LGMG M0810JE User manual

Operation Manual
M0810JE
Mast Mobile Elevating Work Platform
△
!WARNING
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG HEAVY MACHINERY CO., LTD.

Mast Mobile Elevating Work Platform
Operation Manual
880*1230 mm 16 format 8 printed sheets
First edition and printed for the first time in April 2023
Lingong Heavy Machinery Co. , Ltd .
Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan,
China
Tel: [phone] Technical service: 86-0531-67605017
Web: www.LGMG.com.cn Sales of accessories: 86-0531-67605016

Operation Manual of Mast Mobile Elevating Work Platform
I
Contents
Foreword ...................................................................................................... III
Safety Precautions........................................................................................IV
Chapter 1 Safety............................................................................................ 1
1.1 Intended use...............................................................................................................4
1.2 Safety Sign Maintenance............................................................................................4
1.3 Safety of Work Area....................................................................................................5
1.4 Battery Safety.............................................................................................................9
1.5 Lockout After Each Use ............................................................................................10
Chapter 2 Legend.........................................................................................11
Chapter 3 Decal........................................................................................... 15
Chapter 4 Specification................................................................................ 21
Chapter 5 Controller .................................................................................... 27
5.1 Ground Control Unit..................................................................................................29
5.2 Platform Control Unit ................................................................................................32
Chapter 6 Pre-Operation Inspection ............................................................ 37
6.1 Basic Principles ........................................................................................................39
6.2 Pre-Operation Inspection..........................................................................................39
Chapter 7 Workplace Check........................................................................ 41
7.1 Basic Principles ........................................................................................................43
7.2 Workplace Check......................................................................................................43
Chapter 8 Functional Test............................................................................ 45
8.1 Basic Principles ........................................................................................................47
8.2 Functional Test.........................................................................................................47

Operation Manual of Mast Mobile Elevating Work Platform
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8.3 On the Ground Control Unit......................................................................................47
8.4 Test on the Platform Control Unit..............................................................................48
8.5 Test Emergency Functions........................................................................................50
Chapter 9 Operation Instruction................................................................... 53
9.1 Basic Principles ........................................................................................................55
9.2 Emergency Stop.......................................................................................................55
9.3 Emergency Function.................................................................................................55
9.4 At the Ground Controls.............................................................................................57
9.5 Operation at the Platform..........................................................................................57
9.6 Driving on a Slope ....................................................................................................58
9.7 Machine Tip-Over .....................................................................................................59
9.8 Platform Overload.....................................................................................................59
9.9 Lockout After Each Use ............................................................................................59
9.10 To Charge Battery...................................................................................................59
9.11 Power Supply Switch ..............................................................................................60
9.12 Instructions for Red Guard Protective System........................................................61
9.13 Fault State (Alarm code).........................................................................................62
Chapter 10 Instructions for Transportation and Lifting.................................. 63
10.1 Brake Release Operation .......................................................................................65
10.2 Fixed to a Truck or Trailer During Transportation....................................................65
10.3 Lifting the Machine..................................................................................................66
10.4 Lifting Machine by Forklift Truck .............................................................................66
10.5 Vehicle Parking and Restoring................................................................................67
Chapter 11 Appendix ................................................................................... 69

Operation Manual of Mast Mobile Elevating Work Platform
III
Foreword
Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is
designed according to AS/NZS 1418.10:2011+A1:2017. The information specified in this manual is
intended for the safe and proper operation of this machine for its’ intended purpose.
For maximum performance and utilization of this machine, thoroughly read and understand all the
information in this manual before starting, operating, or performing maintenance on this machine.
Due to continuous product improvements, LGMG reserves the right to make specification changes
without any prior notifications. For any updated information, contact LGMG.
Ensure all preventive maintenance to the machine is performed according to the interval specified in the
maintenance schedule.
Keep this manual with this machine for reference at all times. When the ownership of this machine is
transferred, this manual shall be transferred with this machine. This manual must be replaced
immediately if it is lost, damaged, or becomes illegible.
This manual is copyrighted material. The reproduction or copy of this manual is not allowed without the
written approval of LGMG.
The information, technical specifications and drawings in this manual are the latest available when this
manual is issued. Due to continuous improvement, LGMG reserves the right to change the technical
specifications and machine design without notice. If any specifications and information in the manual are
not consistent with your machine, please contact the service department of LGMG.
△
! WARNING
Only personnel who have been properly trained and qualified to operate or
maintain this machine can operate, repair and maintain this machine.
Improper operation, maintenance, and repair are dangerous and can cause
personal injury and death.
Before any operation or maintenance, the operator shall thoroughly read this
manual. Do not operate, perform any maintenance or make any repairs on this
machine before reading and understanding this manual.
Loading shall be done in strict accordance with the rated loading capacity, and
any consequence due to overloading or unauthorized modification shall be the
responsibility of the users.
The operation procedures and precautions referred to herein are only applicable
to the stipulated operation of the machine. For any operation out of the
specification but not prohibited, always make sure that this operation will not
hurt you or other people.
Please operate the machine in accordance with operator’s manual, for any
consequnces caused by improper operations that are not in accordance with
safety rules, the user shall take full responsibility.

Operation Manual of Mast Mobile Elevating Work Platform
IV
Safety Precautions
The operator of this machine shall understand and follow the existing safety regulations of state and
local governments. If these are unavailable, the safety instructions in this manual shall be followed.
To help prevent accidents, read and understand all warnings and precautions in this manual before
operation or performing maintenance.
The safety measures are specified in Chapter 1 Safety.
It is impossible to foresee every possible hazard and the safety instructions in this manual may not cover
all safety prevention measures. Always ensure the safety of all personnel and protect the machine
against any damage. If unable to confirm the safety of some operations, contact LGMG.
The operation & maintenance prevention measures listed in this manual are only applicable to the
specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the
range of this manual. The user and the operator shall be responsible for the safety of such operations.
Do not perform any operation forbidden in this manual in any situation.
The following signal words are applicable for identifying the level of safety information in this manual.
△
!DANGER: Due to failure to avoid it, the sequence of the danger will cause
serious injuries or death. This word also indicates that failure to avoid it may cause
serious damages to the machine.
△
!WARNING: Due to failure to avoid it, the sequence of potential danger may
cause serious injuries or death. This word also indicates that failure to avoid it may
cause serious damages to the machine.
△
!NOTICE: Failure to avoid it may cause light or medium injuries. This word also
indicates that failure to avoid it may cause damages to the machine or shortening of
the service life of the machine.

Operation Manual of Mast Mobile Elevating Work Platform
1
Chapter 1 Safety

Operation Manual of Mast Mobile Elevating Work Platform
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Operation Manual of Mast Mobile Elevating Work Platform
3
△
! DANGER
Failure to disobey the instructions and
safety rules in this manual may cause
death or serious injuries.
△
! CAUTION: No Operation Except
Following Cases.
You have known and practiced the rules
for safe operation of machine in the
Operation Manual.
1) Avoid the dangers. Know and understand the
safety rules before next step.
2) Always check before operation.
3) Always perform the function test before
operation.
4) Check the work place.
5) Use the machine only as per the design
intent of the machine.
6) Read, understand and obey the instructions
and safety rules of manufacturer-safe
operation manual and machine label.
7) Read, understand and obey the safety rules
for users and regulations of work site.
8) Read, understand and obey all applicable
government laws and regulations.
9) You need to accept proper training for safe
operation of the machine.
△
! NOTICE：Dangers Classification
The meanings of symbols, color codes
and characters of LGMG’s products are
as follows:
Security warning symbol: are used for
warning of potential personal injuries.
Observe all safety instructions below
these signs, to avoid situations causing
potential personal injury and death.
Red: Signifies dangerous situations. If
not avoided, will result in personal death
or severe injury.
Orange: Signifies dangerous situations.
If not avoided, may result in personal
death or severe injury.
Yellow: Signifies dangerous situations.
If not avoided, may result in minor or
intermediate personal injury.
Blue: Signifies dangerous situations. If
not avoided, property loss or damage
can occur.

Operation Manual of Mast Mobile Elevating Work Platform
4
1.1 Intended use
This machine is intended to be used only to lift
personnel, along with their tools and materials to
an aerial work site.
1.2 Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs.Do not
use solvent-based cleaners beacause they may
damage the safety sign material.
△
! Electrocution Hazards
This machine is not electrically
insulated and will not provide protection
from contact with or proximity to
electrical current. Maintain required
clearances from eletical power lines and
apparatus in accordance with applicable
governmental regulations and the
following chart.
Line Voltage
Required
Clearance
0～50KV
3.05m
50KV～200KV
4.6m
200KV～350KV
6.10m
350KV～500KV
7.62m
500KV～750KV
10.67m
750KV～1000KV
13.72m
Allow for platform movement,
electrical line sway or sag and
beware of strong or gusty winds.
Keep away from the machine if it
contacts energized power lines.
Personnel on the ground or in the
platform must not touch or operate
the machine until energized power
lines are shut off.
Do not operate the machine during
lightening or storms.
Do not use the machine as a ground
for welding.
Do not touch the charger while the
machine is charging.
△
! Tip-over Hazards
Occupants, equipment and materials
shall not exceed the maximum platform
capacity.
M0810JE
M0810T0WDQ0NE3000
Maximum
occupants
Indoor
2
Outdoor
1
Maximum
platform
capacity.
Indoor
200kg
Outdoor
200kg
Never overload the platform.
△
! Fall Protection
PFPE fall protection equipment (PFPE)
is required when operating this

Operation Manual of Mast Mobile Elevating Work Platform
5
machine.
Operators must comply with employer,
job site and governmental ruleswear a
safety belt or harness in accordance
with governmental regulations.
All PFPE must comply with applicable
governmental regulations, and must be
inspected and used in accordance with
the PFPE manufacturer’s instructions.
1.3 Safety of Work Area
△
! CAUTION：If there are accidents of
one’s own or others caused by improper
operations that are not in accordance
with “1.3 Safety of Work Area”, it is the
one that takes the responsibility.
1) The platform can only be raised on a solid
and flat level ground.
2) The speed shall not exceed 0.43 km/h when
the platform is raised.
3) The inclination alarm cannot be regarded as
level indicator. When the machine is
seriously inclined, the inclination alarm of the
chassis and platform will ring.
Model
Item
M0810JE
(M0810T0WDQ0NE3000)
Maximum
allowable angle
(Along the boom)
3°
Maximum
allowable angle
（Vertical to the
boom）
3°
4) If inclination alarm rings, lower the platform
and move the machine to a solid level ground.
If the inclination alarm rings when the
platform is raised, the platform shall be
lowered very carefully.
5) In case the machine is used outdoor, do not
lift the platform when the wind speed is
above 12.5m/s. If the wind speed exceeds
the limit after lifting the platform, please
immediately lower the platform and stop the
machine operation.
6) Ambient temperature for machine operation
is -20℃-40℃. The altitude of the workplace
is below 1500m.
7) Ambient relative humidity for machine
operation shall be no greater than 90% (at
20℃).
8) The allowable fluctuation of machine power
supply voltage is ±10%.
9) Do not operate the machine in strong winds
or gusts. The surface area of the platform or

Operation Manual of Mast Mobile Elevating Work Platform
6
load cannot be increased. Increase of the
area exposed to the wind will reduce the
stability of the machine.
10) Do not use the platform control unit (PCU) to
release the platform when the platform is
tripped, stuck, or its normal operation is
obstructed by other nearby matters. Before
using the ground control unit (GCU) to
release the platform, all staff must leave the
platform.
11) In the folding state, the machine must run
very carefully and reduce its speed when it
runs on uneven terrain, unstable or smooth
surface with stones, or the place near the
tunnel, or the steep slope.
12) Precautions for travelling with elevated work
platform.
13) In the raising state of the platform, the
machine cannot run on uneven terrain and
unstable surface, or in other dangerous
situations, or near these areas.
14) Always follow your national traffic
regulations.
15) Don't use the machine as a crane.
16) Do not use the boom to push the vehicle or
other object.
17) Do not put the platform against adjacent
buildings.
18) Don't push or pull anything outside the
platform.
Model
Maximum allowable manual force
M0810JE
Indoor:400N; Outdoor:200N
19) Don't change or disable limit switch.
20) Don't tie platforms to adjacent components.
21) Don't place loads outside the platform
guardrail.
22) Do not modify the elevating work platform
without the prior written permission of the
manufacturer. Installing additional equipment
for placing tools or other materials on the
platform, pedal plate or guardrail will
increase the weight of the platform and the
surface area of the platform or increase the
load.
23) Don't change or damage any component that
may affect the safety and stability of the
machine.
24) Don't replace key parts that affect machine
stability with parts of different weights or
specifications. It is forbidden to use a battery
weighing less than the original battery. The
battery installed on the chassis is used and
counterweight and is vital for the stability of
machine.
Model
Battery weight（kg）
M0810JE
14.2
25) Don't place ladders or scaffolds within the
platform or against any component of the
machine.

Operation Manual of Mast Mobile Elevating Work Platform
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26) Only transport tools and materials that are
evenly distributed and can be safely moved
by people on the platform.
27) Don't use machines on moving surfaces and
vehicles.
28) Ensure that all tires are in good condition and
nuts have been properly tightened.
29) The total value of the vibration experienced
by the hand/arm system shall not exceed 2.5
m/s^2, and the highest root-mean-square
value of the weighted acceleration
experienced by the whole body shall not
exceed 0.5 m/s^2.
30) The noise level of the ground working area
and platform working area is less than
72.3dB.
31) Wear necessary protection when used or
stand beside the machine.
△
! Smashing and Pressing Hazards
Don't move your hands and arms near parts
that are in danger of cutting or smashing.
Please maintain good judgment and planning
when operating the machine with controllers
on the ground. Maintain a safe distance
among operators, machines and stationary
objects.
△
! Hazards of Operating on Slopes
Don't drive the machine on slopes that exceed the
ratings of machine slopes. Slope ratings are
applicable to machines in a stowed state.
Maximum slope rating in the
retracted state
25%（14°）
△
! Fall Hazards
During operation, the operator on the
platform must wear a full body safety device
and be secured on approved rope anchorage
points with safety strap hooks. Each rope
anchorage point can only be tied with one
hook.
Don't climb or stand on the platform guard
railing. Stand firmly on the platform floor at all
times.
Don't climb down from the platform when the
platform is lifted.
Keep the platform floor free from debris.
Please close the entrance door before
operation
Don't operate the machine if guard railings
are not installed properly or safe operation
cannot be guaranteed at the entrance door.
Don't move in and out of the platform unless
the machine is in a folding state.
Never get on or get off the platform when the
platform is raised.
△
! Collision Hazards

Operation Manual of Mast Mobile Elevating Work Platform
8
Pay attention to range of visibility and blind
spots when starting or manipulating the
machine.
Check the operation areas to avoid obstacles
overhead or other possible hazards.
Be careful of extrusion hazards when
grasping the platform guard railing.
Users must comply with service regulations
of personal protection equipment as required
by the employer, in workplace and stipulated
in government laws and regulations.
Observe and use the direction arrows of
driving and steering functions on the PCU
and platform labels when driving and
steering.
Don't operate the machine on any running
route of crane or high-altitude machinery
unless the crane controller has been locked
and/or precautions have been taken to
prevent any potential collision.
Prohibit dangerous driving or play when the
machine is operated.
It is allowed to lower the platform when there
are no staff and obstacles in the area under
the platform.
Restrict driving speed according to ground
condition, jamming degree, gradient, staff
position and any other factors that may
cause collision.
The machine shall be on a ground surface or
have been fixed before releasing brake.
△
! Hazard of Component Damage
Do not charge the battery with any above
24V battery charger.
Do not use machine as grounded cord when
welding.
When cleaning the vehicle, it is forbidden to
wash the battery, charger, controller, and
other electrical compents directly.
△
! Hazard of Explosion and Fire
It is allowed to charge the battery only in the
open and well-ventilated places far away
from sparks, flames, burning cigarettes, etc.
Do not operate or charge the machine at the
location with possible inflammable or
explosive gas or particles.
△
! Hazard of Machine Damage
Do not use the damaged or faulted machine.
Be sure to perform a thorough check before
operation of machine and test all functions
before each shift. The damaged or faulted
machine shall be marked immediately, and
the operation shall be stopped.
Ensure that all maintenance operations have
been performed as specified in this manual.

Operation Manual of Mast Mobile Elevating Work Platform
9
Ensure that all labeling positions are proper
and easy to be identified.
Ensure that this manual is stored in
document box on the platform.
△
! Hazard of Bodily Injuries
Do not operate the machine when hydraulic
oil or air leaks. Leakage of hydraulic oil or air
may penetrate or burn the skin.
Wrong contact with any component under
the cover may cause serious injuries.
Trained maintainers are only allowed to
overhaul the compartment. Suggestion: Only
when the check before operation is
performed, can operator overhaul the
compartment. During operation, all
compartments must be closed and locked.
1.4 Battery Safety
△
! Combustion Hazard
The battery contains acidic substances. Be
sure to wear protective clothing and
protective glasses when the battery is used.
Avoid overflow of acidic substance or contact
with it in the battery. Use soda and water to
neutralize the overflowing acidic substances
in the battery.
If the vehicle is parked for a long time,
disconnect the main power switch.
Maintain the battery on a vertical level.
Avoid exposition of the battery or charger to
water or rain during charging.
△
! Explosion Hazard
Prohibit sparks, flames, and lighted
cigarettes to be near the battery, because the
battery can release explosive gas.
Do not use tools that may cause sparks to
contact battery terminal or cable clamp.
Keep the battery cover open while charging.
△
! Component Damage Hazard
Do not charge the battery with any above 24V
battery charger.
△
!Electric Shock/ Empyrosis Hazard
Only connect the battery charger to a
grounded AC three wire power outlet.
Check cables, cables and wiring daily for
damage. Replace damaged items before
operation.
Avoid electric shock due to contact with
battery terminals. Remove all rings, watches
and other accessories.
△
! Tip-over Hazard
It is forbidden to use a battery weighing less than
the original battery. The battery installed on the
chassis is used and counterweight and is vital for

Operation Manual of Mast Mobile Elevating Work Platform
10
the stability of machine. Minimum weight of
battery group (including battery) must be 210 kg.
△
! Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
1.5 Lockout After Each Use
1) Choose a safe parking position, which can be
a solid level surface, without obstacles and
heavy traffic.
2) Lower the jib boom and mast to stowed
position.
3) Rotating turntable makes the platform
between non-steering wheels.
4) Turn the key switch to the “OFF” position and
remove the key to avoid unauthorized.
5) Choke the wheel.
6) Charge the battery (if necessory).

Operation Manual of Mast Mobile Elevating Work Platform
11
Chapter 2 Legend

Operation Manual of Mast Mobile Elevating Work Platform
12

Operation Manual of Mast Mobile Elevating Work Platform
13
△
! NOTICE：The schematic digram takes M0810JE as an example, which is also
available for reference to other models.
No.
Name
No.
Name
1
Steering wheel
8
Platform control unit
2
Counterweight
9
Platform
3
Ground control Unit
10
Platform lift lever
4
Battery
11
Tackle fixing point
5
Mast
12
File box
6
Jib boom
13
Non-steering wheel
7
Jib boom cylinder

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