GEA ARIETE Specification sheet

OMOGENEIZZATORE/POMPA AD ALTA PRESSIONE
HOMOGENIZER/HIGH PRESSURE PUMP
ISTRUZIONI D’USO E MANUTENZIONE
INSTRUCTIONS FOR USE AND MAINTENANCE
BETRIEBSANLEITUNG
INSTRUCTIONS D’EMPLOI ET ENTRETIEN
INSTRUCCIONES PARA EL USO Y EL
MANTENIMIENTO
HANDLEIDING
Via M. da Erba Edoari, 29/A
43100 Parma, Italy
Tel: [phone]
Fax: [phone]
Internet: htttp://www.niro-soavi.it
E-mail: [email protected]

Niro Soavi S.p.A
FOREWORD
Dear Customer,
we wish to thank you for selecting our product and ensure you our best
assistance in order to enable you to make the most of your machine.
Also, we remind you that a good understanding of the contents of this manual -
through careful reading of all sections - is essential for the correct, safe use and
operation of the machine you have purchased.
No one should operate or perform maintenance on this machine without first
having read and understood the following Instructions for Use & Maintenance.
For any further support or information, you may contact us at the below listed
address.
Yours faithfully,
Niro Soavi S.p.A.
Via Mario da Erba Edoari 29/A - Parma, Italia
tel. [phone]
fax [phone]
e-mail: [email protected]
Internet: http://www.niro-soavi.it
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Niro Soavi S.p.A
CONTENTS - SECTIONS
1. Technical Specifications
2. General Information
3. Machine Operation and Use
4. Maintenance
5. List of Spare Parts
6. Wiring Diagrams
7. Documentation about Suppliers and Components
HOW TO USE THE MANUAL
This manual is made of separate sections as indicated in the list of CONTENTS.
Each section is divided into chapters and paragraphs, and pages are numbered
separately in each section. A specific list of contents is given at the beginning of
each section.
The pictures and tables referred to in the text are numbered inside each section.
Before installing the machine you must be thoroughly familiar with the
information given in Section 2, Chapter 2.8 and, in particular, paragraph 2.8.5.
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Niro Soavi S.p.A
SECTION 1
TECHNICAL SPECIFICATIONS
1.1. TECHNICAL DATA
1.2. FLOW-SHEET
1.3. FLOW-SHEET LEGEND (SPEC 102)
1.4. MACHINE INSTALLATION DRAWING
1.5. UTILITIES SPECIFICATIONS (SPEC 103)
1.6. RUNNING SEQUENCE (ONLY IF MACHINE IS SUPPLIED
WITHOUT ELECTRICAL POWER BOARD BY NIRO SOAVI)
1.7. ELECTRICAL SPECIFICATIONS
1.8. DECLARATION OF CONFORMITY “CE”
1c00se0c.doc 1.0.1

1.1 TECHNICAL DATA SHEET
1 GENERAL
1.1 Serial Number 4759
1.2 Kind of Machine HOMOGENIZER
1.3 Model ARIETE
1.4 Type NS3018H
1.5 Execution Aseptic
1.6 Special Features CGMP+ELECTRUPOLISHED+3A+FDA
1.7 MAX Operating Pressure 1000 bar
1.8 Flow Rate Type V
1.9 MIN Flow Rate 150 l/h @ 15,5 Hz
1.10 MAX Flow Rate 500 l/h @ 51,6 Hz
1.11 MIN Feed Pressure 6-7 bar
1.12 MAX Backpressure 5 bar
2 OPERATING CONDITIONS
2.1 Product
CELL RUPTURE(PRODUCT
SOLUTION IN WATER)
2.2 MAX Viscosity 2-3 cP
2.3 MAX Relative Humidity 40 %
2.4 Ambient Temperature 40 °C
2.5 MAX Altitude 1000 m
2.6 MAX operating temperature 90 °C
2.7 MAX temperature CIP / SIP 140 °C
3 TECHNICAL FEATURES
3.1 COMPRESSION BLOCK
3.1.1 Type MULTIBLOCK VHP
3.1.2 Number of plungers 3
3.1.3 Material of plungers CERAMIC
3.1.4 Plunger diameter 20 mm
3.1.5 Stroke 70 mm
3.1.6 Pumping valve type PVB 3\4"
3.1.7 Overpressure valve
SPRING LOADED
VALVE setpoint 1100 bar
3.1.8 Connection, Inlet 1" TRICLAMP
3.1.9 Connection, Outlet 1" TRICLAMP

3.2 HOMOGENIZING VALVE
3.2.1 Number of Stages 1
3.2.2 Type of actuator PNEUMATIC
3.2.3 Type of control PNEUMATIC
3.2.4 Homogenizing Valve Type 11,9-30 HP
3.3 DRIVE END
3.3.1 Main Motor (frame size; type) AC180M/4P
3.3.2 Main Motor Power 18,5 kW
3.3.3 RPM Crankshaft 44 MIN
3.3.4 RPM Crankshaft 145 MAX
3.3.5 Drive Type ROSSI REDUCER
3.3.6 Gearbox speed reduction ratio 5
3.4 LUBRICATION
3.4.1 Type FORCED
3.4.2 Lubricating system TP3A GR.1/6,1
3.4.3 Oil Cooling system YES
3.5 MAIN ELECTRICAL CIRCUIT
3.5.1 Number of phases 3
3.5.2 Voltage 400 V
3.5.3 Frequency 50 Hz
3.6 AUX ELECTRICAL CIRCUIT
3.6.1 Number of phases /
3.6.2 Voltage 24DC V
3.6.3 Frequency / Hz
4 OPTIONS
4.1 Suction side pulsation damper /
4.2 Delivery side pulsation damper /
4.3 Feeding pump /
4.4 Inlet pressure gauge /
4.5 Electric Power Board /
4.6 Overpressure Valve in Line / setpoint / Bar /

LEGEND
TO CONCEPT FLOW SHEET
SPEC - 102 C
____________________ REV.
DATE
Page 1 of 2 ____________________
SIG.
0
1. INSTRUMENT SYMBOLS
LOCAL
IN MAIN PANEL
LIMIT VALUE
H: HIGH OR OPEN
L: LOW OR CLOSED
POINT OF MEASUREMENT
WITHOUT INSTRUMENTATION
2. PROCESS LINES
PRIMARY FLOW LINE, GENERAL
SECONDARY FLOW LINE, GENERAL
MECHANICAL CONNECTION
SUPPLY LIMIT MARKER
3. INSTRUMENT SIGNAL LINES
GENERAL
ELECTRICAL
PNEUMATIC
HYDRAULIC
CAPILLARY
4. FLOW LINE ABBREVIATIONS
AS AIR SUPPLY
CIP CLEANING IN PLACE
CS CONDENSATE SUPPLY
CWS CHILLED WATER SUPPLY
ES ELECTRIC SUPPLY
GS GAS SUPPLY
NS NITROGEN SUPPLY
OS OIL SUPPLY
SS STEAM SUPPLY
WS WATER SUPPLY
. R RETURN
5. MACHINERY AND EQUIPMENT
AUTOMATIC ACTUATOR FOR REMOTE
CONTROL, GENERAL
MANUAL ACTUATOR NOT FOR REMOTE
CONTROL
AUTOMATIC ACTUATOR WITH INTEGRATED
MANUAL CONTROL FACILITY
DIAPHRAGM ACTUATOR
SOLENOID ACTUATOR
PISTON ACTUATOR
ELECTRIC AC MOTOR
ADJUSTABLE SPEED CONTROL
COMPRESSOR OR VACUUM PUMP,
GENERAL
FAN
PUMP FOR LIQUIDS GENERAL
CENTRIFUGAL PUMP
HIGH PRESSURE PUMP
1-STEP HOMOGENIZER
2-STEP HOMOGENIZER
FILTER, GENERAL
HEAT EXCHANGER WITHOUT CROSS
FLOW e.g. ELECTRIC HEATER
LIGHT SOURCE
VALVE CLOSES (FC)
VALVE OPENS (FO)
VALVE RETAINS POSITION
FAIL-OPEN INDICATION FOR A 3-WAY VALVE
T
H
PHONE : [phone] - FAX : [phone]
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A
43100 PARMA (ITALY)
Specialty Products
Division

LEGEND
TO CONCEPT FLOW SHEETS
SPEC - 102 C
____________________ REV.
DATE
Page 2 of 2 ____________________
SIG.
6. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS
FIRST LETTER SUCCEEDING LETTER (1)
MEASURED OR INITIATING VARIABLE MODIFIER DISPLAY OR OUTPUT FUNCTION
A ALARM
B DISPLAY OF STATE (2)
CCONTROLLING (4)
D DENSITY DIFFERENCE
E ALL ELECTRICAL VARIABLES (5) SENSING ELEMENT
F FLOW RATE RATIO
G GAUGING, POSITION OR LENGTH
H HAND (MANUALLY INITIATED) OPERATED
IINDICATING (3)
J SCAN
K TIME OR PROGRAMMED TIME
L LEVEL
M MOISTURE OR HUMIDITY
N USER'S CHOICE USER'S CHOICE
O USER'S CHOICE
P PRESSURE OR VACUUM TEST-POINT CONNECTION
Q QUALITY (5) INTEGRATE OR TOTALIZE INTEGRATING OR SUMMATING
R NUCLEAR RADIATION RECORDING
S SPEED OR FREQUENCY SWITCHING (2)
T TEMPERATURE TRANSMITTING
U MULTIVARIABLE MULTIFUNCTION UNIT
V VISCOSITY VALVE, DAMPER, ACTU, ELEMENT
W WEIGHT OR FORCE
X UNSPECIFIED (5) UNCLASSIFIED FUNCTIONS
Y VIBRATION COMPUTING RELAY, RELAY
ZEMERG. / SAFETY ACTING (2)
EXAMPLE : PDIRC DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL
FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C
1) NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A.
2) SIGNAL TYPE : ON/OFF
3) SIGNAL TYPE : CONTINUOUS
4) SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED
5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F
PHONE : [phone] - FAX : [phone]
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A
43100 PARMA (ITALY)
Specialty Products
Division
0