HAUL MASTER 97041 User manual
6 CUBIC FT. WHEELBARROW
Model
97041
ASSEMBLY INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2SKU 97041 For technical questions, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in
the back of the manual near the assembly diagram (or month and year of purchase if
product has no number). Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information
provided with this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situation
which, if not avoided, could result in minor
or moderate injury.
NOTICE is used to address practices not
related to personal injury.
CAUTION, without the safety alert symbol,
is used to address practices not related to
personal injury.
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NoticeNotice
CAUTIONCAUTION
Page 3SKU 97041 For technical questions, please call 1-800-444-3353.
GENERAL SAFETY RULES
WARNING! Read all instructions
Failure to follow all instructions listed below may result in serious injury.
SAVE THESE INSTRUCTIONS
Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Keep children and bystanders away while using the Wheelbarrow.
Distractions can cause you to lose control.
Personal safety
Stay alert, watch what you are doing and use common sense when using
the Wheelbarrow. Do not use this product while you are tired or under the
A moment of inattention while using
the Wheelbarrow may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety
equipment such as a dust mask, non-skid safety shoes, hard hat,
and heavy duty work gloves used for appropriate conditions will
reduce personal injuries.
c. Do not overreach. Keep proper footing and balance at all times. This enables
better control of the Wheelbarrow in unexpected situations.
d. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, cloth-
ing and gloves away from moving parts. Loose clothes, jewelry or long hair can
be caught in moving parts.
Tool use and care
Do not overload the Wheelbarrow. Use the correct product for your
application. The correct product will do the job better and safer at the rate for
which it was designed.
Store idle tools out of the reach of children and do not allow people unfamiliar
with the Wheelbarrow or these instructions to operate the tool. Tools are
dangerous in the hands of untrained users.
Maintain the Wheelbarrow. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the tool’s
operation. If damaged, have the Wheelbarrow repaired before use. Many
accidents are caused by poorly maintained tools.
Use the Wheelbarrow in accordance with these instructions and in the
manner intended for this particular type of tool, taking into account the
working conditions and the work to be performed. Use of the Wheelbarrow
1.
a.
b.
2.
a.
3.
a.
b.
c.
d.
Page 4SKU 97041 For technical questions, please call 1-800-444-3353.
for operations different from those intended could result in a hazardous
situation.
Service
identical replacement parts. This will ensure that the safety of the tool is
maintained.
SPECIFIC SAFETY RULES
Maintain labels and nameplates on the Wheelbarrow. These carry important
safety information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
avoid accidental tipping.
This product is not a toy. Keep it out of reach of children. Never allow children to
ride in the Wheelbarrow.
Do not exceed the maximum load capacity (3 cubic feet/20 gallons) of this
Wheelbarrow. Be aware of dynamic loading. Suddenly swinging or dropping
injury.
Do not use this Wheelbarrow to carry people or animals.
30 PSI. Do
Always load the Wheelbarrow evenly to avoid tipping.
Do not run when using the Wheelbarrow.
The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
4.
a.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Page 5SKU 97041 For technical questions, please call 1-800-444-3353.
SPECIFICATIONS
Tub Capacity 6 Cubic Feet (44.9 Gallons)
Wheel Diameter 16”
Wheel Markings
“Not for Highway Use”
Air Pressure = 30 PSI (Cold)
Black Rubber Grips
Materials
UNPACKING
When unpacking, check to make sure the item is intact and undamaged. If any parts are
missing or broken, please call Harbor Freight Tools at the number shown on the cover of
this manual as soon as possible.
This product is packed in three boxes:
Box Aincludes the Tub (Item #87590)
Box Bincludes the component parts (Item #87591)
Box Cincludes the Steel Handles (Item #87592)
ASSEMBLY INSTRUCTIONS
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein
before set up or use of this product.
NOTE: For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram near the end of this manual.
IMPORTANT:
Wheelbarrow has been assembled.
Set the two Steel Handles (2) parallel to one another and elevated approximately
(See Assy. Diagram.)
Place the Nose Guard (6) around and over the ends of the Steel Handles (2).
(See Assy. Diagram.)
1.
2.
3.
Page 6SKU 97041 For technical questions, please call 1-800-444-3353.
Place the two Wooden Wedges (3) on top of each Steel Handle (2), and align the
bolt holes in the Wedges with the corresponding bolt holes in the Steel Handles.
(See Assy. Diagram.)
located at the bottom of the Tub (1) and through the corresponding holes in the
front of the Wooden Wedges (3), Steel Handles (2), and Legs (7). Insert one
Hex Nut (17) onto each Carriage Bolt. (See Assy. Diagram.)
Insert the Brace (5) into the channel at the rear of the Legs (7). Insert two
(See Assy.
Diagram.)
Insert the Axle (9) through the Wheel (10), and place an Axle Bracket (8) at each
NOTE: The Axle Brackets must be mounted to the
underside of the Steel Handles with bolt threads facing downward.
(See Assy. Diagram.)
front of the Tub (1) with bolt threads facing forward. Attach the top of the Head
Carriage Bolt. (See Assy. Diagram.)
(located at the end with a 90° bend) and through the front holes of the Axle
Brackets (8) and Steel Handles (2). The threaded bolt ends must be facing
(See Assy.
Diagram.)
(See Assy. Diagram.)
Check to make sure the Wheel air pressure is 30 PSI
(See Assy. Diagram.)
The Wheelbarrow is now ready for use.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Page 7SKU 97041 For technical questions, please call 1-800-444-3353.
MAINTENANCE AND SERVICING
Damaged tools can fail, causing serious personal injury.
Do not use damaged tools. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning and maintenance
BEFORE EACH USE, inspect the general condition of the Wheelbarrow. Check
for loose bolts, misalignment or binding of moving parts, cracked or broken parts,
low tire air pressure, and any other condition that may affect its safe operation.
BEFORE EACH USE, 30 PSI. Do
AFTER EACH USE, thoroughly clean the Wheelbarrow using clean water. Do
not use solvents. Then dry.
Periodically add a few drops of lubricating oil to Axle Brackets (8).
WHEN STORING, keep the Wheelbarrow in a clean, dry, safe location out of
reach of children and other unauthorized people.
1.
2.
3.
4.
5.
WARNINGWARNING
PLEASE READ THE FOLLOWING CAREFULLY
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
Page 8SKU 97041 For technical questions, please call 1-800-444-3353.
ASSEMBLY DIAGRAM
1
2
3
4
5
6
7
8
9
10
11
16
14
12
14
15
13
13
17 18
PARTS LIST
Part Description Q’ty
1 Tub 1
2 Steel Handle 2
3 Wooden Wedge 2
4 Head Brace 2
5 Brace 1
6 Nose Guard 1
7 Leg 2
8 Axle Bracket 2
9 Axle 1
Part Description Q’ty
10 Wheel 1
11 2
12 2
13 4
14 2
15 2
16 2
17 14
18 14
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