nifty SD64 Series Assembly instructions

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SD64
Operating & Safety Instructions
MODEL SD64 SERIES
SCALE 1.000
M50407/04
Niftylift Limited
www.niftylift.com
e-mail: niftyusa@niftylift.com
Tel: 864-968-8881
Fax: 864-968-8836
1525 S. Buncombe Road
Greer
SC 29651
USA


SD64 Series
Operating & Safety Instructions
USA –04/16
Issue 04
1
Table of Contents
1Introduction and General Information 2
1.1 FOREWORD 2
1.2 SCOPE 3
1.3 INTRODUCING THE NIFTYLIFT SELF-DRIVE (SD) SERIES 3
1.4 GENERAL SPECIFICATION 4
1.5 IDENTIFICATION (USA PLATE) 6
1.6 EC DECLARATION OF CONFORMITY (Typical) 7
2Safety 8
2.1 MANDATORY PRECAUTIONS 8
2.2 ENVIRONMENTAL LIMITATIONS 11
2.3 NOISE AND VIBRATION 12
2.4 TEST REPORT 12
3Preparation and Inspection 13
3.1 UNPACKING 13
3.2 PREPARATION FOR USE 13
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES 14
3.4 PLACARD, DECALS & INSTALLATION 17
3.5 TORQUE REQUIREMENTS 20
4Operation 21
4.1 CONTROL CIRCUIT COMPONENTS 21
4.2 SETTING UP PROCEDURES 23
4.3 GROUND CONTROL OPERATION 24
4.4 BASKET CONTROL OPERATION 27
4.5 DRIVING CONTROLS 31
4.6 OUTRIGGERS 32
4.7 BASKET WEIGH SYSTEM (Optional) 33
4.8 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK 34
5Emergency Controls 37
5.1 GENERAL 37
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR 37
5.3 IN THE EVENT OF MACHINE FAILURE 37
5.4 TOWING 39
5.5 INCIDENT NOTIFICATION 42
6Responsibilities 43
6.1 CHANGES IN OWNERSHIP 43
6.2 MANUAL OF RESPONSIBILITIES 43
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST 44

SD64 Series
Operating & Safety Instructions
USA –04/16
Issue 04
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1Introduction and General Information
1.1 FOREWORD
The purpose of these manuals is to provide the customer with appropriate safety operating and
maintenance instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made
to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them with the
machine at all times.
The manufacturer has no direct control over machine application and use, therefore conformance with
good safety practices is the responsibility of the user and his operating personnel.
All information in these manuals is based on the use of the machine under proper operating conditions.
Alteration and/or modification of the machine are strictly forbidden.
One of the most important facts to remember is that any equipment is only as safe as those who
operate it.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, are defined as follows:
DANGER: If not correctly followed there is a high probability of serious injury or death to personnel.
WARNING OR CAUTION: If not correctly followed there is some possibility of serious injury or death to
personnel.
THE 'SAFETY ALERT' SYMBOL IS USED TO CALL ATTENTION TO POTENTIAL
HAZARDS THAT MAY LEAD TO SERIOUS INJURY OR DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: Denotes procedures essential to safe operation and prevention of
damage to or destruction of the machine.
NOTICE: Indicates general safety rules and/or procedures relating to the machine.
It is the owner's/user's responsibility to know and comply with all applicable rules, regulations, laws,
codes and any other requirements applicable to the safe use of this equipment.

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Operating & Safety Instructions
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1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe operation
of any Niftylift SD64 4x4x4, powered by a diesel (D) engine.
For further technical information, circuit diagrams and specific instructions for all maintenance which
may need to be carried out by specialist trained personnel, see the associated Workshop and Parts
manual for your model of Niftylift Self-Drive.
1.3 INTRODUCING THE NIFTYLIFT SELF-DRIVE (SD) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions contained
herein are valid. Niftylift reserves the right to change, alter, modify or improve its products without any
obligations to install them on previously manufactured machines.
If, after reading this manual you require further information, please do not hesitate to contact us at your
nearest office.
Niftylift Inc, 1525 S. Buncombe Road, Greer, SC 29651 USA
Driven from the basket, the Niftylift SD64 4x4x4 is an extremely versatile articulated boom platform of
unique and simple design. It is capable of placing two men and their tools up to a working height of
69ft 7in or an outreach (past outriggers) 32ft 2in.
High traction or ground sensitive pneumatic tires and powerful hydraulic wheel motors give
unsurpassed performance with the option of fast drive speed when the booms are in the drive position.
High drive isolation and audible alarms activated by a ten-degree tilt sensor help to prevent the operator
from working on unsafe terrain whilst driving using the high-drive function.
The Niftylift SD64 4x4x4 provides a fast, safe, cost effective method of access, both inside and out, for
a multitude of applications where overhead working is required
Models include the following:
D: - DIESEL

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Operating & Safety Instructions
USA –04/16
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1.4 GENERAL SPECIFICATION
FEATURE
SD64 4x4x4
MAXIMUM HEIGHT - WORKING
70ft 2in
MAXIMUM HEIGHT - BASKET
64ft
MAXIMUM HEIGHT –STOWED
(Galaxy 33/1550-16.5 Tires)
7ft 3in
MAXIMUM HEIGHT –STOWED FOR TRANSPORTING
(Galaxy 33/1550-16.5 Tires)
7ft 5in
MAXIMUM LENGTH - STOWED
21ft 2in
MAXIMUM LENGTH –STOWED FOR TRANSPORTING
17ft 11in
MAXIMUM OUTREACH –PAST OUTRIGGERS
35ft
MAXIMUM WIDTH –STOWED
(Galaxy 33/1550-16.5 Tires)
6ft 7in
MAXIMUM CAPACITY
500lbs
TURRET TAIL SWING
0ft 0in
TRAVEL SPEED –LOW REVS
2.2mph
TRAVEL SPEED –HIGH REVS
4.7mph
BASKET SIZE –LENGTH x WIDTH
68in x 28in
GROUND CLEARANCE - DRIVING
12in
GROSS VEHICLE WEIGHT
9083lbs
TURRET ROTATION
355º
CONTROL SYSTEM
Fully Proportional Booms
HYDRAULIC PRESSURE –BOOMS
3190 psi
HYDRAULIC PRESSURE –DRIVE
3625 psi
TIRES –SIZE
Trelleborg 380/55-17
TIRES –PRESSURE
32 psi
MAXIMUM FLOOR LOAD ON ONE FOOT
7194 lbf
MAXIMUM PRESSURE ON ONE FOOT
7725 lb/ft2
MAXIMUM FLOOR PRESSURE/WHEEL @ 32 psi
3968 lb/ft2

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Operating & Safety Instructions
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FEATURE
SD64 4x4x4
GRADEABILITY
45%
24º
TRAVERSING SLOPE
17%
10º
FUEL TANK CAPACITY
21 US gallons
TURNING RADIUS (INSIDE) –2 WHEEL STEER
11ft 10ins
TURNING RADIUS (INSIDE) –4 WHEEL STEER
5ft 3ins
CONTROL SYSTEM VOLTAGE –MAXIMUM
12V
CURRENT –MAXIMUM
125A
PULL FORCE –MAXIMUM AT BASKET
400N
90lbf
TILT ANGLE - BOOMS
0º
TILT ANGLE - DRIVE
10º
ENGINE –KUBOTA 1505D
25kW
33.5hp

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1.5 IDENTIFICATION (USA PLATE)
This manufacturer’s plate is attached to the Base on each machine at the time of
manufacture on every Niftylift. Please ensure all sections have been stamped and are legible.

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1.6 EC DECLARATION OF CONFORMITY (Typical)

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Operating & Safety Instructions
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2Safety
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all aspects
of the machine’s operation it should be ensured that each operator has READ and fully UNDERSTOOD
the relevant manual covering machine use, maintenance and servicing. If any doubts exist concerning
any points covered in your manual, contact your local dealer or Niftylift Ltd.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all major
components. Likewise, check the control systems for hydraulic leaks, damaged hoses, cable faults or
loose covers to electrical components. At no time should damaged or faulty equipment be used -
Correct all defects before putting the basket to work. If in doubt, contact your local dealer or Niftylift Ltd
(see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE MACHINE
APPLICATION AND USE. THEREFORE CONFORMATION WITH GOOD SAFETY
PRACTICES IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING
PERSONNEL. FAILURE TO UNDERSTAND AND FOLLOW ALL SAFETY RULES
COULD RESULT IN SERIOUS INJURY OR DEATH.
2.1.1 Only trained persons will be permitted to operate the Niftylift.
2.1.2 Always operate the Niftylift in full accordance with the manufacturer’s Operating & Safety Instructions
for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection
and functional test including, but not limited to, operating and emergency controls, safety devices,
personal protective clothing, including fall protection, air, hydraulic and fuel system leaks, cables and
wiring harness, loose or missing parts, tires and wheels, placards, warnings, control markings and
Operating and Safety Manuals, guards and guard rail systems and all other items specified by the
manufacturer.
2.1.4 Any problems or malfunctions that affect operational safety must be repaired prior to use of the basket,
with specific regard to any safety components refer to the Parts Manual for part numbers and details. If
in doubt, contact Niftylift Ltd (Details on page 3).
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and Safety Manuals are
intact and clearly legible. If replacements are required contact your local dealer or Niftylift. Always
observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part of
the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for
possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions,
debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised
persons and any other possibly hazardous conditions.
2.1.8 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate.

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2.1.9 Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power
line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR
1910.333(c) for Minimum Approach Distance for electrical wires.
1910.333(c)(3)(i)(A)(1): For voltages to ground 50kV or below - 10 feet (305 cm);
1910.333(c)(3)(i)(A)(2): For voltages to ground over 50kV - 10 feet (305 cm) plus 4 inches (10 cm)
for every 10kV over 50kV.
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the appropriate authorities.
2.1.10 On entering the basket ensure that the sliding midrail is fully down in its correct “closed” position.
2.1.11 Use of an approved safety belt and lanyard, hardhat and appropriate safety clothing is strongly
recommended for operator safety. Fasten harness to designated harness securing points within the
basket and do not remove until leaving the basket whilst in the stowed position.
Always remain standing within the basket. Do not attempt to increase your height or
reach by standing and/or climbing on the basket guardrails or any other object. KEEP
YOUR FEET ON THE BASKET FLOOR. Do not sit, stand or climb on the guardrail, mid
rail or boom linkage. Use of planks, ladders or any other devices on the Niftylift for
achieving additional height or reach is prohibited.
2.1.12 Do not use the basket levelling system to artificially increase the outreach of the Niftylift. Never use
boards or ladders in the basket to achieve the same result.
2.1.13 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or
carry objects that may increase the wind loading on the Niftylift. (e.g. Notice boards etc.)
2.1.14 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels,
scaffolds or similar equipment unless Niftylift Ltd in Great Britain approves the application in writing.
2.1.15 Always check below and around the basket before lowering or rotating the booms to ensure that the
area is clear of personnel and obstructions. Care should be taken when rotating the booms out into
areas where there may be passing traffic. Use barriers to control traffic flow or prevent access to the
machine.
2.1.16 Stunt driving or horseplay, on or around the Niftylift, shall not be permitted.
2.1.17 When other moving equipment and vehicles are present, special precautions shall be taken to comply
with local ordinances or safety standards established for the work place. Warnings such as, but not
limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.18 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.19 The Niftylift shall not be driven on grades, side slopes or ramps exceeding those for which the
manufacturer rates the aerial basket.
2.1.20 The aerial platform is not equipped for or intended for use on a public highway.

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2.1.21 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial platforms operated in hazardous locations shall be approved and of the
type required. (For the USA refer to ANSI/NFPA 505)
2.1.22 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.23 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially unsafe
condition relating to capacity, intended use or safe operation he shall cease operation of the Niftylift
and request further information as to safe operation from his management, or owner, dealer or
manufacturer before further operation of the Niftylift.
2.1.24 The operator shall immediately report to his superior any problems or malfunctions of the Niftylift,
which becomes evident during operation. Any problems or malfunctions that affect the safety of
operation shall be repaired prior to continued use.
2.1.25 The boom and basket of the Niftylift shall not be used to jack the wheels off the ground.
2.1.26 The Niftylift shall not be used as a crane.
2.1.27 The Niftylift shall not be positioned against another object to steady the basket.
2.1.28 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the Niftylift.
2.1.29 Batteries shall be recharged in a well-ventilated area free of flame, sparks or other hazards (e.g. do not
smoke near the machine) that may cause explosion. Highly explosive hydrogen gas is produced during
the charging process.
2.1.30 When checking electrolyte levels great care should be taken to protect eyes, skin and clothing. Battery
acid is highly corrosive and protective glasses and clothing is recommended.
2.1.31 When the machine is not in use always stow the booms correctly. NEVER LEAVE THE KEYS IN THE
MACHINE, if it is to be left for any period of time. Use wheel chocks if leaving on an incline.
2.1.32 If the basket or elevating assembly becomes caught, snagged or otherwise prevented from normal
motion by adjacent structure or other obstacles, such that control reversal does not free the basket, all
personnel shall be removed from the basket safely before attempts are made to free the basket using
ground controls.
2.1.33 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well-
ventilated area free of flame, sparks or any other hazard that may cause fire or explosion. GASOLINE
LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.
NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR
DIESEL FUEL. THESE FUELS ARE HIGHLY FLAMMABLE.
2.1.34 The operator must ensure that engine powered machines are used in a well-ventilated area to minimise
the risk of carbon monoxide poisoning.
2.1.35 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.36 Never remove anything that may affect the stability of the machine such as, but not limited to, batteries,
covers, engines, tires or ballast.

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2.1.37 The operator must ensure that the controls are not obstructed (e.g. by tools or equipment) and clear
access to the Emergency Stop is available at all times.
2.1.38 All persons in the basket must take suitable precautions to prevent items falling or being ejected from
the basket. E.g. Tethering tools to the machine or operator if practical and an assessment of any
resulting risks is acceptable.
2.1.39 Hydraulic oil escaping under pressure can penetrate the skin and
cause serious injury. Do not allow hydraulic oil to squirt or spray.
Seek immediate medical attention in the event of hydraulic oil
penetrating the skin. Wear chemical-resistant protective gloves
and suitable eye protection when handling hydraulic oil. Relieve
system pressure before removing any hydraulic connections, undo
fittings slowly to make sure there is no residual pressure. If pressure
is detected, allow it to be released slowly before completely
removing hose. Fluid leaks may not be visible to the naked eye. Use
a piece of cardboard to check for leaks, not your hand. Never install hydraulic lines or components that
are damaged.
2.2 ENVIRONMENTAL LIMITATIONS
Unless specifically configured otherwise, the machine will have a short operational time in extreme
temperatures such as freezers and cold storage, due to reduced battery performance. For electrical
cables and components, the temperature must be within the range -5°C to 60°C.
The machine is limited in high temperatures because of the cooling requirement for engines and
hydraulic oil. Coolant temperatures must be within the range -37°C to 110°C (at 50% mixture of water
to anti-freeze). Oil temperature is not to exceed –23°C to 93°C.
The recommended operational range for these machines is - 5°C to +40°C. Please contact
Niftylift Ltd for special considerations if the machine is required to operate outside these
temperatures.
Extended operation in dusty environments is not recommended and frequent cleaning will be
necessary. All dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of paint or
bitumen, particularly on legends or labels should also be removed.
All standard Niftylift machines are rated for a wind speed of 28mph or force 6 on the Beaufort scale. No
attempt should be made to operate a Niftylift in wind strengths above this limit and if the operator has
any doubts over the wind speed he / she should cease operation immediately until it can be established
that the wind speed has fallen to a safe level.
DO NOT USE THE NIFTYLIFT IN ELECTRICAL STORMS.

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2.3 NOISE AND VIBRATION
The airborne noise emission on the Self-drive range of machines does not exceed 79dB(A), measured
at a perpendicular distance of 4m, under equivalent continuous A-weighted sound pressure test
conditions. This was based on a Diesel powered machine, working under load. All other models will
exhibit significantly lower emissions than this figure, dependant on power option.
In normal operation the Vibration level to which the operator is subjected will not exceed a weighted
root mean square acceleration value of 2.5 m/s2.
2.4 TEST REPORT
All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all
combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the
various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at
the SWL to satisfy additional ‘worse case’ stability requirements.
Each individual machine is then subjected to static overload tests on flat level ground with 150% of the
SWL, exceeding the requirements of EN280 for power operated MEWPs. Self propelled machines are
also tested at the maximum working angle plus 0.5º with a test load of 125% of the SWL. Finally, on all
machines, a functional test is performed with 110% of SWL.
All safety devices are checked for correct operation, operating speeds are checked against benchmark
figures and the dynamic functions ensure that all acceleration and deceleration forces are within
acceptable limits. All noted defects are rectified and recorded before the machine is permitted to enter
into service.

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3Preparation and Inspection
3.1 UNPACKING
Since the manufacturer has no direct control over the shipping or carriage of any Niftylift it is the
responsibility of the dealer and/or owner and/or leaser to ensure the Niftylift has not been damaged in
transit and a Pre-operational Report has been carried out by a qualified engineer before the aerial
basket is put into service.
1) Remove all ropes, straps and or chains used to secure the aerial basket during transit.
2) Ensure any ramp, loading dock or forklift used is capable of supporting or lifting the aerial
basket.
3) If the Niftylift is to be driven off, please ensure that the operator has read and fully understood
this entire manual. Refer to the appropriate section for precise operating instructions.
***Carry out the Pre-operational Report before placing machine in service.
3.2 PREPARATION FOR USE
Whilst every effort has been made at the Niftylift factory to ensure your machine
arrives in a safe and operable condition it is necessary to carry out a systematic
inspection prior to putting the Niftylift into service.
THIS IS NOT A REQUEST IT IS MANDATORY.
To assist the user in this task you will find enclosed an Inspection Check List (see section 6.3), which
must be filled out upon delivery/receipt of the machine.
Before the user carries out the Inspection Check List he must have read and fully understood all the
contents of the Operating, Safety and Maintenance Manual.
WARNING - DO NOT OPERATE A POTENTIALLY DEFECTIVE OR
MALFUNCTIONING MACHINE. CORRECT AND REPAIR ANY DEFECTS BEFORE
OPERATING YOUR NIFTYLIFT.

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3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
Before use at the beginning of the work shift, the Niftylift shall be given a visual inspection and
functional tests including, but not limited to the following. It is recommended that these be performed at
regular intervals as indicated on each checklist.
3.3.1 DAILY SAFETY CHECKS
1) Check that all labels (decals) are in place and legible.
2) Visually inspect the machine for damaged or loose components.
3) If fitted, check that batteries are charged (if applicable) i.e. Charger has a solid green light and a
pulsing red light.
4) Check the fuel level (if applicable).
5) Check that canopies/covers and guards are in place and secure.
6) Check that the boom rest switch is operable.
7) Check that control levers are secure and operate freely.
8) Check that operating buttons and emergency stop buttons function properly.
9) Check the operation of the emergency hand pump.
10) Visually inspect all hydraulic hoses and fittings for damage or leaks.
11) Check operation of the outrigger alarm.
12) Check that outrigger footpads are secure.
13) Check that the basket pivot pins and their swing bolts are secure.
14) Check that SiOPS is functioning correctly (Refer to Section 4.4.2).
15) Check the operation of the basket weigh system (If fitted). See section 4.7.3 for testing and
verification procedure.
3.3.2 WEEKLY SAFETY CHECKS
1) Inspect tires and wheels for damage and wear.
2) Check tires for correct pressure. 32 psi (2.2 bar)
3) Check suspension and dampers for damage and leaks.
4) Check that the joystick is secure.
5) Check battery fluid levels and specific gravity (after charging) and general condition.
6) Check hydraulic oil level, Grade 32.
7) Inspect the engine air filter and clean or replace if necessary.
8) Check operation and security of outrigger micro switches in conjunction with the alarm system.
9) Inspect hose track for damage or missing parts.

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3.3.3 MONTHLY SAFETY CHECKS
1) Check the engine oil level (if applicable).
2) Check the wheel nuts (torque 110ft lbs / 150Nm).
3) Check that the bolts holding the wheel motors to the chassis are secure.
4) Check outriggers for condition, security and operation.
5) Check that the rotation gear worm is secure and correctly in mesh. Clean and re-grease.
6) Grease the rotation gear and worm gear.
7) Inspect the engine fuel tank for damage or leaks.
8) Check telescopic boom wear pads and nylon studs (if applicable).
9) Check and adjust if necessary the Nylatron studs around the telescope boom.
10) If fitted, every three months check and verify the calibration of the basket weigh system. See
section 4.7.4 for the calibration procedure.
11) Every Six months perform a thorough examination in accordance with the ‘Lifting Operation
and Lifting Equipment Regulations’ (LOLER) 1998, Regulation (9)(3)(a).
3.3.4 ANNUAL SAFETY CHECKS
1) Check that all pivot pins and their swing bolts are secure.
2) Inspect for any cracks or badly rusted areas on booms and chassis.
3) Change the hydraulic oil and the oil filters.
4) Check the bushes in the front wheel hubs for wear.
5) Check that ringbolts are secured (torque 220ft lbs. / 300Nm).
Toughcage
Niftylift toughcage is fully UV stabilised for outdoor use in the most demanding climates. However, the
user and machine owner should consider the following;
Discolouration of the material may occur; this is a natural aging process which does not
significantly alter the material properties.
Degredation to the floor may occur as a consequence of product use and effect of UV exposure.
The toughcage’s multi-layer construction means degradation of the top surface may occur over
time without compromising the structural strength of the internal and base layers.
The rate at which the toughcage floor ages is dependant upon the machines application and its
country of use (Typical levels of UV exposure). Refer to table below for aging rate applicable to your
specific area.

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UK, NETHERLANDS, GERMANY, POLAND, SCANDINAVIA, CANADA, RUSSIA
14 years
FRANCE, ITALY, USA (NORTH EAST STATES)
11 years
SPAIN, GREECE, TURKEY, CHINA, USA (MID WEST STATES), AUSTRALIA (TASMANIA)
9.5 years
MALAYSIA, INDONESIA
8 years
USA (SOUTH STATES), SOUTH AMERICA, AUSTRALIA (VICTORIA, NEW SOUTH WALES)
7.5 years
USA (WEST STATES), SOUTH AFRICA, INDIA, PAKISTAN, IRAN, AUSTRALIA (WESTERN,
SOUTH, QUEENSLAND)
7 years
NORTH AFRICA, SAUDI, DUBIA, AUSTRALIA (NORTHERN TERRITORY)
6 years
Note: The date of manufacture of the toughcage floor is located on its underside.
Niftylift recommends that the user and machine owner regularly inspect the toughcage floor for
damage. If any significant damage is found then the floor must be replaced. For further guidance please
contact Niftylift Limited.

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3.4 PLACARD, DECALS & INSTALLATION
ITEM
DESCRIPTION
NUMBER
QTY
1
No Step
P14785
6
2
E-Stop Warning
P14864
2
3
Footswitch
P14884
1
4
Cage Control Panel
P23666
1
5
Hydraulic Controls –6 Levers
P14020
1
6
If Tilt Alarm Sounds
P18842
2
7
Overload Warning
P18848
2
8
Head Protection
P14921
1
9
Nifty SD64 - Grey
P19421
2
10
Hazard Tape
A/R
11
Niftylift.Com
P14390
2
12
‘1,2,3,4’ Grey
P17000
1
13
General Warning
P24900
2
14
Tie Down Points
P17556
4
15
Outriggers Warning
P14841
4
16
Base Controls
P16752
1
17
Hydraulic Controls –6 Levers
P22042
2
18
Booms/Drive Selector
P23093
1
19
4x4x4 - Grey
P17437
2
20
Daily Safety Check List
P14908
1
21
Battery - Isolator
P18600
1
22
Battery Drain
P19850
1
23
Travel Directions
P14784
1
24
Hydraulic Oil
P17226
1
25
Trip –Push To Reset
P19056
1
26
Electric Luffing/Levelling
P17559
1
27
Read Manual
P14892
1
28
Harness Points
P14883
2
29
Swl 225 Kg
P17328
1
30
General Crush
P14782
10
31
Diesel
P14414
1
32
Jack Point
P17557
4
33
10 Degree Lateral Tilt
P21049
1
34
Oil Level
P14676
1
35
Point Load –25 kN
P17558
4
36
Serial Plate
P15383
1
37
Cage Gate Warning
P18335
1
38
Manual Descent
P19605
1
39
Chain Inspection
P16535
1

SD64 Series
Operating & Safety Instructions
USA –04/16
Issue 04
18
40
Noise Warning
P17124
1
41
Outrigger Controls
P19192
1
42
General Notice
P21941
1
43
Hot surfaces/Moving machinery
P22314
1
44
Cage Tie-Down Warning
P21404
2
45
Rotating Machinery (USA)
P15010
2
46
Gearbox Disengage
P19180
4
47
SiOPS Instructions
P22820
1
48
Horn
P23739
1
49
Pressurised Tank
P16365
1
50
Clunk Click
P19961
2
51
IPAF Are you trained?
P22055
1
52
Emergency Controls Location
P22877
1
54
Emergency Controls Location
P21700
1
55
ToughCage
P21816
2
56
Objects on Controls
P21511
1
59
Compliance statement (USA)
P25250
1
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