Henny Penny FlexFusion ELECTRIC GOLD COMBI FGE-615 User manual

Model
FGE-615
FGE-621
FGE-115
FGE-121
FGE-215
FGE-221
Installation
instructions
FlexFusion® ELECTRIC
GOLD COMBI
FM08-454-F • 1/21/2020
FM08-454-F en-US
Read the operating instructions prior to commissioning
GOLD
FUSION
FLEX

Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
2 Installation instructions

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Personnel qualifications.................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.1.1Countertop unit........................................................................................  10
3.1.2Floor-standing unit...................................................................................  11
3.2Planning drawing............................................................................ 12
3.3Unit and connection data............................................................... 13
4Transporting the unit ....................................................... 18
4.1Transporting the unit to the installation site ............................... 18
4.2Unpacking the unit ......................................................................... 19
5Installing the unit.............................................................. 20
5.1Minimum clearances ...................................................................... 21
5.2Lifting the unit off the pallet .......................................................... 22
5.3Installing the unit on the unit legs ................................................ 22
5.4Setting up the unit on a base frame.............................................. 23
5.4.1Installing the support rack .......................................................................  24
5.5Aligning the unit ............................................................................. 24
5.5.1Aligning countertop unit...........................................................................  24
5.5.2Aligning a floor-standing unit ...................................................................  24
5.6Fastening the unit to the floor....................................................... 26
5.6.1Securing the unit to prevent tipping.........................................................  26
5.6.2Securing the unit to prevent slipping .......................................................  28
6Connecting the unit.......................................................... 31
6.1Opening and closing the housing................................................. 31
6.1.1Removing and attaching the side wall.....................................................  31
6.2Making the electrical connection.................................................. 32
6.2.1Adjusting the unit to the supply voltage...................................................  34
6.2.2Connecting the electrical connection line ................................................  35
6.2.3Connecting the power optimization system.............................................  36
6.2.4Connecting the potential equalization .....................................................  37
6.3Performing the basic setting of the control................................. 38
6.3.1Opening the Setting menu.......................................................................  38
6.3.2Changing the basic setting of the control ................................................  39
6.4Making the water connection ........................................................ 39
FM08-454-F

Directory of contents
4 Installation instructions
6.4.1Connecting the drinking water connection line........................................  40
6.4.2Connecting softened drinking water to both connections........................  41
6.5Making the waste water connection ............................................. 42
6.5.1Determining the type of connection to the sewer system........................  42
6.5.2Connecting the waste water line to a permanent connection..................  43
6.5.3Connecting a waste water line with an unobstructed discharge..............  44
6.6Making the exhaust air connection .............................................. 44
6.6.1Connecting the exhaust air line ...............................................................  45
7Testing the function ......................................................... 46
7.1Checking the controls.................................................................... 46
7.2Checking the inspection of the cooking chamber door ............. 46
7.3Heating and rinsing the unit.......................................................... 47
8Putting the unit into service ............................................ 48
8.1Nameplate ....................................................................................... 48
8.2Filling out the Start-up operation report ...................................... 49
FM08-454-F

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM08-454-F

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM08-454-F

Introduction
7Installation instructions
1.2 Personnel qualifications
Explanation of qualification
Skilled personnel •A skilled person is someone who, on the basis of
their technical training, knowledge and experience
as well as familiarity with the applicable standards,
can assess the assigned work and recognize pos-
sible dangers.
Type of activity Qualification
Electrical connection •Electrician
•Specialized training
•Employee of the responsible technical company
Water connection •Water specialist
•Specialized training
•Employee of the responsible technical company
Waste water connection •Waste water specialist
•Specialized training
•Employee of the responsible technical company
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM08-454-F

Safety instructions
8 Installation instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installation fitter must be familiar with regional regulations and
observe them.
The installation fitter must observe the safety instructions in these
installation instructions and in the "Safety information" chapter of the
operating instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
installation, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify danger zones when transporting, installing and connecting
the unit.
•Prior to starting the installation tasks, notify any operator present
about the procedure.
•Prior to starting the installation task, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
FM08-454-F

Safety instructions
9Installation instructions
Installation Risk of property damage and personal injury from improper
installation
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electric supplier.
•Ensure that only electricians licensed by the electric supplier
connect the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Unit on casters Danger of a line breaking if subjected to high tensile load
•Using a chain to provide strain relief for the connection lines,
secure the unit at the installation site so that the connection lines
are not put under tension when the unit is moved. The strain relief
must be designed for a tensile load of at least 0.6 kN.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in these installation instructions and in the
"Safety information" chapter of the operating instructions.
•Only put the unit into service after a successful function test in its
assembled state.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
FM08-454-F

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
3.1.1 Countertop unit
q
p
o
n
m
l
k
ji h g f
e
d
c
b
a
Image: Image: Unit with tray rack trolley
a Tray rack j Hand shower
b Insulating disk k Nameplate
c Door handle l Base frame (optional)
d Cooking chamber door m Unit foot
e Tray rack trolley (optional) n Operating element
f Vapor drainage channel, door o Housing
g Vapor drainage channel, unit p Air intake connection fitting
h Guide rail for tray rack (optional) q Steam outlet nozzle
i USB port (covered)
FM08-454-F

Description of the unit
11Installation instructions
3.1.2 Floor-standing unit
a
d
e
c
b
kji h g f
p
o
n
m
l
Image: Image: Unit with tray trolley
a Tray rack i USB port (covered)
b Insulating disk j Hand shower
c Door handle k Nameplate
d Cooking chamber door l Unit leg
e Guide rail (right) m Operating unit
f Tray trolley n Housing
g Handle bar o Air inlet nozzle
h Guide rail (left) p Steam outlet nozzle
FM08-454-F

Description of the unit
12 Installation instructions
3.2 Planning drawing
F
BA CDE
H
G
Image: Sizes 6XX and 1XX
A
H
B C D E
Image: Size 2XX
FM08-454-F
Size 615, 621 115, 121 215
A50 (1,97) 50 (1,97) 50 (1,97)
B997 (39,25) 997 (39,25) 1075 (42,32)
C50 (1,97) 50 (1,97) 50 (1,97)
D50 (1,97) 50 (1,97) 50 (1,97)
E799 (31,46) 799 (31,46) 813 (32,01)
F790 (31,1) 1060 (41,73) ---
G850 (33,46) 580 (22,83) ---
H1640 (64,57) 1640 (64,57) 1960 (77,17)
All dimensions in mm (in)
1115 (43,9)
50 (1,97)
221
50 (1,97)
50 (1,97)
999 (39,33)
1960 (77,17)
---
---

Description of the unit
13Installation instructions
3.3 Unit and connection data
Size 615 621 115 121 215 221
Dimensions
Unit
Length x Width x Height (mm
(in))
997 (39,25) x 799 (31,46)
x 790 (31,1)
997 (39,25) x 799 (31,46)
x 1060 (41,73)
1075
(42,32) x
813 (32,01)
x 1960
(77,17)
1115 (43,9)
x 999
(39,33) x
1960
(77,17)
Weight
Unit ≈ (kg (lb)) 120 (264,6) 125 (275,6) 140 (308,7) 145 (319,7) 305 (672,5) 313 (690,2)
Emissions
Noise level (db(A)) < 70
Steam output (g/h (oz/h)) 2760
(97,35)
5540
(195,41)
4210
(148,5)
8080
(285,01)
8400
(296,3)
16140
(569,31)
Steam output (m³/h (cuft/h)) 4,7 (165,9) 9,4 (331,7) 7,1 (250,5) 13,7
(483,4)
14,2
(501,1)
27,4
(966,9)
Latent heat dissipation (W) 1872 3762 2862 5490 5706 10962
Sensible heat dissipation (W) 1248 2508 1908 3660 3804 7308
With condensation hood
Steam output (g/h (oz/h)) 830 (29,28) 1660
(58,55)
1260
(44,44)
2430
(85,71)
2520
(88,89)
---
Steam output (m³/h (cuft/h)) 1,4 (49,4) 2,8 (98,8) 2,1 (74,1) 4,1 (144,7) 4,3 (151,7) ---
Latent heat dissipation (W) 562 1129 859 1647 1712 ---
Sensible heat dissipation (W) 1248 2508 1908 3660 3804 ---
The sensible and latent heat amounts are determined in Germany on the basis of VDI 2052 at a connection voltage of
400 V. The applicable regional regulations may vary from this.
Operating environment
Temperature (°C (°F)) 5 (41 ) — 40 (104 )
Humidity (%)
non-condensing
95
Electrical connection
Protective system IPX5, IPX6 (optional)
Type of connection 3PE / AC 50/60Hz, 3NPE / AC 50/60Hz
Voltage (V) 200
Connected load (kW) 10.1 16.3 14.7 25.5 29.4 50.9
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3 31.4 54.6
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8 35.4 61.4
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
FM08-454-F

Description of the unit
14 Installation instructions
Size 615 621 115 121 215 221
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6 38.6 67
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5 42 72.9
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6 28.7 55
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6 37.6 65.1
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Softened drinking water connection
Water type Softened drinking water, cold
Carbonate hardness CaCO3
(mmol/l (ppm))
< 0,9 (90 ppm)
Chloride Cl (mg/l) < 100
Iron FE (mg/l) < 0.2
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Drinking water connection
Water type Drinking water, cold
Carbonate hardness CaCO3
(mmol/l (ppm))
< 4 (400 ppm)
Connection pressure (kPa (psi)) 200 (29) — 600 (87)
Connection (") R 3/4
Water consumption, steaming
Softened drinking water (l/h
(gal/h))
16 (4,23) 21 (5,55) 18 (4,76) 24 (6,34) 36 (9,51) 48 (12,68)
Water consumption, combisteaming
FM08-454-F

Description of the unit
15Installation instructions
Size 615 621 115 121 215 221
Softened drinking water (l/h
(gal/h))
3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4) 8 (2,11) 10,6 (2,8)
Water consumption, WaveClean cleaning program
Softened drinking water (l (gal)) 3 l (0,79)
Drinking water (l (gal)) 32 l (8,45)
Waste water connection
Waste water type Dirty water, maximum 80 °C (176 °F)
Connection to unit (mm (in)) 50 (1,97)
Maximum length (m (ft)) 1 (3,3) with a drop of at least 5% or 3°
Temperature-resistant to (°C
(°F))
95 (203 )
Maximum flow rate (l/min (gal/
min))
10 (2,64)
Exhaust air connection
Connection to unit (mm (in)) 53 (2,09) 73 (2,87)
Maximum length (m (ft)) 2,5 (8,2)
Temperature-resistant to (°C
(°F))
180 (356)
Fastening to the floor
Absolutely essential for the following unit types
FGE615 Only in conjunction with base cabinet and underframe
FGE621
FGE115
FGE121
FGE121-621 Only in conjunction with stacking kit
FGE115-621
FGE121-615
FGE115-615
Transformer voltage
Type of connection 3NPE / AC 50/60 Hz, 3PE / AC 50/60 Hz
Voltage range (V) 208 — 240
Transformer T1
Wire identification or color blue red
Voltage measured (V) Voltage at transformer (V)
208 0 208
240 0 240
FM08-454-F

Description of the unit
16 Installation instructions
Basic setting of the control
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Supply voltage 14 400 100 — 500 V Enter the local, mean voltage between the
line conductors.
Altitude 2 0 0 = 0—999 m
(3277 ft)
Request the altitude above sea level from
the local weather station. If the altitude is
unknown, enter 0—999 m (3277 ft).
1 = 1000 m (3280
ft)—1999 m
(6557 ft)
2 = 2000 m (6560
ft)—2499 m
(8197 ft)
3 = 2500 m (8200
ft) or higher
Volume of audible
signal
33 0 0 = Quiet Setting the volume
1 = Loud
Unit of temperature 1 0 0 = °C Celsius (°C)
1 = °F Fahrenheit (°F)
Unit of volume 34 0 0 = ml Milliliter (ml)
1 = fl.oz Fluid ounce (fl.oz.)
35 0 0 = Imperial
(fl.oz.)
Imperial fluid ounce
1 = U.S. (fl.oz.) U.S. fluid ounce
80% power 3 0 1 = 80 % Power can be limited to 80% (for special
applications).
0 = 100 %
Power optimization
system
42 0 1 = On If a power optimization system is
connected, "On" must be selected for the
unit to heat.
0 = Off
FM08-454-F

Description of the unit
17Installation instructions
Basic setting of control (Advanced)
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Condensation-hood
after-running time
5 60 0 – 600 s Time extension for the condensation hood,
after the cooking chamber door has been
opened
Generator mode 45 0 0 = No When a generator is used to supply
electricity
1 = Yes
Steam elimination 48 1 0 = Low Sets the steam elimination level
1 = Normal
2 = High
Duration of audible
signal
6 20 0 = Signal off
1 — 180s
Duration of the audible signal
FM08-454-F

Transporting the unit
18 Installation instructions
4 Transporting the unit
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
NOTICE Risk of property damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to its installation site.
FM08-454-F

Transporting the unit
19Installation instructions
4.2 Unpacking the unit
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
INFORMATION When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove all packaging material from the cooking chamber.
4. Clean the unit (See Operating instructions).
5. Enter the information from the nameplate into the Start-up operation
report.
6. Enter the information from the nameplate into the Operating
instructions.
FM08-454-F

Installing the unit
20 Installation instructions
5 Installing the unit
WARNING Risk of burns from spraying hot fat
• Install deep-fat fryers outside the range of the hand shower.
CAUTION Risk of crushing from improper installation
• Protect the unit and work area during installation and alignment.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
NOTICE Risk of property damage from overheating of the unit
• Do not install the unit close to heat sources.
FM08-454-F