Heat Wave NP5880 Quick start guide

NP5880
PREMIUM COVER LIFT
Assembly, Installation, and Use Instructions
Questions, problems, missing parts?
Before returning to your retailer, call our Consumer Hotline at 1-800-759-0977,
Monday – Friday, 8 a.m. – 5 p.m. (CST).
F. Push the cover
downward
13. To use the Cover Caddy, follow the steps in Fig 13.
Figure 13
B. Rotate the arms outward and make
sure the spring pins lock.
D. Fold the cover in half
E. Slide the cover in between
the U-Arms
C. Cover Caddy deployed
A. Cover on the spa with Cover Caddy
stowed
V1: 122020
NP5880
(Spa and spa cover
not included)

2
THANK YOU!
!SAFETY INFORMATION
ASSEMBLY TIPS
Thank you for purchasing this product! We work around the clock and around the globe to ensure
that our products maintain the highest possible quality. However, in the rare case of issues during
assembly or use of this product, please contact our Consumer Hotline at 1-800-759-0977 for immediate
assistance before contacting your retailer. Please read the warranty information at the end of this User
Manual for further details.
Please read and understand this entire manual before attempting to assemble, install, or operate
the product.
• Layout all the parts and verify that they are all present according to the Parts and Hardware list.
• Some gures or drawings may not look exactly like the product.
• Hand-tighten all bolts in place and then tighten with a wrench once fully assembled.
CHOKING HAZARD
ITEM CONTAINS SMALL PARTS
NOT FOR CHILDREN UNDER 3 YEARS
RISQUE D'ÉTOUFFEMENT! L'ARTICLE CONTIENT DE PETITES
PIÈCES PAS POUR LES ENFANTS DE MOINS DE 3 ANS
WARNING!
ATTENTION!
TSCA Title VI Compliant California 93120
Compliant for Formaldehyde Phase II
Conformité TSCA Title IV Californie 93120
Conforme for Formaldéhyde Phase II
COMPLIANCE
CONFORMITÉ
CANCER AND
REPRODUCTIVE HARM
CANCER ET TROUBLES DE LA REPRODUCTION
WWW.P65WARNINGS.CA.GOV
WARNING!
ATTENTION!

3
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name
Quantity Part Description
ccAA
1Main Unit
ccBB
2U-Arm, w/out extension (Left)
ccCC
2U-Arm, w/out extension (Right)
ccDD
1Gas Shock
ccEE
1Pivot Arm
ccFF
1Base Plate
ccGG
2Support Leg
ccSPACER2
2U-Arm Extension
ccA
4Round Head Bolt
ccE
2Adjustment Bolt
ccF
2Pin
ccG
4Washer for Round Head Nut (Black)
ccH
2Washer for Adjustment Bolt (Silver)
ccK
2Lock Nut
ccL
2Ball Stud
ccN
4Round Head Nut
ccZ 4Lag Screw
FF
GG
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
Cover Caddy Installation Instructions
1. Lay out all the parts and verify that they are all present according to the Cover Caddy Parts and
Hardware List. See Fig 1.
Figure 1
Name Quantity Part Description
ccAA 1Main Unit
ccBB 2U-Arm, w/out extension (Left)
ccCC 2U-Arm, w/out extension (Right)
ccDD 1Gas Shock
ccEE 1Pivot Arm
ccFF 1Base Plate
ccGG 2Support Leg
ccSPACER2 2U-Arm Extension
ccA 4Round Head Bolt
ccE 2Adjustment Bolt
ccF 2Pin
ccG 4Washer for Round Head Nut (Black)
ccH 2Washer for Adjustment Bolt (Silver)
ccK 2Lock Nut
ccL 2Ball Stud
ccN 4Round Head Nut
ccZ 4Lag Screw
PARTS AND HARDWARE
ITEM PART DESCRIPTION QTY PART
NUMBER
AA Lift Assembly 1 NPP50500
BB U-Arm w/out Extension (Left) 2 NPP50501
CC U-Arm w/out Extension (Right) 2 NPP50502
DD Hydraulic Lift 1 NPP50503
EE Pivot Arm 1 NPP50504
FF Base Plate 1 NPP50505
GG Support Upright 2 NPP50506
HH U-Arm Extension 2 NPP50507
A* Round Head Bolt 4
NPP50508
E* Adjustment Bolt 2
F* Lock Pin 2
G* Washer for Round Head Nut (Black) 4
H* Washer for Adjustment Bolt (Silver) 2
K* Lock Nut 2
L* Ball Stud 2
N* Round Head Nut 4
Z* Lag Screw 4
A x 4 H x 2F x 2 L x 2E x 2 K x 2G x 4 N x 4 Z x 4
HH
BB
EE
CC
DD
AA
GG
*Items included in Hardware Pack (NPP50508)
F
N
G
A
Illustrations are not to scale.

4
ASSEMBLY INSTRUCTIONS
NOTE: IF USING A SIDE MOUNT SETUP, SKIP TO STEP 5.
STEP 1
Attach the Support Uprights (GG) to the Base
Plate (FF) using the Round Head Bolts (A),
Washers (G), and the Round Head Nuts (N).
STEP 2
Make sure the spa is empty and slide the Base
Plate/Support Upright assembly under the center
of the back of the spa cabinet. This will be the
side the spa cover will be stored behind. Make
sure the Base Plate (FF) sits at on the ground,
with no overhang off the slab or deck.
Figure 3
NOTE: IF YOU ARE USING A SIDE MOUNT SETUP, SKIP TO STEP 6
2. Attach the ccGG Support Legs to the ccFF Base Plate using the ccA Round Head Bolts, the ccG Washers,
and the ccN Round Head Nuts. See Fig 2.
Figure 2
3. Make sure the spa is empty and slide the Base Plate/Support Leg assembly under the center of the back of
the spa cabinet. This will be the side the spa cover will be stored behind. Ensure the ccFF Base Plate sits flat
on the ground, with no overhang off the slab or deck. See Fig 3.
GG
N
G
A
FF
FF

5
EE
CC
BB
GG
4. Slide the legs of the ccAA Main Unit/ccEE Pivot Arm assembly over the ccGG Support Legs. See
Fig 4.
Figure 5
5. Loosely thread the ccE Adjustment Bolt through the ccH Adjustment Bolt Washer and into the threaded
holes in the Support Legs. DO NOT tighten the adjustment screws yet. See Fig 5.
TO CONTINUE WITH BASE MOUNT SETUP, SKIP TO STEP 8
Figure 4
ASSEMBLY INSTRUCTIONS
STEP 3
Slide the legs of the Lift Assembly (AA),
with Pivot Arm (EE) attached, over the
Support Uprights (GG).
STEP 4
Loosely thread the (2) Adjustment Bolts (E)
through the (2) Adjustment Bolt Washers (H)
and into the threaded holes in the Support
Legs. DO NOT tighten the adjustment
screws yet.
TO CONTINUE WITH BASE MOUNT
SETUP, SKIP TO STEP 7.
AA
FF
(Step 8)
(Step 8)
H
E

6
6. Align the Main Unit assembly in the center of the spa. Line up the Pivot Arm as shown in Fig 6.
Mark the screw holes..
Figure 7
7. Mount the ccAA Main Unit to the side of the spa using the ccZ Lag Bolts. See Fig 7.
Figure 6
SIDE MOUNT ONLY
SIDE MOUNT ONLY
* COVER VALET CANNOT BE HELD RESPONSIBLE FOR THE STRUCTURAL INTEGRITY OF YOUR SPA CABINET
6. Align the Main Unit assembly in the center of the spa. Line up the Pivot Arm as shown in Fig 6.
Mark the screw holes..
Figure 7
7. Mount the ccAA Main Unit to the side of the spa using the ccZ Lag Bolts. See Fig 7.
Figure 6
SIDE MOUNT ONLY
SIDE MOUNT ONLY
* COVER VALET CANNOT BE HELD RESPONSIBLE FOR THE STRUCTURAL INTEGRITY OF YOUR SPA CABINET
ASSEMBLY INSTRUCTIONS
STEP 5
Align the Lift Assembly (AA) in the center
of the spa with Pivot Arm (EE) lined up with
top of spa. Mark the (4) screw hole positions
(see below) and pre-drill pilot holes.
STEP 6
Mount the Lift Assembly (AA) to the side
of the spa using the (4) Lag Screws (Z).
STEP 7
Slide the Lift Assembly (AA) up the Support Uprights (GG) until the Pivot Arm (EE) lines up with the top
of the spa. Tighten the (2) Adjustment Bolts (E) that were threaded into the Support Leg hole in Step 4.
Z
Z
EE
AA
AA
EE
Z
Z
EE
GG
AA
NOTE: Steps 5 and 6 are used only
if using a side mount setup and NOT
using the Base Plate (FF).
E

7
8. Attach the left and right U-Arm assemblies to the open tubes of the ccEE Pivot Arm using the spring
buttons. Use the hole that will allow the U-Arms to swing as low as possible, without hitting the ground. See
Fig 8.
Figure 8
NOTE: If your folded spa cover is too thick to fit within the U-Arms, use the ccF U-Arm Extension to widen
the arms.
Figure 9
9. Swing the U-Arms up so that they are parallel to the ground. Raise the Main Unit so that the bottom tube
of the U-Arms is level with the top of the spa without the cover. See Fig 9.
ASSEMBLY INSTRUCTIONS
STEP 8
Attach the left and right U-Arm assemblies (BB, CC) to the open tubes of the Pivot Arm (EE) using the
spring buttons. Use the hole that will allow the U-Arms to swing as low as possible, without hitting the
ground. Mount the Lift Assembly (AA) to the side of the spa using the (4) Lag Screws (Z).
STEP 9
Swing the U-Arms up so that they
are parallel to the ground. Raise the
Pivot Arm (EE) so that the bottom
tube is level with the top of the spa
without the cover.
NOTE: If the folded spa cover
is too thick to t within the
U-Arms, use the U-Arm Extension
(HH) to widen the arms.
Adjustment
Holes
Spring
Button
HH
U-Arm Extension
EE
EE
F
Z
BB
Z
CC
HH
Z
EE

8
ASSEMBLY INSTRUCTIONS
STEP 10
Attach the (2) Ball Studs (L) and
(2) Lock Nuts (K) to the tab and
n. Then snap the Hydraulic Lift
(DD) over the round ends of
the Ball Studs to lock in place.
STEP 11
Push the (2) Lock Pins (F), one
on each U-Arm, through the
hole directly behind the spring
button. Make sure the pin
passes through the diagonal
channel (not shown) on the
U-Arm and comes out the
other side to lock the arm in
place.
10. Attach the ccL Ball Studs and ccK Lock Nuts to the Tab and Fin. Then snap the ccDD Gas Shock over the
round ends of the Ball Studs. See Fig 10.
Figure 10
11. Push the ccF Pin through the hole directly underneath the spring button. Make sure the pin passes
through the diagonal channel (not shown) on the U-Arm. See Fig 11.
Figure 11
10. Attach the ccL Ball Studs and ccK Lock Nuts to the Tab and Fin. Then snap the ccDD Gas Shock over the
round ends of the Ball Studs. See Fig 10.
Figure 10
11. Push the ccF Pin through the hole directly underneath the spring button. Make sure the pin passes
through the diagonal channel (not shown) on the U-Arm. See Fig 11.
Figure 11
Spring Button
Fin
Tab
DD
F
K
L

9
DIMENSION RANGE
53.1-in – 92.5-in
(1,350-mm – 2,350-mm)
74.8-in – 98.4-in
(1,900-mm – 2,500-mm)
31.4-in – 41.3-in
(800-mm – 1,050-mm)
Cover
Spa

10
F. Push the cover
downward
13. To use the Cover Caddy, follow the steps in Fig 13.
Figure 13
B. Rotate the arms outward and make
sure the spring pins lock.
D. Fold the cover in half
E. Slide the cover in between
the U-Arms
C. Cover Caddy deployed
A. Cover on the spa with Cover Caddy
stowed
F. Push the cover
downward
13. To use the Cover Caddy, follow the steps in Fig 13.
Figure 13
B. Rotate the arms outward and make
sure the spring pins lock.
D. Fold the cover in half
E. Slide the cover in between
the U-Arms
C. Cover Caddy deployed
A. Cover on the spa with Cover Caddy
stowed
F. Push the cover
downward
13. To use the Cover Caddy, follow the steps in Fig 13.
Figure 13
B. Rotate the arms outward and make
sure the spring pins lock.
D. Fold the cover in half
E. Slide the cover in between
the U-Arms
C. Cover Caddy deployed
A. Cover on the spa with Cover Caddy
stowed
OPERATION INSTRUCTIONS
To use the Premium Cover Lift, follow the steps below.
A) Start with the cover on the spa and the
Premium Cover Lift in stowed position.
C) Ensure that the Premium Cover Lift is
deployed, as shown.
E) Slide the cover in between the U-Arms.
B) Rotate the arms outward and
make sure the spring pins lock.
D) Fold the cover in half.
F) Push the cover downward.

11
PRODUCT WARRANTY
This product (model NP5880) is warranted to the original purchaser to be free from defects in material or
workmanship for a period of five (5) years from the date of the original retail purchase.
This warranty does not cover defects or damage due to improper installation, alteration, accident, or any
other event beyond the control of the manufacturer. Defects or damage resulting from misuse, abuse,
or negligence will void this warranty. This warranty does not cover scratching or damage that may result
from normal usage.
This product is not intended for institutional or commercial use; the manufacturer does not assume any
liability for such use. Institutional or commercial use will void this warranty.
This warranty is nontransferable and is expressly limited to the repair or replacement of the defective
product. During the warranty period, the manufacturer shall repair or replace defective parts at no
cost to the purchaser. Shipping charges and insurance are not covered and are the responsibility of the
purchaser. Labor charges and related expenses for removal, installation, or replacement of the product or
components are not covered under this warranty.
The manufacturer reserves the right to make substitutions to warranty claims if parts are unavailable
or obsolete.
The manufacturer shall not be liable for loss of use of the product or other consequential or incidental
costs, expenses, or damages incurred by the consumer for any other use. The user assumes all risk of
injury resulting from the use of this product.
This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties
of merchantability or fitness for use to the extent permitted by federal or state law. Neither the
manufacturer nor any of its representatives assume any other liability in connection with this product.
All warranty claims must be made through the retailer where the product was originally purchased.
A purchase receipt or other proof of date of purchase will be required to process all warranty
claims. The model number and part numbers found within the assembly instructions will be required
when submitting any part requests or warranty claims.
For further warranty information or inquiries, please call 1-800-759-0977
or email [email protected]
Blue Wave Products, Inc.
1745 Wallace Avenue, Suite B
Saint Charles, IL 60174
5-YEAR LIMITED WARRANTY