Henny Penny FlexFusion Electric SpaceSaver User manual

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Operation
Manual
FM 05-256-A • 9/17/2018
FM 05-256-A en-US
Read the operating instructions prior to commissioning
FlexFusion® ELECTRIC
SPACE$AVER (PLUS) TEAM
SPACE$AVER PLUS
FUSION
FLEX
SPACE$AVER
FUSION
FLEX
Model
FSDE 610.610

Operating and display elements
a b fd
ijkl
cg
h
e
m
a
On Off "I O"
button for top unit h
On Off "I O"
button for bottom unit
b
Back
button i
Language selection
button
c Operating element with
touchscreen for top unit
j "Manual cooking" button
d
FlexiHelp
button k "Unit functions" button
e Operating element with
touchscreen for bottom unit
l "Automatic cooking" button
f Information strip m USB port for top unit
g USB port for bottom unit
FM 05-256-A
2 Operating instructions

Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
3Operating instructions

Directory of contents
4 Operating instructions
1Introduction......................................................................... 9
1.1About this manual ............................................................................ 9
1.1.1Explanation of signs ................................................................................  10
1.2Intended use ................................................................................... 11
1.3Warranty.......................................................................................... 11
2Safety instructions ........................................................... 12
3Description of the unit ..................................................... 15
3.1Overview of the unit ....................................................................... 15
3.2Features .......................................................................................... 16
3.2.1Characteristics.........................................................................................  16
3.2.2HACCP logging .......................................................................................  17
3.2.3VideoAssist..............................................................................................  17
3.2.4WaveClean automatic cleaning...............................................................  17
3.3Operating and cooking modes...................................................... 17
3.3.1Operating modes.....................................................................................  17
3.3.2Cooking modes .......................................................................................  18
3.3.3Expanded cooking functions ...................................................................  19
3.3.4Core temp. measurement........................................................................  21
3.4Chef´s Touch unit controls................................................................. 22
3.4.1Touchscreen operation............................................................................  23
3.4.2Operating, control and display element functions ...................................  25
3.4.3Display elements .....................................................................................  25
3.5Loading capacities ......................................................................... 27
3.5.1Plate capacity during regeneration..........................................................  27
3.6Standard settings ........................................................................... 27
3.6.1Temperature standard setting .................................................................  27
3.6.2Core temperature standard setting..........................................................  28
3.6.3Cooking chamber humidity standard setting ...........................................  28
4Quick introduction............................................................ 29
5Operating the unit............................................................. 30
5.1Environmentally friendly operation .............................................. 30
5.2Switching the unit on and off ........................................................ 30
5.2.1Switching on ............................................................................................  30
5.2.2Switching off ............................................................................................  30
5.3Opening and closing the cooking chamber door........................ 30
5.3.1Opening...................................................................................................  30
5.3.2Closing ....................................................................................................  31
5.4Loading and emptying the unit ..................................................... 31
5.4.1Loading....................................................................................................  31
5.4.2Emptying .................................................................................................  32
5.5Unit functions menu....................................................................... 32
FM 05-256-A

Directory of contents
5Operating instructions
5.5.1Accessing the main menu .......................................................................  32
5.5.2Opening the Unit functions menu ............................................................  33
5.5.3Changing the basic settings ....................................................................  33
5.5.4Retrieving unit information.......................................................................  35
5.5.5Setting the date and time ........................................................................  35
5.5.6Presetting the language selection ...........................................................  36
5.5.7Setting favorites.......................................................................................  37
5.5.8Activating and canceling inhibit operation ...............................................  37
5.5.9Setting the background lighting ...............................................................  38
5.5.10Setting the water filter maintenance ......................................................  38
5.5.11Possible settings in the parameter level................................................  39
5.5.12Importing video......................................................................................  40
5.5.13Importing images...................................................................................  41
5.5.14Importing recipes...................................................................................  41
5.6Basic functions............................................................................... 42
5.6.1Setting the cooking temperature .............................................................  42
5.6.2Setting the cooking time and continuous operation.................................  44
5.6.3Using start time selection ........................................................................  46
5.6.4Setting the core temperature...................................................................  47
5.6.5Setting the fan speed and direction of rotation........................................  49
5.6.6Using Perfection (regeneration) ..............................................................  50
5.6.7Using PerfectHold ...................................................................................  51
5.6.8Ready2CookSetting  ...............................................................................  52
5.6.9Steam Exhaust SystemUsing the (SES) .................................................  52
5.6.10RackControlUsing 2 ..............................................................................  53
5.6.11Time2ServeSetting ...............................................................................  56
5.6.12FamilyMixUsing  ....................................................................................  57
5.6.13Using continue cooking .........................................................................  58
5.6.14Setting manual steaming.......................................................................  59
5.6.15Setting a resting step.............................................................................  60
5.6.16QualityControlUsing  .............................................................................  61
5.6.17Using LT cooking...................................................................................  62
5.6.18Using the barcode scanner ...................................................................  63
5.6.19Inserting and removing the USB stick ...................................................  63
5.6.20Preparing a USB stick for importing and exporting ...............................  64
5.6.21Exporting the HACCP log......................................................................  64
5.7Using the core temperature sensor.............................................. 65
5.7.1Measuring with a 4-point core temperature sensor .................................  65
5.7.2Measuring the core temperature when cooking frozen food ...................  66
5.7.3Core temperature display with time-controlled cooking process .............  66
5.7.4Core temperature display outside the cooking process ..........................  66
5.8Manual cooking .............................................................................. 67
5.8.1Opening the Manual cooking menu.........................................................  67
5.8.2Creating a cooking program step ............................................................  67
FM 05-256-A

Directory of contents
6 Operating instructions
5.9Creating and managing your own cooking programs ................ 69
5.9.1Creating a cooking program ....................................................................  70
5.9.2Saving the cooking program....................................................................  71
5.9.3Exporting a cooking program ..................................................................  74
5.10Automatic cooking (autoChef) .................................................... 74
5.10.1Opening the Automatic cooking menu ..................................................  75
5.10.2Finding and opening a cooking program ...............................................  75
5.10.3Starting the cooking program ................................................................  76
5.10.4Ending the cooking program .................................................................  76
5.10.5Modifying the cooking program .............................................................  77
5.10.6Deleting a cooking program ..................................................................  78
5.10.7Exporting and importing a cooking program..........................................  79
5.11VideoAssist................................................................................... 80
5.11.1Watching a video...................................................................................  80
5.11.2Deleting a video.....................................................................................  81
5.12Pausing and ending operation.................................................... 81
5.12.1Performing a hygiene flush after an extended period of idleness .........  81
6Cleaning and caring for the unit ..................................... 82
6.1Preventing corrosion ..................................................................... 82
6.2Removing rust spots...................................................................... 82
6.3Cleaning the housing..................................................................... 83
6.4Cleaning the door handle, operating elements and control panel ..
83
6.5Cleaning the touchscreen ............................................................. 83
6.6Cleaning the door seal................................................................... 84
6.7Cleaning the cooking chamber door ............................................ 84
6.7.1Cleaning the door with hygienic glazing ..................................................  84
6.8Cleaning recirculation hood.......................................................... 85
6.9Cleaning the recirculation hood filter........................................... 85
6.9.1Cleaning the yellow filter mat ..................................................................  86
6.9.2Changing air filter in recirculation hood ...................................................  87
6.9.3Cleaning the condensation area..............................................................  87
6.9.4Inspecting the active carbon filter............................................................  87
6.10Removing calcium deposits from the unit................................. 87
6.11Cleaning the cooking chamber automatically with WaveClean.....
88
6.11.1Preparing for cleaning ...........................................................................  89
6.11.2Selecting the cleaning level...................................................................  89
6.11.3Inserting the cleaning cartridge .............................................................  90
6.11.4Starting automatic cleaning ...................................................................  90
6.11.5Canceling automatic cleaning ...............................................................  91
6.11.6Ending automatic cleaning ....................................................................  91
6.12Cleaning the cooking chamber manually .................................. 92
FM 05-256-A

Directory of contents
7Operating instructions
6.12.1Preparing the cooking chamber ............................................................  92
6.12.2Starting the cleaning program ...............................................................  92
6.12.3Spraying the cleaner .............................................................................  92
6.12.4Allowing the cleaner to act ....................................................................  92
6.12.5Starting cleaning....................................................................................  93
6.12.6Drying the cooking chamber..................................................................  93
6.13Inspecting the unit........................................................................ 93
6.13.1Performing a visual inspection ..............................................................  93
7Troubleshooting ............................................................... 94
7.1Emergency operation..................................................................... 94
7.2Nameplate ....................................................................................... 94
7.3Cause of error and remedy............................................................ 94
8Carrying out maintenance ............................................... 96
9Disposing of unit in an environmentally responsible
manner ................................................................................. 97
Keyword index.................................................................... 98
FM 05-256-A

Directory of contents
8 Operating instructions
FM 05-256-A

Introduction
9Operating instructions
1 Introduction
1.1 About this manual
The operating instructions are part of the unit and contain information:
•on safe operation,
•on cleaning and care
•on remedial actions in case of faults.
Observe the following notes and adhere to them:
•Read the operating instructions completely before operating the
unit for the first time.
•Make the operating instructions available to the operator at all
times at the operating site of the unit.
•Insert any supplements from the manufacturer.
•Keep the operating instructions throughout the service life of the
unit.
•Pass on the operating instructions to any subsequent operator of
the unit.
Target group The target group of the instruction manual is the operator, who is
entrusted with the operation, cleaning and care of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM 05-256-A

Introduction
10 Operating instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM 05-256-A

Introduction
11Operating instructions
1.2 Intended use
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the
cooking of food.
It is forbidden to use the unit for other purposes, which include
the following:
•Washing dishes
•As set-down area in or on the unit
•Storing supplies
•Drying cloths, paper or dishes
•Heating acids, alkaline solutions or other chemicals
•Heating preserved food
•Heating combustible liquids
•Heating rooms
•Cleaning air filters
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM 05-256-A

Safety instructions
12 Operating instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The operator must be familiar with regional regulations and observe
them.
Operation Persons under the age of 16 are not allowed to operate the unit.
During operation, the following group of individuals must be
supervised by an individual who is responsible for safety:
•Individuals with physical, sensory, or mental handicaps, or who
lack the knowledge and experience to operate the unit properly.
The supervising individual must be familiar with the unit and the risks
associated with it.
Children are not allowed to operate or play with the unit.
Hot surfaces Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective gloves.
•Allow surfaces to cool prior to cleaning.
•Remove hot utensils only with suitable protective gloves or
potholders.
•Remove containers and baking sheets only with suitable
protective gloves or potholders.
Hot liquids Risk of scalding from hot liquids
•Protect arms and hands by wearing suitable protective gloves.
•Remove, transport and empty containers carefully.
Risk of chemical burns from evaporating cleaners
•Follow the instructions of the cleaning agent manufacturer.
•Allow the cooking chamber to cool to a temperature below 60 °C
(140°F) and then clean.
Risk of scalding from steam
•Protect arms and hands by wearing protective gloves.
•Do not hold hands in front of the extractor hood.
•First open the cooking chamber door slightly and allow the steam
to escape. Then open the cooking chamber door completely.
•Dry unit completely after cleaning it.
FM 05-256-A
•Only open the bottom cooking zone door, if there are no functions
being carried out in the top cooking zone.

Safety instructions
13Operating instructions
•Allow only qualified personnel to repair the unit.
Fire prevention Risk of fire from dirt and grease deposits
•Clean the unit when finished using it.
•Do not use the unit as a deep fat fryer.
•Clean cooking chamber regularly and remove collected grease.
Risk of fire from overheating
•Do not store any combustible objects or plastic containers in the
cooking chamber.
Firefighting
•In the event of a fire, disconnect the unit from the electrical supply
mains.
•Use a Fire Class F fire extinguisher, never water, to extinguish
grease fires. Other fires, for instance, can be extinguished with fire
extinguishers suitable for Fire Classes A, B, C, CO2fire
extinguishers or extinguishing media suitable for the fire class
confronted.
Improper cleaning Risk of chemical burns from cleaning agent
•Follow the instructions of the cleaning agent manufacturer.
•Take appropriate protective measures when handling aggressive
cleaning agents.
Risk of falling on smooth floors
•Keep the floor in front of the unit clean and dry.
Risk of injury from improper cleaning
•Clean the cooking chamber carefully. The cooking chamber
sensor protrudes into the cooking chamber.
Risk of property damage from improper cleaning
•Clean the unit after using it.
•Do not clean the unit with a high-pressure cleaner or water jet.
•Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
•Do not clean the housing with highly abrasive sponges.
•Follow the instructions of the cleaning agent manufacturer.
•Do not shock the unit by cooling it abruptly.
•Clean the cooking chamber carefully. The cooking chamber
sensor protrudes into the cooking chamber.
FM 05-256-A
Defective unit Risk of injury from a defective unit
•Disconnect a defective unit from the electrical supply mains.
•Do not operate a defective unit.

Safety instructions
14 Operating instructions
•Keep the unit free of calcium deposits.
Hygiene Health risk from insufficient hygiene
•Observe applicable regional hygiene regulations.
Core temperature
measurement
Risk of injury from overheated core temperature sensor
•Do not heat the core temperature sensor over an open flame.
Improper use Risk of property damage from improper use
•Use only original accessories.
•Train operators regularly.
•Do not heat food warmer plates or cans of preserved food.
•Do not cover air inlet and outlet openings.
•Do not operate the unit at temperatures below 4°C (39°F).
•Remove the core temperature sensor before the cooked food is
removed.
•Insert the core temperature sensor back into the holder after use.
FM 05-256-A
•Do not use any bleaching or chlorine-containing cleaners or
disinfectants.
•Remove rust spots with an abrasive.

Description of the unit
15Operating instructions
3 Description of the unit
The unit is a hot-air steamer suitable for most cooking methods used
in commercial kitchens. Selectable use of hot air, unpressurized live
steam, individually, in succession or combined with moist and dry
heat.
3.1 Overview of the unit
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
Image: Floor-standing unit
a Air outlet j Unit leg
b Operating unit k Nameplate
c Filter drawer l Discharge channel for bottom unit
d Condensate baffle m Cooking chamber in bottom unit
e Hang-in frame n Hand shower (optional)
f Door handle o Discharge channel for top unit
g Discharge channel for top door p Cooking chamber in top unit
h Cooking chamber door q Housing
i Discharge channel for bottom
door
r Recirculation hood
FM 05-256-A

Description of the unit
16 Operating instructions
3.2 Features
3.2.1 Characteristics
•Cooking chamber door with hygienic glazing
•Halogen cooking zone lighting
•4-point core temperature sensor
•1-step door lock
•Power optimization system (optional)
•Cooking chamber door hinged at right
•Cooking chamber door hinged at left (optional)
•Barcode scanner (optional)
•USB interface
•Ethernet interface (optional)
•Hand shower (optional)
Software
•Import function for cooking programs
•Cooking program protection
•Favorites
•ChefsHelp
•QualityControl
•VideoAssist
•FamilyMix
•Time2Serve
•PerfectHold
•ClimaSelect plus
•GreenInside
•Eco mode
•PHIeco DynaSteam2
•Steam Exhaust System (SES)
•Perfection
•Ready2Cook
•RackControl
•Start-time selection
•WaveClean (optional)
FM 05-256-A

Description of the unit
17Operating instructions
3.2.2 HACCP logging
All cooling programs run are recorded in the HACCP log.
The data are exported via the USB port.
3.2.3 VideoAssist
VideoAssist can be used to display videos with additional
explanations regarding operation.
3.2.4 WaveClean automatic cleaning
With WaveClean automatic cleaning, the cooking chamber is cleaned
with the aid of a cleaning cartridge intended specifically for the
program and then rinsed clean.
3.3 Operating and cooking modes
3.3.1 Operating modes
Manual cooking
In the Manual cooking mode, individual cooking modes and
equipment functions can be actuated directly. The various types of
cooking and equipment functions can be adapted individually.
Automatic cooking (autoChef)
In the Automatic cooking mode, stored cooking programs can be
actuated and adapted as necessary.
FM 05-256-A

Description of the unit
18 Operating instructions
3.3.2 Cooking modes
Steaming
Steaming is a cooking mode in which the food to be cooked is cooked
gently by means of steam in a temperature range of 30 °C (86 °F) to
130 °C (266 °F).
Combisteaming
Combisteaming is a cooking mode in which the steaming and hot air
cooking modes are combined. The temperature range extends from
30 °C (86 °F) to 250 °C (482 °F).
Hot air
Hot air is a cooking mode, in which the food to be cooked is cooked
without additional moisture in a temperature range of 30 °C (86 °F) to
300 °C (572 °F).
Perfection (regeneration)
Perfection is a cooking mode, in which cooled food to be cooked can
be kept warm and prepared in a short time in a temperature range of
30 °C (86 °F) to 180 °C (356 °F).
Delta-T cooking
Delta-T cooking is a cooking mode where the cooking temperature
depends on the core temperature of the food being cooked.
The cooking temperature is always higher than the current core
temperature by the set value (Delta-T value, cooking temperature
difference). The resulting cooking time is longer than with other
cooking modes.
Delta-T cooking is especially well-suited for general cooking. The
food being cooked remains tender and juicy with little weight loss.
Low-temperature cooking
Low-temperature cooking is a cooking mode, in which the food to be
cooked is cooked particularly gently in a temperature range of 30 °C
(86 °F) to 100 °C (212 °F).
The cooking time is considerably longer than at higher temperatures,
but no supervision is required and the cooking time can be extended
considerably without any loss in quality.
The food being cooked remains tender and juicy with little weight
loss.
Baking
Baking is a cooking mode in which the texture of the food to be
cooked is loosened and then cooked and browned by hot air in a
temperature range of 30 °C (86 °F) to 220 °C (428 °F). Before baking
takes place, a humidifying process and its associated acting time can
be performed.
FM 05-256-A

Description of the unit
19Operating instructions
3.3.3 Expanded cooking functions
Expanded cooking functions can be used to adapt individual cooking
steps to the particular food being cooked.
The following expanded cooking functions are available:
PerfectHold
PerfectHOLD is a cooking function, in which the food to be cooked is
kept warm in the unit at a temperature range of 50 °C (122 °F) to 100
°C (212 °F) after the actual cooking process, until it is ready to be
served.
Ready2Cook (preheating)
For many cooking programs such as baking, for instance, the correct
starting temperature is important.
With Ready2Cook, the cooking chamber can automatically be heated
or cooled to the correct starting temperature.
A screen-filling display gives information during the procedure about
the status.
Start-time selection
INFORMATION When using start time selection, temperatures that promote the growth of
harmful microorganisms on the food being cooked can occur in the cooking
chamber. Observe food processing regulations.
Start time selection can be used to set a waiting period until the
program starts.
In this way, bottlenecks in production and preparation can be avoided.
The prepared food can be loaded into the unit and the desired cooking
program selected.
Steam Exhaust System (SES)
This function is activated by default for all cooking programs that have
a cooking time longer than 6 minutes.
The Steam Exhaust System (SES) is activated automatically shortly
before the end of cooking.
After the cooking time, the Steam Exhaust System (SES) extracts the
steam from the cooking chamber. It is then possible to open the
cooking chamber door without risk of injury.
RackControl2
RackControl is ideal for rolling cooking.
FM 05-256-A

Description of the unit
20 Operating instructions
With the extended RackControl2 cooking function, different foods
such as potatoes, cauliflower, peas, carrots and meat can be cooked
simultaneously for different times.
RackControl2 monitors the various cooking times in one process.
When one cooking time has elapsed, a signal sounds and the food
being cooked can be removed.
The set temperature can be changed during an active cooking
process, without the process having to be stopped.
ChefsHelp
With the ChefsHelp advanced cooking program, it is possible to insert
a cooking step that assists the user further with Information in the
form of text and images at a certain time.
FamilyMix
With the expanded cooking function FamilyMix, the appropriate
cooking programs are displayed in the Automatic cooking (autoChef)
menu for the currently set cooking mode. The cooking programs
displayed have the same cooking climate and an identical or shorter
cooking time. Tapping the individual suggestions transfers the
cooking times for the individual products to the RackControl function
and these can then be started when desired during the cooking
process.
Manual steaming
Manual steaming allows the cooking chamber humidity to be
increased during operation.
Manual steaming can only be used in the Hot air and Delta T hot air
cooking modes.
The remaining time for this procedure is displayed during steaming.
After the Drop symbol has been touched, the set value is displayed
for 3 seconds.
Idle time
With the idle time expanded cooking function, a cooking step can be
inserted during which the heating and the fans are programmed to
switch off for a certain period of time.
QualityControl
With the expanded QualityControl cooking function, the control
senses the amount loaded automatically and adjusts the individual
cooking parameters in autoChef. This ensures first-class quality
consistently.
Continue cooking button
The Continue cooking button lets you continue the cooking process
for a predefined period of time after the cooking program has ended.
FM 05-256-A