HeatStar 1000ID Assembly instructions

Model #
1000ID, 2000ID
3000ID, 4000ID
05/15 JMENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for
future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or
operate the heater.
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
INDIRECT FIRED
PORTABLE HEATER
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion air
and ventilation must be provided. Refer to page 5.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
• Service must be performed by a qualified service agency.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
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WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO
OTHERS, SO PLEASE READ THESE INSTRUCTIONS
BEFORE YOU OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
• FAILURE TO COMPLY WITH THE PRECAUTIONS
AND INSTRUCTIONS PROVIDED WITH THIS
HEATER, CAN RESULT IN DEATH, SERIOUS BODI-
LY INJURY AND PROPERTY LOSS OR DAMAGE
FROM HAZARDS OF FIRE, EXPLOSION, BURN, AS-
PHYXIATION, CARBON MONOXIDE POISONING,
AND/OR ELECTRICAL SHOCK.
• ONLY PERSONS WHO CAN UNDERSTAND AND
FOLLOW THE INSTRUCTIONS SHOULD USE OR
SERVICE THIS HEATER.
• IF YOU NEED ASSISTANCE OR HEATER INFOR-
MATION SUCH AS AN INSTRUCTIONS MANUAL,
LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA-
TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIR-
BORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTI-
CLES OR UNKNOWN CHEMICALS.
WARNING:
THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNING
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
CONTENTS
WARNINGS…………………………………………………....2
SPECIFICATIONS……………………………………………..3
OPERATION…………………………………………………...4
SAFETYDEVICES……………………………………………..4
MAINTENANCE………………………………………………5
VENTILATION………………………………………………….5
TROUBLESHOOTING………………………………………...6
WIRINGDIAGRAMS………………………………………..7
PARTSLIST……………………………………………………10
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
• DO NOT USE GASOLINE, NAPHTHA OR VOLA-
TILE FUELS.
• THE ELECTRICAL SYSTEM TO WHICH THE
APPLIANCE IS CONNECTED MUST COMPLY
WITH ALL SAFETY REGULATIONS IN FORCE. A
RESIDUAL CURRENT CIRCUIT BREAKER MUST
BE PROVIDED ON THE MAIN DISTRIBUTION
BOARD.
• UNPLUG THE HEATER BEFORE ATTEMPTING
ANY SERVICE OR MAINTENANCE.
• ALWAYS CHECK THE POWER SUPPLY CA-
BLE BEFORE USE. IT MUST NOT BE BENT,
CRUSHED, OR ANYWAY DAMAGED.
• THE POWER SUPPLY CABLE MUST BE RE-
PLACED ONLY BY QUALIFIED PERSONNEL.
• ONLYUSEANORIGINALH07RN-FPOWER
CABLE WITH WATERPROOF PLUG.
• DO NOT TOUCH THE EXHAUST GAS OUTLET.
DANGER OF BURNS!

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
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TECHNICAL SPECIFICATIONS HS1000ID HS2000ID HS3000ID HS4000ID
Heat input [kBTU/h] 110 205 300 400
Air flow [CFM] 880 1530 2500 2760
Fuel type
Heat output [kBTU/h] 91.9 174.9 254.4 335.6
Fuel consumption [gal/h] 0.8 1.48 2.28 2.82
[lb/h] 5.53 10.35 15.07 20.07
Power supply
Phase 1 1 1 1
Voltage [V] 120 120 120 120
Frequency [Hz] 60 60 60 60
Electric consumption [W] 520 785 124 0 14 4 0
[A] 5.76 8.3 11. 4 13.2
Nozzle [USgal/h] 0.6-80°S 1.00-45°W 1.20-45°W 1.50-45°W
Pump pressure [psi] 167 P1:137 P1:160 P1:203
P2:239 P2:350 P2:348
Max static pressure [in WC] 0.5 0.5 0.5 0.5
Recommended max temp. in the air duct [°F] 250 250 250 250
Adjustment of combustion air flap [in] A=.32 * * *
[N°] *A=1.02 A=1.5 B=1.14
Flue diameter [in] 5.9 5.9 5.9 5.9
Compulsory flue draft [in WC] 0.05 0.05 0.05 0.05
Tank capacity [gal] 10.8 17. 2 27. 7 35.7
Dimensions, L x W x H [in] 49.3x20x
30.5
56.5x23.2x
37. 6 68.5x27.6x37.7 66.3x27.6x45.6
Net Weight [lb] 94 176 264 330
IMPORTANT
Before using the heater, read and understand all
instructions and follow them carefully. The manu-
facturer is not responsible for damages to goods or
persons due to improper use of units.
GENERAL RECOMMENDATIONS
This indirect-fired heater runs on diesel fuel. Those
with direct combustion send hot air and the combus-
tion products into the room, while those with indirect
combustion are fitted with a flue to take the fumes
away through the chimney.
• Always follow local ordinances and codes when
usingthisheater:
• Readandfollowthisowner’smanualbeforeusing
the heater.
• Use only in places free of flammable vapors or
high dust content.
• Never use heater in immediate proximity of flam-
mable materials (the minimum distance must be
6ft.).
• Make sure fire fighting equipment is readily avail-
able.
• Make sure sufficient fresh outside air is provid-
ed according to the heater requirements. Direct
combustion heaters should only be used in well
vented areas in order to avoid carbon monoxide
poisoning
• The heater is installed near a chimney to take
awaythefumes(see“Ventilation”onpage5)
and connected to an electrical switchboard.
• When the heater is connected to a flue pipe, the
flue pipe shall terminate in a vertical section at
least two feet long and sufficient draft shall be
created to assure safe and proper operation of
the heater
• Never block air inlet (rear) or air outlet (front).
• In case of very low temperatures add kerosene to
the heating oil.
• Make sure heater is always under surveillance
and keep children and animals away from it;
• Before starting the heater always check free rota-
tion of ventilator fan.
• Indirect fired units only can be connected to air
ducts to distribute warm air, with respect to the
max.staticpressuredeclared(see“TECHNICAL
SPECIFICATION”sheet).
• Unplug heater when not in use.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
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OPERATION
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
1. RESET BUTTON WITH CONTROL LAMP
2. CONTROL LAMP
3. MAIN SWITCH
4. ROOM THERMOSTAT PLUG
5. POWER CORD
Clearances
The following minimum safety clearances from materials or
objectsinthesurroundingsoftheheatermustbeensured:
• Floors and ceilings must be made of fireproof materials in
the room where the heater is operated.
• The air inlet and outlet must never be blocked for any
reason.
• Install the heater on a flat, level floor in a steady position.
WARNING
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCU-
MULATED IN THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED
THREE-PRONG RECEPTACLE.
The heater can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to
the heater. Connection to the heater is made by removing the
socketcover(4)andinsertingthethermostatplug.
To start the machine you must:
• If connected to the thermostat, turn the switch to (ON + )
• If not connected to the thermostat, turn the switch to
(ON).
When unit is started for the first time or is started after the oil
tank has been totally emptied, the flow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the start-
ingprocedureonceortwicebydepressingtheresetbutton(1).
Should the heater not start, check that oil tank
isfullanddepressresetbutton(1).
Should the heater still not work, please refer to chapter
“OBSERVEDFAULTS,CAUSESANDREMEDIES”.
Stopping the Heater
Setmainswitch(3)on“0”positionorturnthermostatorother
control device on lowest setting.
The flame goes out and the fan continues to work for approx.
90sec.coolingthecombustionchamber.
Safety Devices
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same
timethepilotlampinthecontrolboxresetbutton(1)willlight
up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button(1)oncontrolboxbeforebeingabletorestartthe
heater.
Transport
Warning
• Before making any attempt to restart heater find and elimi-
nate reason of overheating.
Before heater is moved it must be stopped and unplugged.
Before moving the heater wait till it has totally cooled off and
make sure oil tank cap is securely fixed.
l k
l k
M
Gap of Electrodes
X
Z
Y
Models X Y Z
HS1000ID .79in .118in .256in
HS2000ID .158in .098in .158in
HS3000ID .158in .098in .158in
HS4000ID .158in .098in .158in
Sides 2.5ft. Air Inlet 2.5ft.
Top 6ft. Air outlet 12ft

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
5
Description
A) Minimal39”
B) Minimal39”
C) The shortest
D) The same or bigger than the smokes outlet diameter
of heater
E) Minimal1m
1) Anti-winddeviceprovidedwiththeheater
2) Horizontalcrossingwithminimalupsideanglepitchof
5°
3) Chimney8”x8”ofminimalinsidemeasure
4) Chimneyanti-explosionflapdoor
5) External seating wall
6) ChimneyendingHshape
N.B. Above recommendation indicative only. Have your installa-
tion checked by local authority.
The hot air heaters with wheels must be wheeled. The sus-
pended version which has no wheels must be transported with
adequate machinery.
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble
free life to your heater.
WARNING
• Never service heater while it is plugged in, operating or
hot. Severe burns or electrical shock can occur.
Every50hoursofoperation:disassemblealterandwashwith
clean oil, remove upper body parts and clean inside and venti-
lator with compressed air, check correct attachment of H.T. con-
nectors to the electrodes and check H.T. cables, remove burner
assembly, clean and check electrode settings, adjust according
toscheme“GAPOFELECTRODES”.
Flue Connections Diagram
VENTILATION
A
6
2
D
C
1
B
5
E

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
6
Trouble CAUSE SOLUTION
Motor does not start, no ignition No electrical current Checkmains(shouldbe120v-1~60Hz)
Check proper positioning and functioning of
switch
Check fuse
Wrong setting of room thermostat or
other control
Check correct setting of heater control. If
thermostat, make sure selected temperature is
higher than room temperature
Thermostat or other control defective Replace control device
Electrical motor defective Replace electrical motor
Electrical motor bearings defective Replace electrical motor bearings
Burned out condenser Replace condenser
Motor starts, no ignition or cuts
out
Electric igniter defective Check connection of H.V. leads to electrodes
and transformer
Checkelectrodessetting(seescheme“GAPOF
ELECTRODES”)
Check electrodes for cleanliness
Replace H.V. transformer
Flame control box defective Replace control box
Photocell defective Clean or replace photocell
Not enough or no fuel at all at burner Check state of motor-pump plastic coupling
Check fuel line system including fuel filter for
possible leaks
Clean or replace oil nozzle
Solenoid defective Check electrical connection
Check thermostat LI
Clean or replace solenoid
Motor starts, heater emits smoke Not enough combustion air Make sure air inlet and outlet are free
Check setting of combustion air gap
Clean burner disc
Too much combustion air Check setting of combustion air gap
Fuel contaminated or contains water Drain fuel in tank with clean fuel
Clean oil filter
Air leaks in fuel circuit Check the seals on the ducts and the diesel flter
Not enough fuel at burner Check pump pressure
Clean or replace fuel nozzle
Too much fuel at burner Check pump pressure
Replace nozzle
Heater does not stop Solenoid Replace solenoid coil or complete solenoid
.
TROUBLESHOOTING
If heater still not working properly, please revert to nearest authorized dealer.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
7
WIRING DIAGRAM
1000ID SERIES MODELS
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
FO PHOTOCELL PA AIR PRESSURE CONTROL
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR FA FAN THERMOSTAT
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
8
WIRING DIAGRAM
2000ID AND 3000ID SERIES MODELS
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT
FO PHOTOCELL PA AIR PRESSURE CONTROL
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR PA AIR PRESSURE SWITCH
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
9
WIRING DIAGRAM
4000ID SERIES MODEL
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT
FO PHOTOCELL CN CONNECTOR
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR LI2 OVERHEAT SAFETY
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
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29
30
31
04
41
B
09
08
A
38
92
25
24
19
06
01
02
03
40
27
28
20
22
21
18
23
35
37
34
33
26
82
05
86
10
11
13
12
17 15 18
15
14
83
84
79 78
85
89
87 88
43
51
56
61
57
58 59
07
90
93
94
95
69
91
66
67
64
63
62
68
65
97
77
75
73 75
74
68
76
96
99
98 99
82
100
101
15
17
15
A
Optional
35
B
16
32
102
102
60
104105
HS1000ID

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
11
POS P/N ALT # DESCRIPTION
01 50196 G06075-9010 Outlet cone
02 50148 G06077 Chimney fitting
03 50197 G06079 Insulating panel
04 50499 G06301 Combustion chamber
05 G06083-9010 Upper body
06 G06216-9010 Lower body
07 E10677-110 Motor
08 50472 E 112 3 3 Capacitor
09 50 421 G06217 Motor support bracket
10 5 0115 G06070-9010 Air conveyor
11 5 0114 T10207 Fan Blade
12 M 20 412 Lock plate
13 5 0112 P30165 Inlet grill
14 5 0 051 I40330 Flex diesel pipe
15 50729 I2010 4 Iron fitting
16 50 410 02 AC 513 Diesel pre-heaters filter kit
17 50054 G06104-9005 Filter support bracket
18 50055 I40329 Flex diesel pipe
19 5 0 411 C30372 Cable protection
20 50168 P20174-9005 Handle
21 40477 C30355 Pipe cap
22 50169 P20175-9005 Support
23 50060 I40331 Flex diesel pipe
24 5 0111 I30695 Suction pipe
25 50063 I30737 Brass fitting
26 50064 G06068-9005 Power cord support
27 5 0110 G06099-9005 Fuel tank
28 50070 C30367 Tank cap
29 G06464-9005 Wheel axle
30 50068 G06106-9005 Wheels axle support bracket
31 C10510 Wheel
32 M20507 Cotter pin
33 40532 I25020 Drain cap
34 40479 C30375 O-ring
35 50 416 G00249 El. control box
37 50077 P 5 0127 Control box cover
38 40485 G06405-9010 Base
40 40490 G06361 Blast tube
41 50 414 E50109 Safety thermostat
43 50246 G06153 El. control box panel
51 5 0 311 E40125 Flame control box
56 50420 G06184 Support plate
57 5 0 013 E10102-P Switch
58 5 0 012 E20640 Thermostat plug
59 5 0 011 E20665 Thermostat plug cover
60 50009 E30443-1 Power cord
61 50008 E 11 0 3 0 Lamp
POS P/N REF # DESCRIPTION
62 50432 T 20361 Nozzle
63 50430 I33007 Nozzle support
64 50425 G06228 Burner support disc
65 50131 I31034 Brass lock nut
66 50104 E10248 Ignition electrode
67 50322 G02078 H.T. Cable connect.
68 50133 I40192 Micro-pipe
69 50323 E50328 Photocell
73 50010 T20429-1 Diesel pump
74 5014 0 T 2 0118 Solenoid coil
75 50141 T 2 0117 Solenoid valve body
76 50132 I 2 0115 Iron fitting
77 50237 E10698 Motor-pump coupling
78 50082 E20953 Cable fastener
79 50083 E20954 Cable fastener nut
82 40501 I40335 Silicone pipe
83 50057 C30319 Hole cap
84 5014 4 T 20241 Filter seal kit
85 50145 T20242 Filter cartridge
86 50024 T20201 Diesel filter
87 50025 T20234 Filter seal kit
88 50030 T20206 Filter cartridge
89 50251 T 20212 Filter container
90 50325 E 20 418 Stop button protection
91 50336 E50327 Photoresistor support
92 50423 G06221 Thermostat support bracket
93 40492 G06406-9010 Pressure switch support
bracket
94 50 415 E50440 Pressure switch
95 50429 I31131 Brass hose connection
96 50433 T20442 Solenoid valve cable
97 50126 G01077 Diffuser ring
98 50081 I20325-2 Fitting
99 50079 I 3113 0 Brass hose connection
100 5 0 413 E20671 Terminal board
101 50 419 G06183 Air adjustment shutter
102 40533 M 2 0111 Washer
104 E20965 Cable fastener nut
105 E20964 Cable fastener
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT
STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free866-447-2194•www.heatstarbyenerco.
com
Ourofficehoursare8:00AM–5:00PM,EST,Monday
through Friday.
Please include the model number, date of purchase, and
description of problem in all communication.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
12
28
30
04
A
05
09
B
47
44
20
10
07
01 02
03
45
12
23
11
66
22
37
46
36
43
06
21
25
26
24
22
27
29
31
39
35
40
42
48
72
70
71
73
64
68
67
65 69
08
80 16 14 20
14
13
81
82
92
93
94
95
32
54
59
60 61
63
49
50
51
53
55
57
58
56
90
79
14
74 76
75
71
78
96
98
97
94
98
101
B
80
37 A
102
102
105
104
HS2000ID

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
13
POS P/N ALT# DESCRIPTION
01 50146 G06113-9010 Outlet cone
02 50148 G06077 Chimney fitting
03 50436 G 0 6174 Insulating panel
04 50437 G 0 6176 Combustion chamber
05 G06119-9010 Upper body
06 G06121-9010 Inspection panel
07 50438 G06178-9010 Lower body
08 50160 E10678-110 Motor
09 50161 E 112 3 0 Capacitor
08 E10771 Motor
09 E10771-1 Capacitor
10 50163 G06125-9010 Air conveyor
11 50165 T10260 Fan
12 50167 P30169 Inlet grill
13 5 0 051 I40330 Flex diesel pipe
14 50729 I2010 4 Iron fitting
16 50054 G06104-9005 Filter support bracket
20 50055 I40329 Flex diesel pipe
21 50168 P20174-9005 Handle
22 40477 C30355 Pipe cap
23 50169 P20175-9005 Support
24 50060 I40331 Flex diesel pipe
25 50061 I30696 Suction pipe
26 50063 I30737 Brass fitting
27 50064 G06068-9005 Power cord support
28 50435 G06110-9005 Fuel tank
29 50070 C30367 Tank cap
30 G06464-9005 Wheel axle
31 50068 G06106-9005 Wheels axle support bracket
32 C10510 Wheel
34 M20507 Cotter pin
35 50428 I25020 Drain cap
36 40476 C30375 O-ring
37 50434 G00248 El. control box
39 50077 P 5 0127 Control box cover
40 G06407-9010 Base
42 5 0 411 C30372 Cable protection
43 50085 E50102 Safety thermostat
44 50173 M20107 Washer
45 50 418 G06181 Blast tube
46 50 413 E20671 Terminal board
47 50 419 G06183 Air adjustment shutter
48 G01061-1 Air flap
50043 G01061-2 Air flap
49 50246 G06153 El. Control box panel
50 50093 E20508 Fuse holder
51 50092 E 10313 Fuse
53 E20319 Ground terminal board
POS P/N ALT# DESCRIPTION
54 50097 E 1112 5 Relay
55 50731 E20305 Terminal board
56 50319 E10930 H.T. Transformer
57 50320 E40124 Flame control box
58 G06073 Support plate
59 5 0 013 E10102-P Switch
60 5 0 012 E20640 Thermostat plug
61 5 0 011 E20665 Thermostat plug cover
62 50009 E30443-1 Power cord
63 50008 E 110 3 0 Lamp
64 50 4 41 T20355 Nozzle
65 50126 G01077 Diffuser ring
66 50048 E 10215 Ignition electrode
67 50131 I31034 Brass lock nut
68 50440 I33005 Nozzle support
69 50425 G06228 Burner support disc
70 50322 G02078 H.T. Cable connect.
71 50133 I40192 Micropipe
72 50323 E50328 Photocell
73 50336 E50327 Photoresistor support
74 50442 T20410-1 Diesel pump
75 50140 T 2 0118 Solenoid coil
76 50141 T 2 0117 Solenoid valve body
78 50132 I 2 0115 Iron fitting
79 50195 E 10 513 Motor-pump coupling
79 50237 E10698 Motor-pump coupling
80 50053 T20239 Diesel pre-heated filter
81 5014 4 T20241 Filter seal kit
82 50145 T20242 Filter cartridge
90 50325 E20 418 Stop button protection
92 G06406-9010 Pressure switch support bracket
93 40492 E50440 Pressure switch
94 40501 I40335 Silicone pipe
95 50429 I31131 Brass hose connection
96 50433 T20442 Solenoid valve cable
97 50081 I20325-1 Fitting
98 50079 I 3113 0 Brass hose connection
101 50453 C30323 Cable protection
102 40533 M 2 0 111 Washer
104 E20965 Cable fastener nut
105 E20964 Cable fastener
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT
STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free866-447-2194•www.heatstarbyenerco.
com
Ourofficehoursare8:00AM–5:00PM,EST,Monday
through Friday.
Please include the model number, date of purchase, and
description of problem in all communication.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
14
28
30
04
A
05
09
B
47
44
20
10
07
01 02
03
45
12
23
11
66
22
37
46
36
43
06
21
25
26
24
22
27
29
31
39
35
40
42
48
72
70
71
73
64
68
67
65 69
08
80 19 14 20
14
13
81
82
92
93
94
95
32
54
59
60 61
63
49
50
51
53
55
57
58
56
90
79
14
74 76
75
71
78
96
98
97
94
98
101
B
80
37 A
102
102
105
104
HS3000ID

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
15
POS P/N ALT# DESCRIPTION
01 50147 G06114-9010 Outlet cone
02 50148 G06077 Chimney fitting
03 40482 G06175 Insulating panel
04 40483 G06177-09 Combustion chamber
05 40499 G06413-9010 Upper body
06 50157 G06122-9010 Inspection panel
07 40484 G06179-9010 Lower body
08 50454 E10704-110 Motor
09 E 1124 9 Capacitor
08 E10772 Motor
09 E10772-1 Capacitor
10 50164 G06126-9010 Air conveyor
11 50166 T10261 Fan
12 50050 P 3 0129 Inlet grill
13 5 0 051 I40330 Flex diesel pipe
14 50729 I2010 4 Iron fitting
19 50054 G06104-9005 Filter support bracket
20 50055 I40329 Flex diesel pipe
21 50 451 P20176-9005 Handle
22 40477 C30355 Pipe cap
23 50058 P20177-9005 Support
24 50060 I40331 Flex diesel pipe
25 50061 I30696 Suction pipe
26 50063 I30737 Brass fitting
27 50064 G06068-9005 Power cord support
28 50065 G06128-9005 Fuel tank
29 50070 C30367 Tank cap
30 G06465-9005 Wheel axle
31 50068 G06106-9005 Wheels axle support bracket
32 C10510 Wheel
34 M20507 Cotter pin
35 50428 I25020 Drain cap
36 40479 C30375 O-ring
37 50434 G00248 El. control box
39 50077 P 5 0127 Control box cover
40 40500 G06414-9010 Base
42 5 0 411 C30372 Cable protection
43 50085 E50102 Safety thermostat
44 50173 M20107 Washer
45 50450 G06266 Blast tube
46 50 413 E20671 Terminal board
47 50 419 G06183 Air adjustment shutter
48 40 491 G06394 Air conveyor
49 50246 G06153 El. control box panel
50 50093 E20508 Fuse holder
51 50092 E 10313 Fuse
53 E20319 Ground terminal board
54 50097 E 1112 5 Relay
55 50735 E20305 Terminal board
56 50556 E10930 H.T. Transformer
57 50320 E40124 Flame control box
58 G06073 Support plate
59 5 0 013 E10102-P Switch
60 5 0 012 E20640 Thermostat plug
61 5 0 011 E20665 Thermostat plug cover
62 50009 E30443-1 Power cord
63 50008 E 110 3 0 Lamp
64 40503 T20356 Nozzle
65 50126 G01077 Diffuser ring
66 50048 E 10215 Ignition electrode
67 50131 I31034 Brass lock nut
68 50440 I33005 Nozzle support
69 50425 G06228 Burner support disc
70 50322 G02078 H.T. Cable connect.
71 50133 I40192 Micropipe
72 50323 E50328 Photocell
73 50336 E50327 Photoresistor support
74 T20411-1 Diesel pump
75 50140 T 2 0118 Solenoid coil
76 50141 T 2 0117 Solenoid valve body
78 50132 I 2 0115 Iron fitting
79 50143 E 10514 Motor-pump coupling
79 50237 E10698 Motor-pump coupling
80 50053 T20239 Diesel pre-heated filter
81 5014 4 T20241 Filter seal kit
82 50145 T20242 Filter cartridge
90 50712 E 20 418 Stop button protection
92 40492 G06406-9010 Pressure switch support bracket
93 50 415 E50440 Pressure switch
94 40501 I40335 Silicone pipe
95 50429 I31131 Brass hose connection
96 50433 T20442 Solenoid valve cable
97 50081 I20325-1 Fitting
98 50079 I 3113 0 Brass hose connection
101 50453 C30323 Cable protection
102 40533 M 2 0 111 Washer
104 E20965 Cable fastener nut
105 E20964 Cable fastener
105 E20964 Cable fastener
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT
STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free866-447-2194•www.heatstarbyenerco.
com
Ourofficehoursare8:00AM–5:00PM,EST,Monday
through Friday.
Please include the model number, date of purchase, and
description of problem in all communication.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
16
50
48
01
02
04
44
05
10
08
09
11
12
A
43
51
B
49
06
20
25
26
27
28
45
43
03 47
40
41
42
39
33
32
88
91
90 89
87
85
86
92
93
94
95
80 77
84
83
82
81
68 69
70
71 100
79
77
72
76
75
74
46
30
73
07
31
99
102
103
104 105
106
109
110
106
105
10 19
14
13
107
108
111
24
14
20
14
14
133
132
14
135
134
A
40
B
15
62
63 64
67
53
54
55
57
58
60
61
59
65
101
58
66
136137
HS4000ID

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
17
REF# P/N ALT# DESCRIPTION
01 50476 G06185-9010 Outlet cone
02 50527 G06186 Combustion chamber
03 50477 G06187 Insulating panel
04 50478 G06188-9010 Upper body
05 50479 G06189-9010 Inspection panel
06 40531 G06429-9010 Base
07 50338 E10695-110 Motor
08 50473 E 112 4 2 Capacitor disjunctor
52 50162 E 112 2 9 Capacitor
07 E10772 Motor
08 E10772-1 Capacitor
09 50480 G06191 Motor support bracket
10 50339 T10267 Fan
11 50481 G06192-9010 Air conveyor
12 5 0517 P 30151 Inlet grill
13 5 0 051 I40330 Flex diesel pipe
14 50729 I2010 4 Iron fitting
15 50053 T20239 Diesel pre-heated filter
19 50054 G06104-9005 Filter support bracket
20 50055 I40329 Flex diesel pipe
24 50060 I40331 Flex diesel pipe
25 50466 I30698 Suction pipe
26 50063 I30737 Brass fitting
27 50482 G06193 Panel
28 4 0 511 E20639 Thermostat plug
30 50070 C30367 Tank cap
31 40529 G06427-9005 Fuel tank
32 40532 I25020 Drain cap
33 40479 C30375 O-ring
37 40533 M 2 0111 Washer
38 40534 M20505 Latched pin
39 50064 G06068-9005 Power cord support
40 50730 G00332 El. control box
41 50077 P 5 0127 Control box cover
42 40530 G06428-9010 Base
43 50524 E50767 Safety thermostat
44 50483 G06196 Thermostat support bracket
45 5 0515 M 20 413 Hose bracket
46 50085 E50102 Safety thermostat
47 50173 M20107 Washer
48 50104 E5010 4 Fan Thermostat
49 50529 G06197 Blast tube
50 50 413 E20671 Terminal board
51 50510 I40804 Duct
53 50526 G06154 El. control box panel
54 50093 E20508 Fuse holder
55 40508 E10324 Fuse
57 E20319 Ground terminal board
REF# P/N ALT# DESCRIPTION
58 50731 E20305 Terminal board
59 50732 E10939 H.T. Transformer
60 50341 E40121 Flame control box
61 G06073 Support plate
62 5 0 013 E10102-P Switch
63 5 0 012 E20640 Thermostat plug
64 50 474 E20675 Plug with jumper
65 50342 E10112-P Switch
66 50009 E30443-1 Power cord
67 50204 E 11 0 3 0 Lamp
68 50321 T20357 Nozzle
69 50539 G06225 Diffuser ring
70 50544 I33006 Nozzle support
71 50540 G06226 Burner support disc
72 50531 I31034 Brass lock nut
73 50530 G06199 Electrodes support stirrup
74 50048 E 10215 Ignition electrode
75 50522 C30368 Cable protection
76 4 0513 G02080 H.T. Cable connect.
77 50133 I40192 Micropipe
79 4 0512 E50329 Photocell
80 50343 T20441-1 Diesel pump
81 50344 T 20131 Solenoid coil
82 5 0512 T 20130 Solenoid valve body pair
83 50132 I 2 0115 Iron fitting
84 50318 E 10513 Motor-pump coupling
84 50237 E10698 Motor-pump coupling
85 50472 E 112 33 Capacitor
86 5 0118 E10677-110 Motor
85 50239 E10770-1 Capacitor
86 E10770 Motor
87 50484 G06200-9010 Motor flange
88 50238 C10328 Elbow connection
89 5 0 411 C30372 Cable protection
90 50485 G06201-9010 Motor support bracket
91 50468 C10329 Elbow connection
92 50279 T10262 Fan
93 50241 C10326 Scroll
94 50486 G06202 Air adjustment shutter
95 50487 G06203 Air adjustment lever
99 50488 G06204 Panel
100 50366 E50327 Photoresistor support
101 50712 E 20 418 Stop button protection
102 50489 G06227 Stirrup
103 40492 G06406-9010 Pressure switch support bracket
104 50337 E 50 4 41 Pressure switch
105 40501 I40335 Silicone pipe
106 50429 I31131 Brass hose connection
107 5 014 4 T20241 Filter seal kit

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
18
37
113
38
116
117
119
114
115 124
118
123 131
130
127
128
129
125
122
120
126
121
4000ID
REF# P/N ALT# DESCRIPTION
108 50145 T20242 Filter cartridge
109 50433 T20442 Solenoid valve cable
110 40509 E20406-1 Hole cap
111 4 0510 E20627 Plug
112 02AC510 Cap with level control
113 40520 G06418-9005 Frame
114 G06315-9005 Chassis support bracket
115 G06316-9005 Bumper
116 40506 C10558 Wheel
117 4 0521 G06419-9005 Wheel axle
118 40522 G06420-9005 Wheels axle support bracket
119 50539 G06209 Fork guides
120 4 0514 G06208 Reinforcement plate
121 G06461-9005 Support
122 40522 G06422 Support plate
123 4 0 518 G06326-9005 Lifting bracket
124 4 0517 G06317-9005 Frame
125 40526 G06424-9005 Panel
126 40527 G06425-9005 Panel
127 40525 G06423-9005 Handle
128 40535 M30001 Spring
129 40528 G06426 Lock plate
REF# P/N ALT# DESCRIPTION
130 40507 C10710 Hand-wheel
131 50346 C10203 Handle
132 50733 I20613 Fitting
133 50734 I 3 0115 Fitting
134 M10246 Screw
135 50236 M 2012 3 Aluminum washer
136 E20965 Cable fastener nut
137 E20964 Cable fastener
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT
STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free866-447-2194•www.heatstarbyenerco.
com
Ourofficehoursare8:00AM–5:00PM,EST,Monday
through Friday.
Please include the model number, date of purchase, and
description of problem in all communication.

Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
19
PAGE LEFT BLANK INTENTIONALLY

HEAT STAR, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194
Model #
1000ID, 2000ID
3000ID, 4000ID
ANSI Z83.7b/CSA 2.14b-2009
WARNING:
USEONLYMANUFACTURER’SREPLACEMENTPARTS.USEOFANYOTHERPARTSCOULD
CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE DIRECT FROM THE
FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE AGENCY.
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT STAR local dealer or direct from
the factory
FOR INFORMATION REGARDING SERVICE
PleasecallToll-Free866-447-2194•www.heatstarbyenerco.com
Ourofficehoursare8:00AM–5:00PM,EST,MondaythroughFriday.
Please include the model number, date of purchase, and description of problem in all com-
munication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or workmanship, under
normal and proper use in accordance with instructions of The Company, for a period of one year
from the date of delivery to the buyer. The Company, at its option, will repair or replace products
returned by the buyer to the factory, transportation prepaid within said one year period and found by
the Company to have imperfections in material or workmanship.
Ifapartisdamagedormissing,callourTechnicalSupportDepartmentat866-447-2194.
AddressanyWarrantyClaimstotheServiceDepartment,HEATSTARGroup,Inc.,4560W.160th
St.,Cleveland,Ohio44135.Includeyourname,addressandtelephonenumberandincludedetails
concerning the claim. Also, supply us with the purchase date and the name and address of the dealer
from whom you purchased our product.
The foregoing is the full extent of the responsibility of the Company. There are no other warranties,
express or implied. Specifically there is no warranty of fitness for a particular purpose and there
is no warranty of merchantability. In no event shall the Company be liable for delay caused by
imperfections, for consequential damages, or for any charges of the expense of any nature incurred
without its written consent. The cost of repair or replacement shall be the exclusive remedy for any
breach of warranty. There is no warranty against infringement of the like and no implied warranty
arising from course of dealing or usage of trade. This warranty will not apply to any product which
has been repaired or altered outside of the factory in any respect which in our judgment affects its
condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights, and
you may have other rights which vary from state to state.
HEAT STAR Group, Inc. reserves the right to make changes at any time, without notice or
obligation, in colors, specifications, accessories, materials and models.
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for fu-
ture reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate
the heater.
PRODUCTREGISTRATION:Thankyouforyourpurchase.
Pleaselogintohttp://www.egiregistration.comtoregisteryourproduct.