HELIX Compressor 9600 Quick start guide

HELIX TECHNOLOGY CORPORATION
http://www.helixtechnology.com
ELIX
H
©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 Printed in USA
9600 Compressor Schematics
(Low Voltage - Three Phase Cryopump Power)

ELIX
H
©2004 Helix Technology Corporation Printed in USA
The information in this document is believed to be accurate and reliable. However,
Helix Technology Corporation, cannot accept any financial or other responsibilities that may
result from the use of this information. No warranties are granted or extended by this
document.
Helix Technology Corporation reserves the right to change any or all
information contained herein without prior written notice. Revisions may be issued at the
time of such changes and/or deletions.
Any duplication of this manual or any of its parts without expressed written permission from
Helix Technology Corporation is strictly prohibited.
Any correspondence regarding this document should be forwarded to:
Helix Technology Corporation
Mansfield Corporate Center
Nine Hampshire Street
Mansfield, Massachusetts 02048-9171 U.S.A.
Telephone: [phone]
FAX: [phone]
The following Helix Technology Corporation trademarks and service marks may appear in
this document:
All other trademarks or registered trademarks are the property of their respective holders.
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Cryogenerator®Cryo-Torr®CTI-Cryogenics®FastRegen™
GOLDLink®Granville-Phillips™ GUTS®Helix Technology.. Your
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Helix®Micro-Ion®Mini-Ion™ On-Board®
RetroEase®RetroFast®Stabil-1®Stabil-Ion®
ThinLine™ TurboPlus®Vacuum AssuranceSM

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 v
ELIX
H
Table of Contents
Tables
Figures
Compressor Safety
Schematics
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Appendix A - Customer Support Information
Customer Support Center Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Guaranteed Up-Time Support (GUTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
E-mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 vii
Tables
Table 1-1: Legend: Basic Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Table 1-2: Legend: On-Board/Cryo Electrical Module P/N 8135127G001. . . . . . . 1-2
Table 1-3: Legend: On-Board Output Module P/N 8135148G001 . . . . . . . . . . . . . 1-3
Table 1-4: Legend: Cryo-Torr Interface P/N 8135904P001. . . . . . . . . . . . . . . . . . . 1-3
Table 1-5: Legend: On-Board Splitter Box P/N 8135203 . . . . . . . . . . . . . . . . . . . . 1-4

ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 ix
.
Figures
Figure 1-1: 9600 Compressor, Low Voltage Schematic. . . . . . . . . . . . . . . . . . . . . . 1-5
Figure 1-2: Autoset, Voltage Control Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-3: Interface Cryo-Torr Box Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-4: On-Board Splitter Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

ELIX
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©2004 Helix Technology Corporation S-1
Compressor Safety
CAUTION
Severe shock hazard. High voltage is present and electrical work should be per-
formed by qualified personnel. All electrical work shall be performed in accor-
dance with the National Electrical Code, ANSI/NFPA 70-1987, as well as all local
codes.
Follow all local high voltage safety precautions to reduce the possibility of
electrical shock. Make sure all electrical power is OFF before proceeding with
this procedure.
Disconnecting means: the switch at the power entry module is set to the OFF
position or the power cord shall be disconnected from the power entry module
thereby disconnecting the Compressor from electrical power.
CAUTION
The Compressor may start automatically when the remote start feature is used.
Lockout and tagout the Compressor to prevent a remote start from occurring
before attempting to service the Compressor.
CAUTION
This is a general caution that describes various safety hazards or unsafe practices
that could result in equipment damage.

ELIX
H
S-2 ©2004 Helix Technology Corporation
WARNING
This is a general warning that describes various safety hazards or unsafe
practices that could result in personal injury or death.
CAUTION
Burn hazard. Allow the Compressor pump to cool before servicing the
Compressor.

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power) ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 1-1
Schematics
Introduction
The schematics in this manual support the 9600 (Low Voltage - Three
Phase Cryopump Power) Compressor CTI-CRYOGENICS P/N
8135900G001.
Table 1-1: Legend: Basic Control Assembly
Identifier Description
1M Compressor Motor
J15 Module Power Receptacle
J1/P1 Autoset Power Connector
J2/P2 Unload Solenoid Connector
J3/P3 Oil Solenoid Connector
J4/P4
J5/P5
J6/P6 Compressor Contactor Coil
J7/P7 Output Connector
CB1 Main Circuit Breaker (25A)
CB2 Control Cirucits Circuit Breaker (7A)
ETM1 Elapsed Time Meter
M1 Contactor 7.5 HP IEC
M1OL Relay, Overload (16-24A)
PM1 Phase Monitor OMRON RDR-TFY-M
PWB1 PWB Autoset
T4 Transformer Assembly Control
LT1 Lamp, 24-28V LED Green
J8/P8 ETM1 Connector
J9/P9 LT1 Connector
J10/P10 T3 Input Connector

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power) ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 1-2
J11 Open
J12 Module Signal Connector
J13/P13 Phase Monitor
J14 Open
J15 Cryo Power Output
K2 Over Temperature Lockout Relay
Table 1-2: Legend: On-Board/Cryo Electrical Module P/N 8135127G001
Identifier Description
JT1/PT3 T2 Cold Head Supply, 3 phase
JT2/PT4 T1 Cold Head Supply, 3 phase
JT3 Open
JT4 Open
JT5/PT5 T2 Cold Head Transformer Output
JT6/PT6 T1 Cold Head Transformer Output
JT7/PT7 T3 Supply
JT8/PT8 T3 Low Voltage Output (23/26 VCT)
J18 Power Output
J19 Signal Output
P12 Signal Connector
P15 Power Connector
K1 Cold Head Voltage Relay
K2 Signal Voltage Relay
K3 Cryo Power Relay
Table 1-1: Legend: Basic Control Assembly (Continued)
Identifier Description

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power) ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 1-3
Table 1-3: Legend: On-Board Output Module P/N 8135148G001
Identifier Description
J30 On-Board Output Receptacle
J31 Remote Control Receptacle
P18 Power Connector
P19 Signal Connector
P31 Remote Jumper
Table 1-4: Legend: Cryo-Torr Interface P/N 8135904P001
Identifier Description
J27 Coldhead 1 Output Receptacle
J28 Coldhead 2 Output Receptacle
J29 Coldhead 3 Output Receptacle
P30 Input Power Connector
P31 Compressor Controller Connector
P/J32 Cryo Remote Controller
J/P18 PWB Power Input
J/P19 PWB Control Input
J/P20 PWB Remote Input
J/P21 PWB Cryo 1 Input
J/P22 PWB Cryo 2 Input
J/P23 PWB Cryo 3 Input
K1 Cryo 1 Control Relay
K2 Cryo 2 Control Relay
K3 Cryo 3 Control Relay
K4 Compressor Control Relay

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power) ELIX
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©2004 Helix Technology Corporation Pub. No. 8040426, Rev. 101, 2/10/04 ECO No. 16163 1-4
Table 1-5: Legend: On-Board Splitter Box P/N 8135203
Identifier Description
J/P18 On-Board HV Input
J/P19 On-Board Control Input
J/P20 Compressor Remote Connector
J/P21 On-Board 1 HV Connector
J/P22 On-Board 2 HV Connector
J/P23 On-Board 3 HV Connector
J/P24 On-Board 1 HV Control Connector
J/P25 On-Board 2 HV Control Connector
J/P26 On-Board 3 HV Control Connector
J27 On-Board 1 Output
J28 On-Board 2 Output
J29 On-Board 3 Output
P30 On-Board Power Output
P31 Compressor Remote
P32 Customer Remote

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
BLK
GRN/YEL #12
W/RED 3ph 3ph
14 1234 1234
1234 1234
12345
234 234
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
GRN/YEL
JP1 BLU
WHT/BLU B
231
231
24AC
HI
RED
WHT
VIO
WHT
BLK
25A
YEL
RED
W/RED BLU
BLK ORN RED
J12
1
3
5
2
4
6WHT
GRN/YEL
WHT/RED
WHT/BLU
WHT/ORN
WHT/BRN
YEL
RED
BLK
GRN/YEL
BLU
1
YEL ORN RED BLU
1
YEL ORN RED
1
2
3
4
5
6
7
8
J18
1
2
3
4
5
6
1
2
3
4
5
6
7
8
1
2
3
4
5
6
A
B
C
D
E
F
G
H
J
K
A
B
A
REVISIONS
REV DATE APPROVEDDESCRIPTION
DWG NO
SHEET OF
CAGE CODE
31949
SIZE
ENG APPVL
DATEBY
DRAWN
CHECKED
ENG APPVL
QA APPVL
PROD
PRE-PROD REV
B
11
1
1
2
23
34
4
A
B
D
C
CTI-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
ENG APPVP
D
C
B
A
AUTOSET
COMPRESSOR
RED #12
YEL #12
BLK #12
RED #12
YEL #12
BLK #12
POWER AUTOSET BD
BASIC CONTROL ASSY LO VOLT
1234
1234
1234
12 34
1234
12
34
J1
P1 J13
P13
J10
P10
J15
J11
UNLOAD
SOL1
SOL2
OIL
.02A
P15
1
5
3
2
1
2
3
5
11
22
11
22
11
22
11
22
J5
J4
J3
J2
P5
P4
P3
P2
1
2
3
4SMOD
TS1
TS2
T4
14
JT7
PT7
21 3 45
JT8
1234 1234
M1OL
8135167G001
GRA GRA BLK BLK
P12
1
2
3
4
5
6
ON-BOARD
OUTPUT MODULE J30
WHT/GRA WHT/BLK WHT/GRA WHT/BLK
JP1
J7
P7
J31 P31
11
2 2 P14J14
A
C
N.O.
SCHEMATIC, 9600
COMPRESSOR, LOW VOLTAGE
KM
VG
GW
DP
He
Water
Comp
TS3
ON-BD/CRYO ELEC MOD
8135164P001 100
100 REVISED PER ECO 16163 HH HH
RST
1/04
REMOTE
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOW-
LEDGE CTI-CRYOGENICS OWNER-
SHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
PROPRIETARY NOTICE
SELLER'S GOODS SHALL
NOT BE MANUFACTURED
WITH OR CONTAIN CLASS
I ODS'S AS DEFINED
UNDER SECTION 602 OF
THE FEDERAL CLEAN AIR
ACT (42 USC SECTION
ENVIRONMENTAL
STATEMENT
7671A) OR ANY NEW
APPLICABLE
REGULATIONS.
8135132G002
P19J19
PM1
X Y Z GND
MODULE
JT5
JT2
JT3
JT4
PT8
JT1
RED BLK
WHT ORN YEL
8135143G001
8135127G001
WHT/ORN WHT/YEL
8135148G001
PT5
PT6
JT6
P4 V
W
U
M1
T1
T2
T3
80
82
84
86
88
90
94
96
98
92
100
102
104
110
112
114
118
106
108
126
128
130
122
120
PHASE OR O/L;
TRIPS BREAKER
OPENS CONTACTOR
POWER DOWN TO RESET
OPENS CONTACTOR
TS;
REMOTE OR SMOD;
20
22
50
5
26
32
36
40
56
60
13
1
9
11
16
28
52
46
48
42
54
58
62
65
69
73
ETM
BRN
WHT
P18
ORCAD V7.11
CAD FILENAME: 8135164P001.DSN
200-230VAC, 16A
CB1
P3
CB1
P3 P2P2 P1P1
M1OL
97 98
M1OL
97 98
CB2
R
U
CB2
R
U
S
V
S
V
LT1LT1
T
W
T
W
1
2
1
2
K2AK2A
3
4
3
4
K2AK2A
M1
5
6
M1
5
6
M1M1
T3
225
02326
T3
225
02326
M1
1314
M1
1314
K2K2
K2BK2B
J6
1
2
J6
1
2
P6
1
2
P6
1
2
J9
1
2
J9
1
2
T2
1234
ABCN
T2
1234
ABCN
J8
1
2
J8
1
2
T1
1234
ABCN
T1
1234
ABCN
P8
1
2
P8
1
2
P9
1
2
P9
1
2
K1K1
K3K3
K2K2
Figure 1-1: 9600 Compressor, Low Voltage Schematic
SCHEMATIC, 9600 COMPRESSOR
LOW VOLTAGE

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
APPROVEDAPPROVEDDATEDATE
HH 9/19/95
REVISIONSREVISIONS
DESCRIPTIONDESCRIPTION
REVISED PER DEO 10972
REVREV
H
POWER IN
X
Y
1
2
3
P1
171-250V
50/60 Hz J13 1234 1234
PM1 T3
J10 123
T3(24V)
P7 J9
24VAC
COM
1122
LT1 ETM
J8 J6
3
2
4
12
M1
J11
JP1
SMOD
6
4
2
3
M
O
D
U
L
E
J12
5
1
1
26V
K1
AUTOSET
23V
50/60 Hz
20.8-28.9V
R10
3.32k
Z4
134
56 87
2T1
2406ABI
U1
R1
10,1W
6
D1
C5
4.7UF D2
J2
J3
1
2
1
SOL1
SOL2
J4
J5
2
1
2
1
TS1
TS2
K2
LOCKOUT
U2
LM211
8
-
+
3
2
7
1
R4
26.1K R8
110K
3
5
2
REF
R6
19.1K
C4
10UF
R2
20.0K
8
4
1
C1
.1UF
NOTES:
REFER TO 8135132P004
FOR PARTS LIST.
1)
ORCAD V4.04
CAD FILENAME: /ORCAD/
ORCAD V4.04
CAD FILENAME: /ORCAD/ 8135132/132P005.SCH
C3
150pF
C2
470UF
R5
5.62K
D7 4
65
2
2
1
J14
TS3
CTI-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
SCHEMATIC, AUTOSET,
VOLTAGE CONTROL
DATEBY DATEBY
CVG 12/94
GW 1/95
ENG APPVL
DRAWN
CHECKED
ENG APPVL
DRAWN
CHECKED
ENG APPVL
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
PROPRIETARY NOTICE
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
PROPRIETARY NOTICE
NEXT ASSYNEXT ASSY
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOW-
LEDGE CTI-CRYOGENICS OWNER-
SHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOW-
LEDGE CTI-CRYOGENICS OWNER-
SHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE. QA APPVL
PROD
PRE-PROD
QA APPVL
PROD
PRE-PROD
ENG APPVL
SIZE
A
SIZE
A
DP 1/95
DWG NOCAGE CODE
31949
DWG NOCAGE CODE
31949 8135132P005
SHEETSHEET OF
REV
11OF
REV
11
H
Figure 1-2: Autoset, Voltage Control Schematic

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
Figure 1-3: Interface Cryo-Torr Box Schematic
APPROVEDAPPROVEDDATEDATE
10/12/95
REVISIONSREVISIONS
DESCRIPTIONDESCRIPTION
REVISED PER DEO 10922 UM
REVREV
B
P30 P18
J18
8135169G001
J21 P21
VIO
YEL
GRA
COLDHEAD 1
J27
C
D
E
F
COLDHEAD 2
J28
C
D
E
F
P22
YEL
VIO
G
R
N
/
Y
E
L
GRA
3
K1
K2 3
4
1
4
J22
2
33
2
1
44
K4
K2
K3
1
2
3
4
5
6
7
8
GRN/YEL
YEL
GRA
VIO
1
2
3
4
5
6
7
8
A
B
C
D
E
F
G
H
J
K
A
B
P31
J20
1
2
3
4
5
6
BLU
WHT/BLU
1
2
3
4
5
6
BRN
P19J19
WHT/ORN
K4
K1
1
2
1
2
3
4
K3
1
2
3
4
1
2
J23
GRA
YEL
VIO
P23
COLDHEAD 3
J29
C
D
E
F
A
B
C
D
E
F
G
JUMPER/REMOTE
P32
BLK
RED
WHT/RED
WHT/ORN
BRN
451
623
2
361
54
P20
ORCAD V4.04
CAD FILENAME: /ORCAD/
ORCAD V4.04
CAD FILENAME: /ORCAD/ 8135147/147P001.SCH
WHT H
I
J
K
L
M
NJ32
CTI-CRYOGENICS
HELIX TECHNOLOGY CORPORATION
SCHEMATIC, INTERFACE
CRYO-TORR BOX
DATEBY DATEBY
ENG APPVL
DRAWN
CHECKED
ENG APPVL
DRAWN
CHECKED
ENG APPVL
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
PROPRIETARY NOTICE
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF
CTI-CRYOGENICS AND MUST NOT
BE COPIED OR DISTRIBUTED
OUTSIDE CTI-CRYOGENICS
PROPRIETARY NOTICE
NEXT ASSYNEXT ASSY
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOW-
LEDGE CTI-CRYOGENICS OWNER-
SHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW
WHO BY THE USE HEREOF ACKNOW-
LEDGE CTI-CRYOGENICS OWNER-
SHIP AND AGREE TO MAINTAIN
THIS INFORMATION AND DESIGN
IN STRICT CONFIDENCE.
QA APPVL
PROD
PRE-PROD
QA APPVL
PROD
PRE-PROD
ENG APPVL
SIZE
A
SIZE
A
DWG NOCAGE CODE
31949
DWG NOCAGE CODE
31949
SHEETSHEET
8135147P001
OF
REV
11OF
REV
11
B

9600 Compressor Schematics (Low Voltage - Three Phase Cryopump Power)
Figure 1-4: On-Board Splitter Box Schematic
DATE APPROVED
REVISIONS
1
UM 11/22/95
REV DESCRIPTION
A INITIAL RELEASE PER DEO 10922
234
D
1
2
3
4
5
6
7
8
P18
A
B
BLK
RED
P30
1
2
3
4
5
6
7
8
J18
1
2
3
4
5
6
7
8
J21
1
2
3
4
5
6
7
8
P21
A
B
C
D
E
F
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
J27
D
G
H
J
K
A
B
GRA
YEL
G
R
N
/
Y
E
L
BLK
RED
J28
1
2
3
4
5
6
7
8
J22
1
2
3
4
5
6
7
8
P22
1
2
3
4
5
6
P19
C
D
E
F
G
H
J
K
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
G
R
N
/
Y
E
L
1
2
3
4
5
6
J19
C
A
B
BLU
WHT/BLU
P31 1
2
3
4
5
6
7
8
J23
1
2
3
4
J24
1
2
3
4
P24
1
2
3
4
5
6
7
8
P23
C
D
E
F
G
H
J
K
WHT/ORN
WHT/RED
BRN
VIO
GRA
YEL
C
A
B
C
D
E
F
G
H
J
K
BLK
RED
WHT/RED
WHT/ORN
BRN
VIO
GRA
YEL
J29
1
2
3
4
J26
1
2
3
4
J25
1
2
3
4
P25
1
2
3
4
P26
B
8135199G001
1
2
J20
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