Henny Penny FlexFusion GAS PLATINUM COMBI Series User manual

Model
FPG-615
FPG-621
FPG-115
FPG-121
FPG-215
FPG-221
Operating
manual
FlexFusion® GAS
PLATINUM COMBI
FM05-118-D • 11/20/2018
FM05-118-D en-US
Read the operating instructions prior to commissioning
PLATINUM
FUSION
FLEX

Operating and display elements
a
b
c
d
e
f
g
h
i
a On Off button f "Automatic cooking" button
b
Help button g "Unit functions" button
c Operating element with
touchscreen
h
Back button
d "Manual cooking" button i Information strip
e
Language selection button
FM05-118-D
2 Operating instructions

Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
3Operating instructions

Directory of contents
4 Operating instructions
1Introduction......................................................................... 9
1.1About this manual ............................................................................ 9
1.1.1Explanation of signs ................................................................................  10
1.2Intended use ................................................................................... 11
1.3Warranty.......................................................................................... 11
2Safety instructions ........................................................... 12
3Rules of conduct when the smell of gas is detected .... 15
4Description of the unit ..................................................... 16
4.1Overview of the unit ....................................................................... 16
4.1.1Tabletop unit............................................................................................  16
4.1.2Pedestal unit............................................................................................  17
4.2Features .......................................................................................... 17
4.2.1Characteristics.........................................................................................  17
4.2.2Barcode Scanner.....................................................................................  18
4.2.3USB port..................................................................................................  18
4.2.4HACCP logging .......................................................................................  18
4.2.5WaveClean automatic cleaning...............................................................  18
4.2.6CombiDoctor (self-diagnostic program)...................................................  18
4.2.7VideoAssist..............................................................................................  18
4.2.8Preheat bridge for the models FPG 215 and FPG 221......................................  19
4.3Operating and cooking modes...................................................... 19
4.3.1Operating modes.....................................................................................  19
4.3.2Cooking modes .......................................................................................  19
4.3.3Expanded cooking functions ...................................................................  20
4.3.4Core temperature measurement .............................................................  23
4.4Chef´s touch unit controls ............................................................ 23
4.4.1Touchscreen operation............................................................................  25
4.4.2Operating, control and display element functions ...................................  26
4.4.3Display elements .....................................................................................  27
4.5Loading capacities ......................................................................... 29
4.5.1Plate capacity during regeneration..........................................................  29
4.5.2Loading capacity .....................................................................................  29
4.6Standard settings ........................................................................... 29
4.6.1Core temperature standard setting..........................................................  29
4.6.2Temperature standard setting .................................................................  30
5Quick introduction............................................................ 31
6Operating the unit............................................................. 32
6.1Environmentally friendly operation .............................................. 32
6.2Switching the unit on and off ........................................................ 32
6.2.1Switching on ............................................................................................  32
FM05-118-D

Directory of contents
5Operating instructions
6.2.2Switching off ............................................................................................  32
6.3Opening and closing the cooking chamber door........................ 32
6.3.1Opening the 1-step door lock ..................................................................  33
6.3.2Closing the 1-step door lock....................................................................  33
6.3.3Opening the 2-step door lock ..................................................................  33
6.3.4Closing the 2-step door lock....................................................................  34
6.4Loading and emptying the unit ..................................................... 34
6.4.1Loading and emptying .............................................................................  35
6.4.2Loading and emptying with a tray rack trolley .........................................  35
6.4.3Loading and emptying with a tray trolley .................................................  36
6.5Unit functions menu....................................................................... 37
6.5.1Opening the Unit functions menu ............................................................  38
6.5.2Changing the basic settings ....................................................................  38
6.5.3Retrieving unit information.......................................................................  40
6.5.4Setting the date and time ........................................................................  40
6.5.5Presetting the language selection ...........................................................  41
6.5.6Setting favorites.......................................................................................  41
6.5.7Activating and canceling inhibit operation ...............................................  42
6.5.8Setting the background lighting ...............................................................  43
6.5.9Setting the water filter maintenance ........................................................  43
6.5.10Possible settings in the parameter level................................................  44
6.5.11Importing video......................................................................................  46
6.5.12Importing images...................................................................................  46
6.5.13Importing recipes...................................................................................  47
6.6Basic functions............................................................................... 47
6.6.1Setting the cooking temperature .............................................................  47
6.6.2Setting the cooking time and continuous operation.................................  49
6.6.3Setting the core temperature...................................................................  51
6.6.4Setting the fan speed and direction of rotation........................................  52
6.6.5Exporting the HACCP log........................................................................  52
6.6.6Using Perfection (regeneration) ..............................................................  53
6.6.7Using PerfectHold ...................................................................................  54
6.6.8Ready2CookSetting  ...............................................................................  55
6.6.9Using start time selection ........................................................................  56
6.6.10Steam Exhaust System (SES) ..............................................................  57
6.6.11RackControlUsing 2 ..............................................................................  58
6.6.12FamilyMixUsing  ....................................................................................  61
6.6.13Using continue cooking .........................................................................  62
6.6.14Setting manual steaming.......................................................................  63
6.6.15Setting a resting step.............................................................................  64
6.6.16QualityControlUsing  .............................................................................  65
6.6.17Using LT cooking...................................................................................  66
6.6.18Using Delta-T cooking ...........................................................................  67
6.6.19Using the barcode scanner ...................................................................  68
FM05-118-D

Directory of contents
6 Operating instructions
6.6.20Preparing a USB stick for importing and exporting ...............................  68
6.6.21Inserting and removing the USB stick ...................................................  69
6.7Using the core temperature sensor.............................................. 69
6.7.1Measuring with a 4-point core temperature sensor .................................  70
6.7.2Measuring the core temperature when cooking frozen food ...................  70
6.7.3Core temperature display with time-controlled cooking process .............  71
6.7.4Core temperature display outside the cooking process ..........................  71
6.8Manual cooking .............................................................................. 71
6.8.1Opening the Manual cooking menu.........................................................  72
6.8.2Creating a cooking program step ............................................................  72
6.9Creating and managing your own cooking programs ................ 74
6.9.1Creating a cooking program ....................................................................  74
6.9.2Saving the cooking program....................................................................  75
6.9.3Exporting a cooking program ..................................................................  79
6.10Automatic cooking (autoChef) .................................................... 79
6.10.1Opening the Automatic cooking menu ..................................................  80
6.10.2Finding and opening a cooking program ...............................................  80
6.10.3Starting the cooking program ................................................................  81
6.10.4Ending the cooking program .................................................................  81
6.10.5Modifying the cooking program .............................................................  82
6.10.6Deleting a cooking program ..................................................................  83
6.10.7Exporting and importing a cooking program..........................................  84
6.11VideoAssist................................................................................... 85
6.11.1Watching a video...................................................................................  85
6.11.2Deleting a video.....................................................................................  86
6.12Pausing and ending operation.................................................... 86
7Cleaning and caring for the unit ..................................... 87
7.1Preventing corrosion ..................................................................... 87
7.2Removing rust spots...................................................................... 87
7.3Cleaning the housing..................................................................... 88
7.4Cleaning the handle, operating elements and operating panel
membrane ............................................................................................. 88
7.5Cleaning the touchscreen ............................................................. 88
7.6Cleaning the door seal................................................................... 89
7.7Cleaning the cooking chamber door ............................................ 89
7.8Cleaning the steam outlet.............................................................. 90
7.9Cleaning the condensation hood (optional) ................................ 90
7.10Removing calcium deposits from the unit................................. 91
7.11Cleaning the cooking chamber automatically with WaveClean.....
91
7.11.1Preparing for cleaning ...........................................................................  93
7.11.2Selecting the cleaning level...................................................................  93
7.11.3Inserting the cleaning cartridge .............................................................  94
FM05-118-D

Directory of contents
7Operating instructions
7.11.4Starting automatic cleaning ...................................................................  95
7.11.5Canceling automatic cleaning ...............................................................  95
7.11.6Ending automatic cleaning ....................................................................  95
7.12Cleaning the cooking chamber manually .................................. 96
7.12.1Preparing the cooking chamber ............................................................  96
7.12.2Starting the cleaning program ...............................................................  96
7.12.3Spraying the cleaner .............................................................................  96
7.12.4Allowing the cleaner to act ....................................................................  96
7.12.5Starting cleaning....................................................................................  97
7.12.6Rinsing the cooking chamber ................................................................  97
7.12.7Drying the cooking chamber..................................................................  97
7.13Swinging the air diverter open and closed ................................ 97
7.14Inspecting the unit........................................................................ 98
7.14.1Performing a visual inspection ..............................................................  98
7.14.2Running CombiDoctor (self-diagnostic program) ..................................  99
8Troubleshooting ............................................................. 101
8.1Emergency operation................................................................... 101
8.2Cause of error and remedy.......................................................... 101
8.3Nameplate ..................................................................................... 101
9Disposing of unit in an environmentally responsible
manner ............................................................................... 102
Keyword index.................................................................. 103
FM05-118-D

Directory of contents
8 Operating instructions
FM05-118-D

Introduction
9Operating instructions
1 Introduction
1.1 About this manual
The operating instructions are part of the unit and contain information:
•on safe operation,
•on cleaning and care
•on remedial actions in case of faults.
Observe the following notes and adhere to them:
•Read the operating instructions completely before operating the
unit for the first time.
•Make the operating instructions available to the operator at all
times at the operating site of the unit.
•Insert any supplements from the manufacturer.
•Keep the operating instructions throughout the service life of the
unit.
•Pass on the operating instructions to any subsequent operator of
the unit.
Target group The target group of the instruction manual is the operator, who is
entrusted with the operation, cleaning and care of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM05-118-D

Introduction
10 Operating instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM05-118-D

Introduction
11Operating instructions
1.2 Intended use
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the
cooking of food.
It is forbidden to use the unit for other purposes, which include the
following:
•Washing dishes
•Storing supplies
•Drying cloths, paper or dishes
•Heating acids, alkaline solutions or other chemicals
•Heating preserved food
•Heating combustible liquids
•Heating rooms
•Cleaning air filters
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM05-118-D

Safety instructions
12 Operating instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The operator must be familiar with regional regulations and observe
them.
Operation During operation, the following group of individuals must be
supervised by an individual who is responsible for safety:
•Individuals with physical, sensory, or mental handicaps, or who
lack the knowledge and experience to operate the unit properly.
The supervising individual must be familiar with the unit and the risks
associated with it.
Hot surfaces Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective gloves.
•Allow surfaces to cool prior to cleaning.
•Remove hot utensils only with suitable protective gloves or
potholders.
•Remove containers and baking sheets only with suitable
protective gloves or potholders.
Hot liquids Risk of scalding from hot liquids
•Protect arms and hands by wearing suitable protective gloves.
•Remove, transport and empty containers carefully.
Risk of chemical burns from evaporating cleaners
•Follow the instructions of the cleaning agent manufacturer.
•Allow the cooking chamber to cool to a temperature below 60 °C
(140°F) and then clean.
Risk of scalding from steam
•Protect arms and hands by wearing protective gloves.
•Do not hold hands in front of the extractor hood.
•First open the cooking chamber door slightly and allow the steam
to escape. Then open the cooking chamber door completely.
•Dry unit completely after cleaning it.
Defective unit Risk of injury from a defective unit
•Disconnect a defective unit from the electrical supply mains.
•Defektes Gerät mit Gas-Absperrhahn von Gaszufuhr trennen.
•Do not operate a defective unit.
•Allow only qualified personnel to repair the unit.
FM05-118-D

Safety instructions
13Operating instructions
Escaping gas or exhaust
gas
Risk of asphyxiation and explosion from escaping gas
•Follow the rules of conduct when the smell of gas is detected (see
"Rules of conduct when the smell of gas is detected").
Risk of asphyxiation and poisoning from exhaust gases
•Ensure that air inlet openings are free and that a sufficient amount
of the necessary combustion air is supplied.
•Ensure that the exhaust gas outlet openings are free and that the
exhaust gases are discharged properly.
Fire prevention Risk of fire from dirt and grease deposits
•Clean the unit when finished using it.
•Do not use the unit as a deep fat fryer.
•Do not store any combustible objects or plastic containers in the
cooking chamber.
Risk of fire from objects
•Do not obstruct the exhaust gas duct.
Firefighting
•In the event of a fire, disconnect the unit from the electrical supply
mains.
•Im Brandfall Gerät mit Gas-Absperrhahn von Gaszufuhr
trennen.In the event of a fire, use the gas shut-off valve to isolate
the unit from the gas supply.
•Use a Fire Class F fire extinguisher, never water, to extinguish
grease fires. Other fires, for instance, can be extinguished with fire
extinguishers suitable for Fire Classes A, B, C, CO2 fire
extinguishers or extinguishing media suitable for the fire class
confronted.
Unit on casters Risk of injury from a unit on casters
•Lock casters during operation.
•Only move an empty unit.
Danger of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the connection
line at the installation site so that no tensile load is applied to the
connection line if the unit is moved.
Improper cleaning Risk of chemical burns from cleaning agent
•Follow the instructions of the cleaning agent manufacturer.
•Take appropriate protective measures when handling aggressive
cleaning agents.
Risk of falling on smooth floors
•Keep the floor in front of the unit clean and dry.
FM05-118-D

Safety instructions
14 Operating instructions
Risk of injury from improper cleaning
•Clean the cooking chamber carefully. The cooking chamber
sensor protrudes into the cooking chamber.
Risk of property damage from improper cleaning
•Clean the unit after using it.
•Do not clean the unit with a high-pressure cleaner.
•Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
•Do not clean the housing with highly abrasive sponges.
•Follow the instructions of the cleaning agent manufacturer.
•Do not shock the unit by cooling it abruptly.
•Clean the cooking chamber carefully. The cooking chamber
sensor protrudes into the cooking chamber.
•Do not use any bleaching or chlorine-containing cleaners.
•Remove rust spots with an abrasive.
•Keep the unit free of calcium deposits.
Hygiene Health risk from insufficient hygiene
•Observe applicable regional hygiene regulations.
Core temperature
measurement
Risk of injury from overheated core temperature sensor
•Do not heat the core temperature sensor over an open flame.
Improper use Risk of property damage from improper use
•Use only original accessories.
•Train operators regularly.
•Do not heat food warmer plates or cans of preserved food.
•Do not cover air inlet and outlet openings.
•Do not operate the unit at temperatures below 4°C (32°F).
•Remove the core temperature sensor before the cooked food is
removed.
•Insert the core temperature sensor back into the holder after use.
FM05-118-D

Rules of conduct when the smell of gas is detected
15Operating instructions
3 Rules of conduct when the smell of gas is detected
DANGER Risk of asphyxiation and explosion from escaping gas
Rules of conduct when the smell of gas is detected.
•Remain calm.
•Open windows and doors and ventilate rooms.
•Avoid rooms with the smell of gas.
•Do not smoke.
•Do not ignite any flames. Extinguish flames.
•Do not create any sparks. Do not operate any switches, electrical
devices or use telephones.
•Remove mobile phones and radio-controlled devices from the
hazard area.
•Close gas shut-off valves at the gas meter, at the main supply and,
if possible, at the units.
•Warn other individuals in the building. Call out and knock, do not
ring doorbells.
•Leave the building and prevent entry by others.
•Observe the safety instructions of the gas utility.
•Once outside the building, notify the responsible parties:
– If the smell of gas comes from the unit, notify Customer service.
– If the source of the gas smell can not be localised immediately,
notify the gas utility.
– If the escaping gas is audible, leave the building immediately,
prevent others from entering and notify the fire brigade, police
and gas utility.
– If the smell of gas comes from inaccessible rooms, notify the fire
brigade, police and gas utility.
FM05-118-D

Description of the unit
16 Operating instructions
4 Description of the unit
4.1 Overview of the unit
4.1.1 Tabletop unit
q
p
o
n
m
l
k
ji h g f
e
d
c
b
a
r
Image: Unit with tray rack trolley
a Tray rack j Hand shower
b Insulating disk k Nameplate
c Door handle l Base frame (optional)
d Cooking chamber door m Unit leg
e Tray rack trolley (optional) n Operating unit
f Vapor drainage channel, door o Housing
g Vapor drainage channel, unit p Air inlet nozzle
h Guide rail for tray rack (optional) q Waste gas connection
i USB port (covered) r Steam outlet nozzle
FM05-118-D

Description of the unit
17Operating instructions
4.1.2 Pedestal unit
q
p
o
n
m
l
ki
jh g f e
d
c
b
a
Image: Unit with tray trolley
a Tray rack j Hand shower
b Insulating disk k Nameplate
c Door handle l Unit leg
d Cooking chamber door m Operating unit
e Guide rail (right) n Housing
f Tray trolley o Air inlet nozzle
g Handle bar p Waste gas connection
h Guide rail (left) q Steam outlet nozzle
i USB port (covered)
4.2 Features
4.2.1 Characteristics
•4-point core temperature sensor
•Sous-vide core temperature sensor or a second 4-point core
temperature sensor (optional)
•Hand shower
•Cooking chamber door with hygienic glazing
•1-step door lock
FM05-118-D

Description of the unit
18 Operating instructions
•Two-step door lock (optional); this feature is standard on size 20
units
•Power optimization system (optional)
•Ethernet connection (optional)
•Cooking chamber door hinged at right
•Cooking chamber door hinged at left (optional), not on size 20
floor-standing units
•WaveClean
•Barcode scanner (optional)
•Steam Exhaust System (SES)
4.2.2 Barcode Scanner
Use the barcode scanner to scan the barcode, for instance, on the
packaging of the food to be cooked, and transfer it to the unit. The
unit then searches for the appropriate cooking program. If several
cooking programs are found, they are all listed.
A prerequisite for using the barcode scanner is correct connection of
the barcode scanner and a cooking program with the appropriate
recognition capability.
4.2.3 USB port
The unit is equipped with a USB port (USB 2.0).
HACCP logs can be exported via the USB port.
A wireless or corded barcode scanner (optional) can be connected to
the USB port.
4.2.4 HACCP logging
All cooling programs run are recorded in the HACCP log.
The data are exported via the USB port.
4.2.5 WaveClean automatic cleaning
With WaveClean automatic cleaning, the cooking chamber is cleaned
with the aid of a cleaning cartridge intended specifically for the
program and then rinsed clean.
4.2.6 CombiDoctor (self-diagnostic program)
CombiDoctor uses a selectable self-diagnostic program to check the
components used for climate control and cleaning.
4.2.7 VideoAssist
VideoAssist can be used to display videos with additional
explanations regarding operation.
FM05-118-D

Description of the unit
19Operating instructions
4.2.8 Preheat bridge for the models FPG 215 and FPG 221
Image: Preheat bridge
The preheat bridge is placed on the lower edge of the cooking
chamber opening on combisteamer models FPG 215 and FPG 221 when
the cooking chamber is heating up or WaveClean is running and
there is no tray trolley in the combisteamer.
4.3 Operating and cooking modes
4.3.1 Operating modes
Manual cooking
In the Manual cooking mode, individual cooking modes and
equipment functions can be actuated directly. The various types of
cooking and equipment functions can be adapted individually.
Automatic cooking (autoChef)
In the Automatic cooking mode, stored cooking programs can be
actuated and adapted as necessary.
4.3.2 Cooking modes
Steaming
Steaming is a cooking mode, in which the food to be cooked is
cooked gently by means of steam in a temperature range of 30 °C (86
°F) to 130 °C (266 °F)..
Combisteaming
Combisteaming is a cooking mode in which the steaming and hot air
cooking modes are combined. The temperature range extends from
30 °C (86 °F) to 250 °C (482 °F).
Hot air
Hot air is a cooking mode, in which the food to be cooked is cooked
without additional moisture in a temperature range of 30 °C (86 °F) to
250 °C (482 °F).
FM05-118-D

Description of the unit
20 Operating instructions
Perfection (regeneration)
Perfection is a cooking mode, in which cooled food to be cooked can
be kept warm and prepared in a short time in a temperature range of
30 °C (86 °F) to 180 °C (356 °F).
Delta-T cooking
Delta-T cooking is a cooking mode, in which the cooking temperature
depends on the core temperature of the food being cooked.
The cooking temperature is always higher than the current core
temperature by the set value (Delta-T value, cooking temperature
difference). The resulting cooking time is longer than with other
cooking modes.
Delta-T cooking is especially well-suited for general cooking. The
food being cooked remains tender and juicy with little weight loss.
Low-temperature cooking
Low-temperature cooking is a cooking mode, in which the food to be
cooked is cooked particularly gently in a temperature range of 30 °C
(86 °F) to 100 °C (212 °F).
The cooking time is considerably longer than at higher temperatures,
but no supervision is required and the cooking time can be extended
considerably without any loss in quality.
The food being cooked remains tender and juicy with little weight
loss.
Baking
Baking is a cooking mode in which the texture of the food to be
cooked is loosened and then cooked and browned by hot air in a
temperature range of 30 °C (86 °F) to 220 °C (428 °F). Before baking
takes place, a humidifying process with its associated acting time can
be performed.
4.3.3 Expanded cooking functions
Expanded cooking functions can be used to adapt individual cooking
steps to the particular food being cooked.
The following expanded cooking functions are available:
PerfectHold
PerfectHOLD is a cooking function, in which the food to be cooked is
kept warm in the unit at a temperature range of 50 °C (122 °F) to 100
°C (212 °F) after the actual cooking process, until it is ready to be
served.
Ready2Cook (preheating)
For many cooking programs such as baking, for instance, the correct
starting temperature is important.
FM05-118-D