Hayward Super II Supplement

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Super II Variable Speed Pump 30-LITINSB012 Rev-B
Secure pump to base
with screws or bolts to reduce vibration and pipe stress.
SELF-PRIMING SWIMMING POOL PUMP
INSTALLATION AND OPERATING
INSTRUCTION MANUAL
Your Hayward variable speed self-priming centrifugal pump has been quality-built and
engineered to give you many years of efficient, dependable, corrosion
free service.
The advanced design reduces operation and maintenance to simple,
common-sense procedures.
SuperII VariableSpeedPump
™
E

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Super II Variable Speed Pump
Super II Variable Speed Pump
Replacement Parts
Parts Diagram
Parts Listing
Ref. No.
1
2
3
4
5
6
--
7
8
9
10
11
12
13
14
--
15
16
17
18
--
--
--
Part No.
SPX3020AUH
SPX3000M
SPX3000S
SPX3000D
SPX3000T
SPX3000BN
SPX1600R
SPX3005R
SPX3010C
SPX1600Z2
SPX3020E
SPX0125Z4B
SPX0125F
SPX3000F
SPX1600Z4
SPX3000Z26
SPX3010ADEM
SPX3000GA
SPX1600Z54
SPX1700FG
SPX1600PN
RSJ750JKM
RS750N
Description
Pump Housing/Strainer - 50mm, w/Drain Plugs, threaded style
Basket
Strainer Cover O-Ring
Strainer Cover, Hand-Knob Style, Clear
Housing Gasket
Diffuser
Diffuser Gasket - Not Shown
Impeller Ring
Impeller
Seal Assembly
Seal Plate
Motor Cap Screw
Slinger
Motor Mounting Plate
Housing Cap Screw
Washer, 3/8” for Housing Cap Screw - Not Shown
Motor
Mounting Bracket with Adaptor and 2 Cap Screws
Mounting Foot Cap Screws (Set of 2)
1/4” Drain Plug with Gasket
Hand Knob Kit for Strainer Cover (Includes Hand Knob and Swivel Nut)
Union Kit (2) 40mm - 50mm - Super II pump - Not Shown
Union Gasket (T-Seal)
3
41
218
5678910 11 12 13 14 15
16
17
a
b
c
Qty. Req’d
1
1
1
1
1
1
1
1
1
1
1
4
1
1
6
6
1
1
1
2
2
1
2

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Super II Variable Speed Pump
Benefits of operating at low speeds
• Save electricity and money. A reduction in Pump Speed of 50% will reduce power consumption by up to 75%
• Better filtration - the filter can often remove smaller particles when the water moves slower
• Quiet operation, so therefore it is very unlikely to be intrusive to your neighbours
• Reduced Total Dynamic Head - less stress on equipment (e.g. filter) which can extend equipment life
When determining the speed(s) to operate your pump, you must also take into account the minimum requirements for
proper sanitation and equipment/water feature functionality.
It is recomended you filter (”turnover”) all the water in the pool at least once every 24 hours. Check with local
requirements for the minimum turnover rate. Running the pump at lower speed may require running the pump for a
longer period of time in order to meet the turnover requirements for proper sanitation.
Equipment such as heaters, skimmers, and chlorinators require minimum flows to operate correctly. Refer to the individual
equipment manuals for specific requirements for low flow operation.
After setting the pump speed(s), it is recommended you check all other equipment/water features are functioning as
intended. For example, when running at low speed for daily filtration, verify that the water is adequately flowing over the
skimmer weirs. Operate the pump at higher speeds for the shorter periods of time needed to operate a heater, water
feature, times of increased bather load, ect.
Filter (LOW Speed) - This speed will meet the daily requirements for most private use pools up to 50,000 litres
depending on the speed it is adjusted too, and will turnover the entire pool volume in an average
8 to 10 hours of operation. The factory default setting of this speed is used to obtain the seven
star energy rating and is the recommended minimum speed for filtration.
Boost (MED Speed) - This speed can be adjusted to meet the specific flow requirements of Automatic Pool Cleaners, or to
increase the flow for the operation of pool accessories or at times of heavy bather load.
Turbo (HIGH Speed) - Use this speed for backwashing and operation of accessories that may require extra flow for
for specific functions, such as Spa Jets and Water Features.
Super II Variable Speed Pump
Motor Operation:
1. Power Up
- Via supply cord
- Power LED on / Error LED one or two flashes
- Ramp up (after 5 second delay)
2. Priming Cycle
- Starts on HIGH speed
- Cycle runs for 2 minutes
3. Normal Operation
- Resumes previously selected speed prior to shut down
- LED solidly lit indicating currently selected speed
4. Speed Selection
- Via touch pad on motor interface. One second delay after switching
- Ramp up or down will take 2 - 5 seconds depending on the speed
- LED solidly lit on the newly selected speed
5. Shut Down
- Via power out let that the supply cord is connected to
- Via the STOP button on the motor interface touch pad
6. Fault Mode
- Motor will not start
- Error LED flashes a sequence followed by a pause
- Sequence is repeated (record number of flashes in the sequence and contact your service agent)
7. Over Temperature Mode
- The pump speed is reduced until a steady state temperature is maintained with in the maximum limit
8. Overload Protection Mode
- Speed is reduced until steady state full load current is maintained within the maximum limit

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Super II Variable Speed Pump
Super II Variable Speed Pump
MOTOR INTERFACE USER GUIDE
Normal Operation Mode:
Press Button:
- For Low Speed
(LED will remain solidly lit when selected)
- For Medium Speed
(LED will remain solidly lit when selected)
- For High Speed
(LED will remain solidly lit when selected)
- Stop Button
(Power LED will flash when the pump is in standby mode)
Adjusting The Set Point Of Each Speed:
Press and hold , , or for aproximatly three (3) seconds or untill the LED of the selected speed
begins to flash. Once flashing the selected speed has entered into the Adjustable Set Point Mode.
To reset the speeds to the factory default settings hold down all three (3) buttons untill all three LED’s are solidly lit.
Press Button:
- To decrease speed by 100rpm increments with 1000rpm as the minimum limit for LOW, MED, and HIGH.
- To save the current speed setting and return to Normal Operation Mode hold the button down for 5 seconds.
- To increase speed by 100rpm increments with 2850rpm as the maximum limit for LOW, MED, and HIGH.
- Will cancel the change and revert back to the original speed and return to Normal Operation Mode.
Note: - If power is removed , motor will return to the last speed that was selected when power is restored.
- If power is removed then restored the motor will remember what it’s on/off state was.
- If there is a fault, the fault LED will blink a sequence code. Count the blinks and contact service agent.

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Super II Variable Speed Pump
Shaft Seal Change Instructions
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ AND FOLLOW ALL INSTRUCTIONS
When servicing electrical equipment, basic safet precautions should always be observed including the following.
Failure to follow the instructions may result in injury.
• Disconnect the pump motor power cord from the power outlet before beginning the shaft seal replacement.
• Only qualified personnel should attempt to replace the shaft seal. Contact your local authorized Hayward Dealer
or service center if you have any questions.
• Exercise extreme care in handling both the rotating and stationary sections of the two-part replacement seal.
Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces.
• See the “Parts Diagram” on the previous page for the pump component locations.
Removing the MotorAssembly
1. Remove the six (6) 3/8” x 2” hex head bolts (Item 14), which hold the motor assembly to the pump/strainer
housing (Item 1), using a 9/16” AF spanner or socket.
2. Slide the motor assembly out of the pump/strainer housing (item 1), exposing the diffuser (item 6). Pull the diffuser
off of the seal plate (Item 10), exposing the impeller. (The difusser may remain in the pump/strainer housing. To
remove pull it straight out of the pump/strainer housing.)
Removing the Impeller
1. To prevent the motor shaft from turning, insert a Flat Blade Screwdriver through the center hole in the fan cowling and
into the slot on the end of the motor shaft and hold it.
2. Remove the impeller (item 8) by rotating it counterclockwise. The spring portion of the seal assembly is now exposed.
Note carefully the position of the spring seal, and remove it. Also remove the impeller ring (Item 7) from the impeller
and note the way it was installed.
Removing the Ceramic Seat
1. Remove the seal plate (Item 10) from the motor mounting plate (Item 13)
2. Press the ceramic seat with rubber cup out of the seal plate (item 10). If tight, use a small screwdriver to tap the seal
out from the back side of the seal plate.
IMPORTANT - Clean all recesses and parts to be reassembled. Inspect gaskets and replace if necessary.
Seal, Impeller, and Diffuser Installation
1. Clean and lightly lubricate the motor shaft and seal recess in the seal plate (item 10) with a dilute solution of non
granulated liquid type soap. Gently wipe the polished face of the ceramic seal with a soft, lint free cotten cloth.
Lubricate the rubber cup on the ceramic seat and press it firmly into the recess of the seal plate (item 10), with the
polished ceramic surface facing towards you. Ensure the motor shaft slinger (item 12) is slid all the way down the shaft.
2. Place the seal plate (Item 10) onto the motor mounting plate (Item 13), align the tabs on the seal plate with the
grooves on the motor mounting plate. The outside profile of the two parts should be the same.
3. Gently wipe the black, polished surface of the carbon spring seal assembly (item 9) with a soft, lint free cotton cloth.
4. Clean and lubricate the impeller hub (Item 8) and press the carbon spring seal assembly (item 9) onto the impeller
hub with the black polished surface facing away from the impeller.
5. Screw the impeller (item 8) onto the motor shaft in a clockwise direction and tightn snugly by holding the motor
shaft with the Flat Blade Screwdriver as explained earlier. Place the impeller ring (item 7) back onto the impeller
(item 8), with its flange facing towards the diffuser (item 6).
6. Place the diffuser (item 6) over the impeller (item 8) and onto the seal plate (item 10), aligning the word “TOP” and
the arrow to the top of the motor or, the top ridge of the seal plate. Give it a tap with the heal of your hand to make it
seat into position on the seal plate. Ensure the diffuser gasket is fitted to the diffuser to the outside of the diffuser
inlet.
7. Replace the motor Assembly into the pump/strainer housing in the reverse order of the removal steps. Ensure the
housing gasket (item 5) is lubricated and tighten the housing bolts (item 14) in a cross pattern and evenly.

MAXIMUM TOTAL HEAD - IMPORTANT INSTALLATION INFORMATION
G. If the Supply Cord is damaged, it must be replaced by
persons in order to avoid a hazard.
Hayward Pool Products (Australia) Pty Ltd.
Hayward Pool Products (Australia) Pty Ltd.
Melbourne-Sydney-Brisbane-Perth
Email: [email protected] Website: www.hayward-pool.com.au
the manufacture, its service agent or similarly qualified
Model Max Total
Metres Head
Max Pressure
kPa
SP3010ADE / S2P263-E 16.5 161
discharge gauge reading).
© 2013 Hayward Industries, Inc.