ready for operation.
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5 Operate
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5Operate
Preconditions:
The discharging power pack and the ionizing unit are connected and
installed as specified in the operator instructions.
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NOTE:
After a fault, the error indicator lamp will start to flash with a delay of
10 seconds. The discharging power pack switches off the high
voltage.
This can be triggered by:
• a drop of the high voltage at the HV output to below 4.2 kV~.
• a sparkover in the ionization system.
• a short circuit in the ionization system.
The discharging power pack can be reset by triggering the external
reset or switching off/on (mains switch or mains voltage). If the
defect persists, refer to the following chapter “Troubleshooting”.
Refer page 17.
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5.1 Normal operation
Optionally, the signalling line K6 (accessory) can be connected to
the K6 signalling socket (E). This allows an external reset to be
carried out.
1. Switch on the discharging power pack using the mains switch
(C).
• The mains switch will illuminate green to confirm.
• The HV output voltage is indicated at the HV display (J) of the
discharging power pack.
• The discharging power pack is in operating mode.
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NOTE:
The flashing of the error indicator lamp indicates a defect. The
discharging power pack can be reset by triggering the external reset
or switching off/on (mains switch or mains voltage). If the defect
persists, refer to the following chapter “Troubleshooting”. Refer
page 17.
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5 Operate
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5.2 Normal operation and monitoring
To enable monitoring, connect the signalling line K1 (accessory) to
the signalling socket K1 (D).
1. Switch on the discharging power pack using the mains switch
(C).
• The mains switch will illuminate green to confirm.
• The HV output voltage is indicated at the HV display (J) of the
discharging power pack.
• The discharging power pack is in operating mode.
The function of the discharging power pack can be evaluated by
means of the connected signalling line K1.
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NOTE:
The flashing of the error indicator lamp indicates a defect. The
discharging power pack can be reset by triggering the external reset
or switching off/on (mains switch or mains voltage). If the defect
persists, refer to the following chapter “Troubleshooting”. Refer
page 17.
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Application examples (e.g. connection to PLC)
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Example 1:
A Relay contact for mains
failure
B Relay contact for HV failure
C1 Bridge 1
C2 Bridge 2
D Output
E Input
High-voltage Continuity (D and E)
Normal operation no
Malfunction yes
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5 Operate
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Example 2:
A Relay contact for mains
failure
B Relay contact for HV failure
C Bridge
D Output
E Input
High-voltage Continuity (D and E)
Normal operation yes
Malfunction no
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6 Troubleshooting
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6Troubleshooting
Electric shock hazard!
The discharging power pack is operated electrically and generates a
high electric voltage. In the event of any faults, there is a risk of an
electric shock.
• Faults must only be eliminated by a trained and qualified
electrician.
NOTE:
If the error cannot be removed in this way, return the discharging
power pack and ionizing unit for checking to HAUG GmbH & Co. KG
(for address, see reverse).
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Error Cause Measure for removing fault
Mains failure Check mains fuse
Check fuse in discharging
power pack.
Check connections in
discharging power pack.
No
ionization No HV
Check HV output of
discharging power pack
using the Combicheck
(Accessories/spare parts,
refer page 20).
Discharging power
pack is damaged
Shut the discharging power
pack down immediately and
secure against switching on.
Ionizing unit is dirty Clean ionizing unit
Short circuit Perform work steps
according to the following
flow chart. Refer page 19.
Error
indicator
lamp
flashes
Sparkover Perform reset
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6 Troubleshooting
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6.1 Replacing fuse
Damage to equipment!
An incorrect fuse in the discharging power pack may cause a defect.
This may result in a cable fire.
• Only use fuses of the type indicated.
• Do not use repaired fuses.
• Do not bridge the fuse.
The unit type and the rated voltage are indicated on the nameplate.
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1. Disconnect discharging
power pack from supply.
2. Determine and remove the
cause for the blown fuse.
3. Detach the fuse holder (A)
using a screwdriver and lift
out.
4. Replace fuse and reattach
fuse holder.
Use the following fuse only:
• 100 / 115 V = 0,50 A slow, 5 x 20 mm
• 200 / 230 V = 0,25 A slow, 5 x 20 mm
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6 Troubleshooting
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6.2 Flow chart
The error indicator lamp flashes.
Discharging power
pack is fault
y
Switch off discharging power pack and
unplug ionizing units.
Disconnect signalling line K1/K6 from
the discharging power pack.
Switch on the discharging power pack.
yes
Switch off discharging power pack and
connecting a ionizing unit.
Switch on the discharging power pack.
This ionizing unit
has a fault.
(Short circuit)
Ionizing system is ok
no
no
no
yes
yes
This ionizing unit
has a fault.
(Short circuit)
Switch off discharging power pack and
connecting another ionizing unit.
Switch on the discharging power pack
etc.
Flashes the error
indicator lamp?
Flashes the error
indicator lamp?
Flashes the error
indicator lamp?
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7 Accessories/spare parts
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7Accessories/spare parts
Accessories and spare parts can be sourced from your authorized
sales partner or directly from HAUG GmbH & Co. KG (for address,
refer to back cover).
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Article Illustrations Order
number
Circular plug (K1)
X – 0616
Right-angle plug
(K1)
X – 5718
5 m shielded
signalling line K1
with assembled
plug
06.8941.000
10 m shielded
signalling line K1
with assembled
plug
06.8941.001
20 m shielded
signalling line K1
with assembled
plug
06.8941.002
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