Hayward Saline C® 6.0 User manual

USE ONLY HAYWARD GENUINE REPLACEMENT PARTSUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS
ISHCSC60 RevE
Hayward Commercial Pool Products
10101 Molecular Drive, Suite 200
Rockville, MD 20850
Phone: [phone]
www.haywardcommercialpool.com
Owner’s Manual
HCSC60
Contents
Description.....................3
Installation.....................4
Operation........................7
Maintenance...................8
Parts Guide.....................9
Warranty........................11
Commercial Salt Chlorine Generator
Saline C 6.0
TM
IMPORTANT SAFETY INSTRUCTIONS
Basic safety precautions should always be followed, including the following: Failure to follow instructions can
cause severe injury and/or death.
This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for
one of the following signal words and be alert to the potential for personal injury.
WARNING warns about hazards that could cause serious personal injury, death or major property dam-
age and if ignored presents a potential hazard.
CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or property
damage and if ignored presents a potential hazard. It can also make consumers aware of actions that are
unpredictable and unsafe.
The NOTICE label indicates special instructions that are important but not related to hazards.
CM
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3101970
Conforms to UL 1081 and
CSA, C22.2 #218.1

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
IMPORTANT SAFETY INSTRUCTIONS
WARNING Read, understand, and follow all safety and operation instructions.
Failure to follow safety and operation instructions can result in severe personal injury or death.
WARNING -Risk of Electric Shock. Hazardous voltage can, shock, burn and cause death or serious prop-
erty damage. To reduce the risk of electrical shock, connect the equipment assembly to a circuit protected by a
ground-fault circuit-interrupter. Do not bury cord. If cord is damaged, replace immediately.
WARNING – When installing the system, ensure that power is interlocked with the main recirculation pump
power source for the pool/spa to ensure that the Saline C 6.0 system cannot operate when the pumps are off.
WARNING Chemical Hazard. Chemicals can cause burns both internally and externally. To avoid death,
serious injury or property damage: Wear eye and skin protection while maintaining or servicing this unit. Do not
inhale fumes from the unit.
CAUTION To reduce risk of injury, do not permit children to use or climb on this product. Closely supervise
children at all times. The ANSI/NSPI-4 Standard (above-ground and on-ground pools) advises that components
such as the this system, filtration system, pumps, and heaters be positioned to prevent their being used as a
means of access to the pool by young children.
WARNING – Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pres-
sure during start up, normal operation, and after pump shut off. Stand clear of circulation system equipment dur-
ing pump start up. Failure to follow safety and operation instructions could result in violent separation of the pump
housing and cover, and/or filter housing and clamp due to pressure in the system, which could cause property
damage, severe personal injury, or death. Before servicing pool and spa water circulation system, all system and
pump controls must be in off position and filter manual air relief valve must be in open position. Before starting
system pump, all system valves must be set in a position to allow system water to return back to the pool. Do not
change filter control valve position while system pump is running. Before starting system pump, fully open filter
manual air relief valve. Do not close filter manual air relief valve until a steady stream of water (not air or air and
water) is discharged.
Notice: This product should be installed and serviced only by a qualified pool professional.
SAVE THESE INSTRUCTIONS

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3
DESCRIPTION
General Information
The Saline C 6.0 is a saline chlorination system designed for commercial swimming pool applications. The Saline C 6.0 is certified to produce 5 pounds
of equivalent chlorine per day (based on 3500 ppm of salt). The system produces chlorine continuously from a salt concentration of 3500 ppm to 5000
ppm added to the pool. The Saline C 6.0 is designed for commercial service and can be operated 24 hours a day and/or controlled by any pool controller.
All models are reverse polarity for self cleaning and reduced cell maintenance.
Electrolytic Cell Assembly
The electrolytic cell assembly consists of a clear cell vessel containing an electrolytic cell made from precious metal coated cell plates. Pool water from
the pool circulation system is directed through the cell. The pool water, maintained between 3500 and 5000 ppm salt concentration is converted in the
electrolytic cell to free chlorine. The free chlorine is then circulated to the pool and combines with organics and further combines to form salt to be used
again by the electrolytic cell. This is called a closed loop system because the salt is used repeatedly and is only lost through splash-out, backwashing,
leaks and rainfall.
Power Supply and Control Box
The power supply provides the current to the electrolytic cells to produce the rated amount of sodium hypochlorite. The power supply houses all the safety
features to prevent system operation in the event of a malfunction.
General Specifications
Model
Designation
Part
Number
Sodium Hypochlorite
Production (lbs/day)
Rated Power
in DC Amps
Rated
Pressure
Minimum
Water Flow
Rate (gpm)
Maximum
Water Flow
Rate (gpm)
Inlet
Diameter
(Inches)
Outlet
Diameter
(Inches)
Saline C 6.0 HCSC60 5.0lbs/day@ 3500 ppm 36 50 psi 40 gpm 100 gpm 2 inch 2 inch
Electrical Requirements
Model
Designation
Part
Number
Voltage
(supply AC)
Phases Frequency Amps GFCI
Breaker
Saline C 6.0 HCSC60 120 1 60Hz 6.5 15
Sizing Guidelines
Chlorinator sizing must comply with local codes. Please contact your local health department for specific requirements or contact your local Hayward
representative for assistance.
Head Loss Data
(ft of H2O)

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4
INSTALLATION
Unpacking
Units are shipped from the factory. In the event of damage during shipping, it is the responsibility of the customer to notify the carrier immediately and to file
a damage claim. Open the crate or packaging carefully and examine all material inside.
Storage
When storing units, use the original packaging and store under a shelter to protect the contents from weather.
Plan Ahead
Almost every pump room encountered is different. It is imperative to have prior knowledge of the facility in which the unit is to be installed and to evaluate
what type of tools, wall anchors, etc. will be needed to make the installation as problem free as possible.
The power supply must be mounted within 5 feet of the cell housing so the DC cables to the top of the electrolytic cell will reach. Also, any pool controller
must be within 5 feet of the power supply so the control cord will reach.
Power Supply Installation
The Saline C 6.0 system comes with 4 rubber feet on the bottom of the power supply and 4 keyhole mounting holes on the back of the power supply. The
power supply can sit on a shelf or similar structure without any mounting or the system can be mounted on to a wall.
CAUTION To reduce the risk of injury - Never try to support the weight of the power supply using only drywall anchors. The power supply must have
a stud for support!
Locate a space on the wall, in the pump room, that will accommodate the dimensions of the power supply. The two top keyhole mounting holes are 11-1/4
inches apart. Install screws and hang the power supply.
System Wiring
WARNING - Risk of Electric Shock. Hazardous voltage
can shock, burn and cause death or serious property damage. To
reduce the risk of electrical shock, turn off all power to the system.
CAUTION Chemical Hazard - Chemicals can cause internal
and external burns, causing death, serious injury or property dam-
age, to avoid: all systems must be wired so that when the pool
circulation pump is off, the power to the Saline C 6.0 is off. Consult
a Certified Electrician for the best wiring method to achieve this.
All Saline C 6.0 systems ship from the factory with a 3 foot black
power cord and a 6 foot blue control cord.
Plug the power cord into a minimum 15 amp wall outlet protected
by a ground fault circuit interrupter. Connect the blue control cord
to a chemical feed controller or for continuous operation with-
out the use of a chemical feed controller, plug the blue control
cord into a 15 amp wall outlet protected by a ground fault circuit in-
terrupter. This outlet must be interlocked with the circulation pump
of the pool so that if the pump is turned off, power to the Saline C
6.0 is disconnected and the system is unable to operate.
Power
Cord
Blue Control
Cord
Cell
Cables

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5
Plumbing The System
Saline C 6.0 systems require a minimum of 40 gpm of flow through the electrolytic cell housing to achieve the rated production of chlorine. The system can
be plumbed with the full flow of the circulation system flowing through the cell housing or a bypass can be created to achieve 40 gpm of flow through the
cell housing. In either case the cell housing must be installed as the last component in the return to the pool, after all other equipment. The vessel has 4
mounting holes for attaching to a floor or mounting surface. See the plumbing diagrams below.
SALINE C 6.0 System Plumbing
Bypass Manifold Plumbing