Haug EN 8 LC User manual

Static Line
Operating instructions
Discharging power pack EN 8 LC
Ident number: 01.7757.100, 01.7756.100
Keep for future use!
GB

Table of contents
1Operator instructions .................................................4
1.1 Symbols used in operating instructions ............................ 4
1.2 Symbols on the discharging power pack.......................... 5
2Safety ..........................................................................6
2.1 Intended use ..................................................................... 7
3Product overview........................................................8
4Install ..........................................................................9
5Operate .....................................................................12
6Troubleshooting .......................................................13
6.1 Replacing fuse................................................................. 14
6.2 Flow chart........................................................................ 15
7Accessories/spare parts ..........................................16
8Technical data ..........................................................17
8.1 Characteristics and specification..................................... 17
8.2 Supply voltage ................................................................ 17
8.3 Ambient conditions ......................................................... 18
8.4 Connected lengths.......................................................... 19
8.5 Housing........................................................................... 19
9Taking out of operation ............................................20
9.1 Storing............................................................................. 20
9.2 Disposing ........................................................................ 20

1Operator instructions
4
1Operator instructions
Before installation and commissioning read these operating
instruction in full. Always observe the safety instructions.
These operating instruction is a part of the product; make sure you
retain them for later use or subsequent owners.
The discharging power pack is maintenance free and operationally
safe when used as intended.
The term “high voltage” is abbreviated HV in these operating
instructions (e.g. HV terminal).
The illustrations in this document are a simplified representation of
the product. They render only the technical facts and provide
support for the text. Departures from the actual product may be
noticeable. However, these deviations neither reduce the proper
function nor mitigate the specifications of the product.
1.1 Symbols used in operating instructions
Always observe this safety instruction to avoid critical or fatal injuries.
Always observe this safety instruction to avoid damage to property.
NOTE:
Important notes and additional information.

1Operator instructions
5
Never dispose of with household garbage.
Caution, danger spot warning!
1.2 Symbols on the discharging power pack
WARNING!
High voltage
ATTENTION!
Only plug in/unplug the ionizing unit at the HV
terminal when the discharging power pack is
switched off.

2Safety
6
2Safety
Only the persons authorized by the operator may carry out tasks on
the discharging power pack.
The installer must be a trained and qualified electrician and read the
operating instructions in full.
The operator must read the operating instructions in full.
When working on the discharging power pack, switch off the voltage
supply and secure against inadvertent switching on.
Hazards caused by manipulated or faulty discharging power
pack
Unauthorized modifications, moisture or damage to the discharging
power pack may result in electric shocks or fire hazards due to
sparking.
•
For reasons of safety, never open or modify the discharging
power pack.
•
In the event of visible damage or suspected electrical defects,
take the discharging power pack out of operation immediately
and secure against inadvertent reuse.
•
Protect the discharging power pack from moisture.
•
Never carry out any unauthorized repairs to the discharging
power pack.
•
Always switch off the discharging power pack after use.
•
Do not keep any inflammable materials in the vicinity of the
discharging power pack or its components.

2Safety
7
2.1 Intended use
Risk of explosion!
The discharging power pack may generate sparks which ignite
gases, dust or similar substances.
•
Never install or use the discharging power pack in areas with
potentially explosive atmospheres.
The discharging power pack is intended exclusively for the supply of
alternating high voltage to HAUG ionizing units with X-2000
connector. In combination with an ionizing unit, electrostatic charges
are neutralized in a production process.
Always observe the installation and operating conditions indicated in
these operating instructions.
Warranty only covers products, accessories or spare parts of HAUG
GmbH & Co. KG.

3Product overview
8
3Product overview
A Fuse holder with fuse
(Replacing fuse, refer page
14)
B Signalling lamp (flashes in
the event of a fault)
C Mains switch (lights up
when discharging power
pack is switched on)
D 4 x HV terminal
E Ground connection
(terminal)
F Mains supply

4Install
9
4Install
Risk of explosion!
The discharging power pack may
generate sparks which ignite
gases, dust or similar substances.
•
Never install or use the discharging power pack in areas with
potentially explosive atmospheres.
Electric shock hazard!
An electric shock hazard results from a faulty connection of the
discharging power pack to the power supply.
•
The discharging power pack must only be installed by a trained
and qualified electrician.
Damage to equipment!
Continuous overloading of the discharging power pack may result in
failures.
•
Never exceed the permissible connected length.
•
Never install the
discharging power pack on a surface generating
or radiating heat.
• Never install at a location subject to direct solar irradiation.
1. Check the model plate of the discharging power pack against the
ordering data. In the event of damage to the discharging power
pack, contact HAUG GmbH & Co. KG.
2. Before connecting, make
sure that the correct supply
voltage is available for the
discharging power pack.
• The model plate
attached to the housing indicates the voltage.
• If the supply voltage is incorrect, the discharging power pack
may be damaged.

4Install
10
3. Place the discharging
power pack at the desired
location and attach with the
enclosed retaining plate, if
appropriate.
• The operation of the
discharging power pack
is not affected by the
position in which it is
installed.
• We recommend
installing the
discharging power pack
with the HV terminals
pointing downwards (to
protect them from
moisture, oil and dirt).
4. Ensure that the discharging
power pack is switched off.
The mains switch must be
located at the top.
5. The ground socket of the
discharging power pack
must be connected to
ground potential in line with
applicable standards.
• Grounding cables of at
least 1,5 mm2must be
used.

4Install
11
6. Connect the discharging
power pack to the supply
voltage. Always connect the
protective earth conductor
(green-yellow) with a
functioning protective earth
of the mains.
• Connecting the PE
conductor via parts of a
machine body is
insufficient.
• L = brown conductor
• N = blue conductor
• PE = green/yellow
conductor
Contact and separation spark-overs!
When the ionizing unit is plugged in or unplugged while the
discharging power pack is switched on, spark
-overs will occur at the
HV connection. This may result in defects in the discharging power
pack.
•
Switch off discharging power pack before plugging in/unplugging
ionizing unit.
7. Connect the ionizing unit to
the HV terminal of the
discharging power pack.
• Insert the ionizing unit’s
HV plug in the HV
terminal of the
discharging power pack
and press the HV cable
until it reaches the stop.
• Screw the screw cap
onto the HV terminal and tighten by hand.
NOTE:
Also note the maximum connected length.
Protect unused HV terminals against the ingress of environmental
substances using the blind plugs.
8. The discharging power pack is ready for operation.

5Operate
12
5Operate
Preconditions:
The discharging power pack and the ionizing unit are connected and
installed as specified in the operator instructions.
1. Switch on the discharging power pack using the mains switch.
• The signalling lamp will light up briefly to confirm.
• The mains switch will illuminate to confirm.
• The HV is switched on.
2. The discharging power pack is in operating mode.
3. The signalling lamp does not light up during operation.
NOTE:
In the event of a fault, the signalling lamp flashes to indicate this
status. Carry out chapter troubleshooting. Refer page 13.

6Troubleshooting
13
6Troubleshooting
Electric shock hazard!
The discharging power pack is operated electrically and generates a
high electric voltage. In the event of any faults, there is a risk of an
electric shock.
•
Faults may only be eliminated by a trained and qualified
electrician.
NOTE:
If the error cannot be removed in this way, return the discharging
power pack and ionizing unit for checking to HAUG GmbH & Co. KG
(the address is provided on the back of the envelope).
Fault
Cause
Troubleshooting
Ionisation
not
available
Mains
failure
Check mains fuse
No HV
Check fuse in discharging power
pack.
Check connections in discharging
power pack.
Check HV output of discharging power
pack using the Combicheck
(Accessories/spare parts, refer page
16).
Discharging
power pack
is damaged
Shut the discharging power pack
down immediately and secure against
switching on.
Ionizing unit
is dirty
Clean ionizing unit
Error in
ionization
system.
Perform work steps according to the
following flow chart. Refer page 15..

6Troubleshooting
14
6.1 Replacing fuse
Damage to equipment!
An incorrect fuse in the discharging power pack may cause a defect.
This may result in a cable fire.
•
Only use fuses of the specified type.
•
Never use repaired fuses.
• Never bridge the fuse.
The unit type and the rated voltage are indicated on the nameplate.
1. Disconnect discharging
power pack from supply.
2. Determine and remove the
cause for the blown fuse.
3. Detach the fuse holder (A)
using a screwdriver and lift
out.
4. Replace fuse and reattach
fuse holder.
Use the following fuse only:
• 230 V = 0,25 A slow, 5 x 20 mm
• 230 V = 0,25 A slow, 5 x 20 mm

6Troubleshooting
15
6.2 Flow chart
The signalling lamp flashes to indicate
this status.
Discharging power
pack is faulty
Switch off discharging power pack and
unplug ionizing units.
Switch on the discharging power pack.
yes
Switch off discharging power pack and
connecting a ionizing unit.
Switch on the discharging power pack.
This ionizing unit
has a fault.
(Short circuit)
Ionizing system is ok
no
no
no
yes
yes
This ionizing unit
has a fault.
(Short circuit)
Switch off discharging power pack and
connecting another ionizing unit.
Switch on the discharging power pack.
Etc.
Signalling lamp flashing?
Signalling lamp flashing?
Signalling lamp flashing?

7Accessories/spare parts
16
7Accessories/spare parts
Accessories and spare parts can be sourced from your authorized
sales partner or directly from HAUG GmbH & Co. KG (the address is
provided on the back of the envelope).
Article Illustrations
Order
number
Combicheck 12.7231.000
Blind plug for HV
terminals
X – 3521

8Technical data
17
8Technical data
8.1 Characteristics and specification
Reference temperature 23 °C
HV terminals
4
High-voltage
6,7 ±1 kV~
Short-circuit current
I
k
< 5 mA
8.2 Supply voltage
Unit type Nominal value
Frequency
range
Power input
01.7757.100
230 V~ ±10 %
50 – 60 Hz
Pmax = 80 VA
01.7756.100
115 V~ ±10 %
50 – 60 Hz
Pmax = 80 VA

8Technical data
18
8.3 Ambient conditions
Never use in areas with
potentially explosive
atmospheres.
Use in interior only.
Temperature:
Rated application range
+5 °C to +45 °C
Extreme range for storage and
transport
-15 °C to +60 °C
Humidity:
Rated application range
20 % to 65 % RF
Extreme range for storage and
transport
0 % to 85 % RF
Air pressure:
Rated application range
800 mbar to 1060 mbar
Vibrations:
Extreme range for storage and
transport
max. 1.5 g (10 to 55 Hz), 1 h
Shock
max. 15 g in each direction
Recommended service
position:
vertical, supply cable
downwards

8Technical data
19
8.4 Connected lengths
Unit type
Permissible
connected
length
Maximum
ionizing bar
length
Type A
Maximum
ionizing bar
length
Type B
Discharging
power pack
18 m
18 m
6 m
Ionizing bar
Type A
EI RN, EI RNE, EI RA, EI RAE, EI RNOF,
EI RAOF, EI HRN, EI HRA, EI HRE, EI HRAE,
EI PS, EI PRX, EI PRV, EI SL, EIW
Type B
EI VS, EI VSE, EI VSA, EI VSAE, EI VC, EI VCA,
EI VCE, EI VCAE, EI VSOF, EI VSAOF
Ionizing bar Type A:
The maximum cable length (KL) is the permissible connected length
(AL) minus the connected ionizing bar length (SL).
KL = AL – SL
Ionizing bar Type B:
The maximum cable length (KL) is the permissible connected length
(AL) minus 3 x the connected ionizing bar length (SL).
KL = AL – (3*SL)
8.5 Housing
Protection type
IP 54
Protection class
I
Mains supply
approx. 2,6 m fixed on unit
Dimensions:
Height
245 mm
Width
130 mm
Depth
130 mm
Weight:
5 kg

9Taking out of operation
20
9Taking out of operation
Electric shock hazard!
The discharging power pack is operated electrically and generates a
high electric voltage. Improper decommissioning may result in
electric shock.
•
Decommissioning may only be carried out by a trained and
qualified electrician.
1. Disconnect discharging power pack from supply.
2. Disconnect the mains line from the voltage supply.
3. Disconnect the ionizing unit from the HV terminal.
4. Remove the discharging power pack from the production
process.
9.1 Storing
Always store our products in a dry and cool place.
9.2 Disposing
Never dispose of electrical appliances together with
household garbage.
Always collect separately and dispose of in an
environmentally responsible way. Always observe
national and regional waste disposal regulations for
the disposal of electrical appliances.
If proper disposal of our products is not possible, returning the units
to us may be an option. We dispose of our products in an
environmentally responsible way. The address is provided on the
back of the envelope.