Hayward SUPREME HP60TR Service manual

SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual
Model HP60TR
HP80TR
Hayward Pool Products Canada, Inc.
T: 1-888-238-7665
www.haywardpool.ca
™
SUPREME
by Hayward

CONTENTS
1.Preface 1
2.
Specifications 2
2.1 Performance Data of Swimmin
g
Pool Heat Pump Unit 2
2.2 Dimensions for Swimming Pool Heat Pump Unit 3
3. Installation and Connection 4
3.1 Installation of S
y
stem 4
3.2 Swimmin
g
Pool Heat Pum
p
s: Location 5
3.3 How Close to
y
our Pool? 5
3.4 Swimmin
g
Pool Heat Pum
p
s: Plumbin
g
6
3.5 Swimmin
g
Pool Heat Pum
p
s: Electrical Connection 7
3.6 Initial Start-U
p
of the Unit 7
3.7 Water Flow Settin
g
8
4. Usage and Operation 9
4.1 General presentation 9
4.2 Clock settings 11
4.3 Timer function settings 11
5. Maintenance and Inspection 14
5.1 Maintenance 14
5.2 Trouble Shootin
g
Guide 15
6. Appendix 16
6.1 Connection of PCB: Illustration 16
6.2 Wirin
g
Dia
g
ram 17
6.3 Exploded View and Spare Parts List 19
6.4 Warrant
y
23
4.4 Operation mode selection: cooling, heating or automatic 12
4.3 Setting and visualisation of the set point (desired water temperature) 13
4.3 Locking and unlocking the touch screen 13

1. PREFACE
1

2. SPECIFICATIONS
2.1 Performance Data of SwimmingPool Heat Pump Unit
*** REFRIGERANT: R410A
Unit Model HP60TR HP80TR
Heating Capacity
kW 16.2 22.0
BTU/h 55,000 75,000
Heating Power Input kW 2.6 4.2
Running Current A 11.8 19.0
Power Supply V/Hz 208-230V~/60Hz 208-230V~/60Hz
Compressor Quantity 1 1
Compressor(s) Rotary Scroll
Fan Quantity 1 1
Fan Power Input W 120 120
Fan Rotate Speed RPM 850 850
Fan Direction Horizontal Horizontal
Noise (at 1 meter)
dB(A) 54 56
Water Connection inch 1.5 1.5
Water Flow Volume Imperial/US m3/h 5.6 6
Water Pressure Drop (max)
kPa 10 12
UnitNetDimensions(L/W/H) mm 1050/435/767 1160/470/868
Heating: Ambienttemp (DB/WB):24ºC/19ºC
Water temp (in/out): 26ºC/28
ºC
2

60 80
60 80
3
2. SPECIFICATIONS
™
SUPREME
byHayward

3. INSTALLATION AND CONNECTION
3.1 Installation Illustration
, adjust the by-pass valve.
4
™
SUPREME
byHayward

3. INSTALLATION AND CONNECTION
3.2 Swimming Pool Heat Pumps:Location
3.3 How Close ToYourPool?
Please consult local electrical codes pertaining to the acceptable minimum distance between an electrical
appliance and a body of water to ensure safe installation. Installations that do not meet the minimum safety
requirements as laid out by the electrical codes risk voiding the warranty, severe injury or even death.
5

3. INSTALLATION AND CONNECTION
3.4 Swimming Pool Heat Pumps:Plumbing
6

3. INSTALLATION AND CONNECTION
3.5 Swimming Pool Heat Pumps: ElectricalConnection
3.6 Initial Start-Up
7

3.7 Water flow setting
With the water entry and exit valves being open, adjust the by-pass valve in
order to obtain a difference of 2°C between the inflow and outflow temperature
(see principle diagram § 3.1). You can verify the switch by seeing the entry/
exit temperatures directly on the control panel.
3. INSTALLATION AND CONNECTION (continued)
Water inlet temperature
Water outlet temperature
Note: Opening the by-pass valve creates a weaker flow, which leads to an

Closing the by-pass valve creates a stronger flow, which leads to a

8
3. INSTALLATION AND CONNECTION

4.1 General presentation
The heat pump is equipped with a digital control panel with a touch screen,
electronically connected and pre-set at the factory in heating mode.
4. USER INTERFACE
1On/Off
2Water inlet
3Clock and timer settings
4Compressor ON
5Conversion °C/°F
6Dry contact OUT2
7Fan ON
8Not available
9Not available
10 Locked screen
11 Alarm
12 Timers 1 and 2
13 Timers’ time
14 Mode selection
156FUROOGRZQ / DHFUHDVH
16 Water outlet
17 Scroll XS / ,QFrease
18 Save / settings
19 Defrost mode
20 Automatic mode
21 Heating mode
22 Cooling mode
1
2
3
4
5
6
7
8
1091
112
13
14
15
16
17
18
19
202122
Legend
9
4. USAGE AND OPERATION

OFF Mode
When the heating pump is in sleep mode (OFF Mode) “OFF” is displayed on
the command screen.
ON Mode
When the heating pump is running or regulating (ON Mode), the inlet and
outlet water temperatures are displayed on the command screen.
4. USAGE AND OPERATION
1 minute
1 minute
10

At the end of a setting, press to validate.
The settings will be automatically saved if no button is pressed during 20s.
4.2 Clock settings
If the display is in standby mode, press briefly on .
1) Press to bring up the symbol .
2) Press to make the time display flash. Set the hour using the buttons
.
3) Press then set the minutes with the buttons .
4) Press to validate.
4.3 Timer function settings
Setting this function is necessary if you would like to run the heat pump for
a shorter period than what is defined by the filtration clock. Therefore, you
can program a deferred start and an anticipated stop or simply stop a certain
timeframe from running (at night, for example).
It is possible to set 2 Start Timers (ON1 et ON2) and 2 Stop Timers (OFF1 et
OFF2).
Timer 1 setting – Start
1) Press for 2s, Timer ON1 flashes (*).
2) Press to set the hours with the buttons .
3) Press to set the minutes with the buttons .
4) Press to validate.
Timer 1 setting – Stop
1) Press for 2s, Timer ON1 flashes (*).
Press once, Timer OFF1 flashes.
2) Press to set the hours with the buttons .
3) Press to set the minutes with the buttons ..
4) Press to validate.
(*) To access Timer ON2 directly, press for 2s, then press twice.
11
4. USAGE AND OPERATION

Timers suppression (Start and Stop)
1) Press for 2s, Timer ON1 flashes.(*)
2) Press to make the time display flash.
3) Press to suppress the Timer .
4) Press to validate.
5) Press for 2s, the Timer flashes.
Press once , the Timer flashes.(*)
6) Press to make the time display flash.
7) Press to suppress the Timer .
(*) To access Timers 2 or , follow steps 1) or 4) then press
twice . Proceed in the same manner as above.
Timer 2 settings
After the Timer 1 settings, you will access directly the settings for Timer 2:
and .
Proceed in the same manner as for Timer 1.
Nota: To access directly Timer ON2 , press for 2s, then press
twice on .
4.4 Operation mode selection: cooling, heating or automatic
In Mode “OFF” or “ON”
Press the button to change mode: cooling, heating or automatic.
If the heat pump is set in heating only or cooling only, changing mode
is not possible.
12
4. USAGE AND OPERATION

4.5 Setting and visualisation of the set point (desired water
temperature)
If the button is not visible on the screen, press briefly.
(While operating or stopped, simply press the button to view the set point)
In Mode “OFF” or Mode “ON”
Press the button to display the set point, then press or to set the
set point you wish.
The setting is made with a precision of 0.5 °C.
It is recommended to never exceed 30°C to avoid alteration of the liners.
4.6 Locking and unlocking the touch screen
Press the button for 5 s until it beeps and this symbol appears .
To unlock, press for 5 s until it beeps and this symbol disappears .
13
4. USAGE AND OPERATION

Problem Error codes Description Solution
Water inlet sensor defect. P01 The sensor is open or presents a
short-circuit. Verify or replace the sensor.
Water outlet sensor defect. P02 The sensor is open or presents a
short-circuit. Verify or replace the sensor.
De-icing sensor defect. P05 The sensor is open or presents a
short-circuit. Verify or replace the sensor.
Exterior temperature sensor defect. P04 The sensor is open or presents a
short-circuit. Verify or replace the sensor.
Compressor aspiration sensor defect P07 The sensor is open or presents a
short-circuit. Verify or replace the sensor.
The inlet and outlet difference in
water temperature is too high. E06
Water flow volume is insufficient,
water pressure difference is too low/
too high.
Verify the water flow, or system
obstruction.
Antifreeze Protection
Cold mode E07 Water outlet quantity is too weak. Verify the water flow, or the outlet
water temperature sensor.
Level 1 antifreeze protection E19 Air temperature or water inlet
temperature is too weak.
Level 2 antifreeze protection E29 Air temperature or water inlet
temperature is still too weak.
High pressure protection E01
Pressure of the refrigeration circuit
is too high, or the water flow is too
low, or the coil is obstructed or the
air flow is too weak.
Verify the high pressure switch and
the refrigeration circuit pressure.
Verify the water or air flow. Verify that
the flow switch is working correctly.
Verify the water inlet/outlet valve
openings.
Verify the by-pass setting.
Low pressure protection E02
Refrigeration circuit pressure is too
weak, or air flow is too weak or the
coil is obstructed.
Verify the low pressure switch and
the refrigeration circuit pressure to
determine if there is a leak.
Clean the coil surface.
Verify the fan rotation speed.
Verify that there is free air flow to
the coil.
Flow detector defect E03
Water flow is insufficient or the
detector is in short-circuit or
defective.
Verify the water flow, verify the
filtration pump and the flow detector
to see if they have any possible
problems.
Communication problem E08 Problem with the LED controller or
the PCB connection.
Check the connection of the NET and
NET 1 cables.
5.MAINTENANCE AND INSPECTION
5.1 Maintenance
14

5.2 Troubleshooting guide
Certain operations must be carried out by an authorized technician.
In case of a fault, the following signs are displayed on the screen:
In the case of multiple errors, press on or to scroll through the error
codes. Refer to following table.
Error code
Error position
Total error number
15
5.MAINTENANCE AND INSPECTION

6. APPENDIX
6.1 Connection of PCB Illustration
16

6.2 Wiring Diagram - HP60TR
17
6. APPENDIX
FM
C2
BLK BLU
RED
TO POWER
SUPPLY
TO PUMP
240V
COMP
208-230V~/60Hz
CC CR
CS
BLK
RED WHT
CS
CR
BLK WHT
P
L1 L2 12
C1
KM1
CC
L1
L21
L1
L2
13
2 4
5
6
7
8
01
L2
CODE：20190117-0001
HP60TR
CC
L2
L2
L2
L2
L2 L2 L2 L2 L2 L2
L2
L1
KM1
4V L2
L1
L2
4V
L1
EEV
5
TC
12V
K1
HP12
L21
L2
KM1
L22
LP
FS
FS
LP
LP
FS HP11
HP11
HP11
t
5K
t
5K
t
5K
t
5K
IT
IT
OT
OT
AT
AT
CT
CT
OUT3
OUT4
OUT5
AC-N
3 4 3 4
CN19
GND
AI05
GND
AI04
GND
AI03
GND
AI02
GND
CN1 CN2
12V
NET
GND
DI01
GND
DI02
GND
DI03
GND
DI04
GND
DI05
GND
AI01
GND
DI06
GND CN6
AI06
CN16
GND
+5V
t
5K
SUT
SUT
PC1001
4VRED
BLU
Y/G
BRN
2 2
K1
P
t
50K
ET
ET
AT：Ambient temperature
COMP：Compressor
CT：Coil temperature
FM：Fan motor
IT：Inlet water temperature
LP：Low pressure protection
OT：Outlet water temperature
4V：4 way valve
FS：Flow switch
TC：Transformer
HP11：High pressure protection(4.0MP)
SUT：Suction temperature
EEV：Electronic expand valve
KM1：Contactor of compressor
HP12：High pressure protection(4.4MP)
ET：Exhaust temperature
Controller
1
1
2
2
REMOTE IN
1 2L2
OUT1 OUT2