Henny Penny FlexFusion PLATINUM COMBI User manual

Model
FPDE615.615
Operation
Manual
FM 05-252 • 23/08/2018
Read the operation manual prior to commissioning
FPDE615.216
FPDE621.615
FPDE621.621
FPDE115.615
FPDE115.621
FPDE121.615
FPDE121.621
FlexFusion® ELECTRIC
PLATINUM COMBI TEAM
PLATINUM
FUSION
FLEX
FM05-252 en-US

Operating and display elements
a
On Off
button f "Equipment functions" button
b Operating element with
touchscreen for top
Combisteamer
g "Automatic cooking" button
c Operating element with
touchscreen for bottom
Combisteamer
h
Back
button
d
Language selection
button i Information bar
e "Manual cooking" button j
FlexiHelp
button
FM 05-252
2 Operating instructions
a
f
e
dc
b
j
i
h
g

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Directory of contents
4 Operating instructions
1Introduction......................................................................... 9
1.1About this manual ............................................................................ 9
1.1.1Explanation of signs ................................................................................  10
1.2Intended use ................................................................................... 11
1.3Warranty.......................................................................................... 11
2Safety information............................................................ 12
3Description of the unit ..................................................... 15
3.1Overview of the unit ....................................................................... 15
3.2Features .......................................................................................... 15
3.2.1Characteristics.........................................................................................  15
3.2.2USB port..................................................................................................  16
3.2.3HACCP logging .......................................................................................  16
3.2.4VideoAssist..............................................................................................  16
3.2.5WaveClean automatic cleaning...............................................................  16
3.2.6CombiDoctor (self-diagnostic program)...................................................  16
3.3Operating and cooking modes...................................................... 17
3.3.1Operating modes.....................................................................................  17
3.3.2Types of cooking .....................................................................................  17
3.3.3Expanded cooking functions ...................................................................  18
3.3.4Core temperature measurement .............................................................  20
3.4MagicPilot equipment controls ..................................................... 21
3.4.1Touchscreen operation............................................................................  22
3.4.2Operating, control and display element functions ...................................  24
3.4.3Display elements .....................................................................................  24
3.5Loading capacity ............................................................................ 26
3.5.1Plate capacity during regeneration..........................................................  26
3.5.2Loading capacity .....................................................................................  27
3.6Standard setting values................................................................. 27
3.6.1Core temperature standard setting..........................................................  27
3.6.2Temperature standard setting .................................................................  27
3.6.3Cooking zone humidity standard setting .................................................  27
4Getting started quickly .................................................... 28
5Operating the unit............................................................. 29
5.1Operating the unit in an environmentally responsible manner .......
29
5.2Switching the unit on and off ........................................................ 29
5.2.1Switching on ............................................................................................  29
5.2.2Switching off ............................................................................................  29
5.3Opening and closing the cooking zone door .............................. 29
5.3.1Opening the single-stage door latch........................................................  30
5.3.2Closing the single stage door latch .........................................................  30
FM05-252

Directory of contents
5Operating instructions
5.3.3Opening the 2-stage door lock ................................................................  30
5.3.4Closing the 2-stage door lock..................................................................  31
5.4Loading and emptying the unit ..................................................... 31
5.4.1Loading and emptying .............................................................................  32
5.5Equipment functions menu ........................................................... 32
5.5.1Opening the equipment functions menu..................................................  33
5.5.2Changing the basic settings ....................................................................  33
5.5.3Retrieving equipment information............................................................  35
5.5.4Setting the date and time ........................................................................  35
5.5.5Presetting the language selection ...........................................................  36
5.5.6Setting favourites.....................................................................................  36
5.5.7Activating and cancelling inhibit operation ..............................................  37
5.5.8Setting the background lighting ...............................................................  38
5.5.9Setting the water filter maintenance ........................................................  38
5.5.10Possible settings in the parameter level................................................  39
5.5.11Importing video......................................................................................  40
5.5.12Importing images...................................................................................  41
5.5.13Importing recipes...................................................................................  42
5.6Basic functions............................................................................... 42
5.6.1Setting the cooking temperature .............................................................  42
5.6.2Setting the cooking time and continuous operation.................................  44
5.6.3Setting the core temperature...................................................................  46
5.6.4Setting the fan speed and direction of rotation........................................  47
5.6.5Using Perfection (regeneration) ..............................................................  48
5.6.6Using PerfectHold ...................................................................................  49
5.6.7Ready2CookSetting  ...............................................................................  50
5.6.8Using start-time preselection...................................................................  51
5.6.9Steam Exhaust SystemUsing (SES) .......................................................  52
5.6.10RackControlUsing 2 ..............................................................................  53
5.6.11FamilyMixUsing  ....................................................................................  56
5.6.12Using the Continue cooking function.....................................................  57
5.6.13Setting manual humidification ...............................................................  58
5.6.14Setting the rest stage ............................................................................  59
5.6.15QualityControlUsing  .............................................................................  60
5.6.16Using low-temperature cooking.............................................................  61
5.6.17Using Delta-T cooking ...........................................................................  62
5.6.18Inserting and removing a USB flash drive .............................................  63
5.6.19Exporting the HACCP log......................................................................  63
5.7Using the core temperature sensor.............................................. 64
5.7.1Measuring with a 4-point core temperature sensor .................................  64
5.7.2Measuring the core temperature when cooking frozen food ...................  65
5.7.3Core temperature display with time-controlled cooking process .............  65
5.7.4Core temperature display outside the cooking process ..........................  66
5.8Manual cooking .............................................................................. 66
FM05-252

Directory of contents
6 Operating instructions
5.8.1Opening the Manual cooking menu.........................................................  66
5.8.2Creating a cooking program step ............................................................  66
5.9Creating and managing your own cooking programs ................ 68
5.9.1Creating a cooking program ....................................................................  69
5.9.2Saving the cooking program....................................................................  70
5.9.3Exporting a cooking program ..................................................................  73
5.10Automatic cooking (autoChef) .................................................... 74
5.10.1Opening the Automatic cooking menu ..................................................  74
5.10.2Finding and opening a cooking program ...............................................  74
5.10.3Starting the cooking program ................................................................  75
5.10.4Ending the cooking program .................................................................  76
5.10.5Modifying the cooking program .............................................................  76
5.10.6Deleting a cooking program ..................................................................  77
5.10.7Exporting and importing a cooking program..........................................  78
5.11VideoAssist................................................................................... 79
5.11.1Watching a video...................................................................................  79
5.11.2Deleting a video.....................................................................................  80
5.12Pausing and finishing use........................................................... 80
5.12.1Perform a hygiene flush after an extended period of idleness ..............  80
6Cleaning and caring for the unit ..................................... 82
6.1Preventing corrosion ..................................................................... 82
6.2Remove rust spots ......................................................................... 82
6.3Cleaning the housing..................................................................... 83
6.4Cleaning the handle, operating elements and operating panel
membrane ............................................................................................. 83
6.5Cleaning the touchscreen ............................................................. 83
6.6Cleaning the door seal................................................................... 84
6.7Cleaning the cooking zone door................................................... 84
6.8Cleaning the steam outlet.............................................................. 85
6.9Cleaning the condensation hood (optional) ................................ 85
6.10Removing calcium deposits from the unit................................. 86
6.11Cleaning the cooking zone automatically with WaveClean ..... 86
6.11.1Preparing for cleaning ...........................................................................  87
6.11.2Selecting the cleaning level...................................................................  88
6.11.3Inserting the cleaning cartridge .............................................................  88
6.11.4Starting automatic cleaning ...................................................................  89
6.11.5Cancelling automatic cleaning...............................................................  89
6.11.6Ending automatic cleaning ....................................................................  90
6.12Cleaning the cooking zone manually ......................................... 90
6.12.1Preparing the cooking zone...................................................................  90
6.12.2Starting the cleaning program ...............................................................  90
6.12.3Spraying the cleaner .............................................................................  91
6.12.4Allowing the cleaner to act ....................................................................  91
FM05-252

Directory of contents
7Operating instructions
6.12.5Starting cleaning....................................................................................  91
6.12.6Rinsing the cooking zone ......................................................................  91
6.12.7Drying the cooking zone........................................................................  91
6.13Swinging the air diverter open and closed ................................ 92
6.14Inspecting the unit........................................................................ 93
6.14.1Performing a visual inspection ..............................................................  93
6.14.2Running CombiDoctor (self-diagnostic program) ..................................  93
7Troubleshooting ............................................................... 95
7.1Emergency mode ........................................................................... 95
7.2Causes of errors and remedies..................................................... 95
7.3Nameplate ....................................................................................... 96
8Carrying out maintenance ............................................... 97
9Dispose of unit in an environmentally responsible
manner ................................................................................. 98
Keyword index.................................................................... 99
FM05-252

Directory of contents
8 Operating instructions
FM05-252

Introduction
9Operating instructions
1 Introduction
1.1 About this manual
The operating instructions are part of the unit and contain information:
•On safe operation,
•On cleaning and care,
•On remedies in case of faults.
Be aware of the following notes and adhere to them:
•Read the operating instructions completely before operating the
unit for the first time.
•Make the operating instructions available to the operator at all
times at the operating site of the unit.
•Insert any supplements from the manufacturer.
•Keep the operating instructions throughout the service life of the
unit.
•Pass on the operating instructions to any subsequent operator of
the unit.
Target group The target group of the instruction manual is the operator, who is
entrusted with the operation, cleaning and care of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
FM05-252

Introduction
10 Operating instructions
1.1.1 Explanation of signs
DANGER Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead to slight or moderately severe injuries.
NOTICE Property damage
Failure to comply can cause physical damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed in
any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
FM05-252

Introduction
11Operating instructions
1.2 Intended use
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the
cooking of food.
It is forbidden to use the unit for purposes, which include the
following:
•Washing dishes
•Storing supplies
•Drying cloths, paper or dishes
•Heating acids, alkaline solutions or other chemicals
•Heating preserved food
•Heating flammable liquids
•Heating rooms
•Cleaning air filters
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM05-252

Safety instructions
12 Operating instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The operator must be familiar with regional regulations and observe
them.
Operation During operation, the following group of individuals must be
supervised by an individual who is responsible for safety:
•Individuals with physical, sensory, or mental handicaps, or who
lack the knowledge and experience to operate the unit properly.
The supervising individual must be familiar with the unit and the risks
associated with it.
Children are not allowed to operate or play with the unit.
Hot surfaces Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective gloves.
•Allow surfaces to cool prior to cleaning.
•Remove hot utensils only with suitable protective gloves or
potholders.
•Remove containers and baking sheets only with suitable
protective gloves or potholders.
Hot liquids Risk of scalding from hot liquids
•Protect arms and hands by wearing suitable protective gloves.
•Remove, transport and empty containers carefully.
Risk of chemical burns from evaporating cleaners
•Follow the instructions of the cleaning agent manufacturer.
•Allow the cooking chamber to cool to a temperature below 60 °C
(140°F) and then clean.
Risk of scalding from steam
•Protect arms and hands by wearing protective gloves.
•Do not hold hands in front of the extractor hood.
•First open the cooking chamber door slightly and allow the steam
to escape. Then open the cooking chamber door completely.
•Dry unit completely after cleaning it.
Defective unit Risk of injury from a defective unit
•Disconnect a defective unit from the electrical supply mains.
•Do not operate a defective unit.
•Allow only qualified personnel to repair the unit.
FM05-252

Safety information
13Operating instructions
•Do not operate a defective unit.
•Allow only an authorized technician to repair the unit.
Fire prevention Risk of fire from dirt and grease deposits
•Clean the unit when finished using it.
•Do not use the unit as a deep fat fryer.
•Clean the cooking zone regularly and remove any fat deposits.
Risk of fire from overheating
•Do not store any combustible objects or plastic containers in the
cooking zone.
Firefighting
•In the event of a fire, disconnect the unit from the electric mains.
•Use a Fire Class F fire extinguisher, never water, to extinguish
grease fires. Other fires, for instance, can be extinguished with fire
extinguishers suitable for Fire Classes A, B, C, CO2 fire
extinguishers or extinguishing media suitable for the fire class
confronted.
Unit on casters Risk of injury from a unit on casters
•Lock casters during operation.
•Only move an empty unit.
Risk of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the power
connection at the installation site so that no tensile load is applied
to the power connection if the unit is moved.
Improper cleaning Risk of chemical burns from cleaning agent
•Follow the instructions of the cleaning agent manufacturer.
•Take appropriate protective measures when handling aggressive
cleaning agents.
Risk of falling on smooth floors
•Keep the floor in front of the unit clean and dry.
Risk of injury from improper cleaning
•Clean the cooking zone carefully. The cooking zone sensor
protrudes into the cooking zone.
Risk of physical damage from improper cleaning
•Clean the unit after using it.
•Do not clean the unit with a high-pressure cleaner or water jet.
•Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
FM05-252

Safety information
14 Operating instructions
•Do not clean the housing with highly abrasive sponges.
•Follow the instructions of the cleaning agent manufacturer.
•Do not cool shock the unit by cooling it abruptly.
•Clean the cooking zone carefully. The cooking zone sensor
protrudes into the cooking zone.
•Do not use any bleaching or chlorine-containing cleaners or
disinfectants.
•Remove rust spots with an abrasive.
•Keep the unit free of calcium deposits.
Hygiene Health risk from insufficient hygiene
•Observe applicable regional hygiene regulations.
Core temperature
measurement
Risk of injury from overheated core temperature sensor
•Do not heat the core temperature sensor over an open flame.
Improper use Risk of physical damage from improper use
•Use only original accessories.
•Train operators regularly.
•Do not heat food warmer plates or tins of preserved food.
•Do not cover air inlet and outlet openings.
•Do not operate the unit at temperatures below 4° C (39°F)
•Remove the core temperature sensor before the cooked food is
removed.
•Insert the core temperature sensor back into the holder after use.
FM 05-252

Description of the unit
15Operating instructions
3 Description of the unit
The unit is a hot air steamer, which is suitable for most cooking
methods used in commercial kitchens. It can be used with either hot air
or unpressurised live steam, either individually, in sequence, or in
conjunction with moist or dry heat.
3.1 Overview of the unit
a
j
i
hgf
e
d
c
b
m
l
k
Image: Floor-standing unit
a Housing h Nameplate
b Support rack i Equipment leg
c Insulated window j Hand shower
d Cooking zone door k Control unit
e Door handle l Air inlet
f Steam drain channel m Steam outlet
g USB port (covered)
3.2 Features
3.2.1 Characteristics
•Two cooking zones that can be used independently of each other
•Two 4-point core temperature sensors
FM05-252

Description of the unit
16 Operating instructions
•A hand-held shower with sufficient hose length for both cooking
zones
•Two cooking zone doors with hygiene glazing
•1-stage door lock
•2-stage door lock (optional)
•Power optimisation system (optional)
•Ethernet connection (optional)
•Cooking zone doors hinged on the right
•WaveClean
•Steam Exhaust System (SES)
3.2.2 USB port
The unit is equipped with a USB port (USB 2.0).
HACCP logs can be exported via the USB port.
A wireless or corded barcode scanner (optional) can be connected to
the USB port.
INFORMATION The left USB plug-in position is for the top Combisteamer, the right USB plug-
in position is for the bottom Combisteamer.
3.2.3 HACCP logging
All cocking programs run are recorded in the HACCP log.
The data are exported via the USB port.
3.2.4 VideoAssist
VideoAssist can be used to display videos with additional explanations
regarding operation.
3.2.5 WaveClean automatic cleaning
With WaveClean automatic cleaning,the cooking zone is cleaned with
the aid of a cleaning cartridge intended specifically for the program and
then rinsed clean.
3.2.6 CombiDoctor (self-diagnostic program)
CombiDoctor uses a selectable self-diagnostic program to check the
components used for climate control and cleaning.
FM05-252

Description of the unit
17Operating instructions
3.3 Operating and cooking modes
3.3.1 Operating modes
Manual cooking
In the Manual cooking mode, individual cooking modes and
equipment functions can be activated directly. The various cooking
modes and equipment functions can be modified individually.
Automatic cooking (autoChef)
In the Automatic cooking mode, saved cooking programs can be
activated and modified if necessary.
3.3.2 Types of cooking
Steaming
Steaming is a cooking mode, in which the food to be cooked is
cooked gently by means of steam in a temperature range of to .
Combisteaming
Combisteaming is a cooking mode, in which the steaming and hot air
cooking modes are combined. The temperature range extends from
to .
Hot air
Hot air is a cooking mode, in which the food to be cooked is cooked
without additional moisture in a temperature range of to .
Perfection (regeneration)
Perfection is a cooking mode, in which cooled food being cooked can
be kept warm and prepared in a short time in a temperature range of
to .
Delta-T cooking
Delta-T cooking is a cooking mode, in which the cooking temperature
depends on the core temperature of the food being cooked.
The cooking temperature is always higher than the current core
temperature by the set value (Delta-T value, cooking temperature
difference). The resulting cooking time is longer than with other
cooking modes.
Delta-T cooking is particularly well-suited for gentle cooking. The food
being cooked remains tender and juicy with little weight loss.
Low-temperature cooking
Low-temperature cooking is a cooking mode, in which the food to be
cooked is cooked particularly gently in a temperature range of to .
The cooking time is considerably longer than at higher temperatures,
but no supervision is required and the cooking time can be extended
considerably without any loss in quality.
FM05-252

Description of the unit
18 Operating instructions
The food being cooked remains tender and juicy with little weight
loss.
Baking
Baking is a cooking mode, in which the texture of the food to be
cooked is loosened and then cooked and browned by hot air in a
temperature range of to . Before baking takes place, a humidifying
process and its associated acting time can be performed.
3.3.3 Expanded cooking functions
Expanded cooking functions can be used to modify individual cooking
steps for the particular food being cooked.
The following expanded cooking functions are available:
PerfectHOLD
PerfectHOLD is a cooking function, in which the food to be cooked is
kept warm in the unit at a temperature range of to after the actual
cooking process, until it is ready to be served.
Ready2Cook (preheating)
For many cooking programs such as baking for example, the correct
starting temperature is important.
With Ready2Cook, the cooking zone can automatically be heated or
cooled to the correct starting temperature.
A screen-filling display gives information during the procedure about
the status.
Start-time preselection
INFORMATION When using the start time delay, temperatures that promote the growth of
harmful microorganisms on the food being cooked can occur in the cooking
zone. Observe food processing regulations.
Start-time preselection allows a waiting period to be set until the
program starts.
In this way, bottlenecks in production and preparation can be avoided.
The prepared food to be cooked can be loaded into the unit and the
desired cooking program selected.
Steam Exhaust System (SES)
This function is activated as standard for all cooking programs that
have a cooking time longer than 6 minutes.
The Steam Exhaust System (SES) is activated automatically shortly
before the end of cooking.
FM05-252

Description of the unit
19Operating instructions
After the cooking time has elapsed, the Steam Exhaust System (SES)
extracts the steam from the cooking zone. It is then possible to open
the cooking zone door without risk of injury.
RackControl2
RackControl is ideal for rolling cooking.
With the extended RackControl2 cooking function, different foods
such as potatoes, cauliflower, peas, carrots and meat can be cooked
simultaneously for different times.
RackControl2 monitors the various cooking times in one process.
When a cooking time has elapsed, a signal sounds and the food
being cooked can be removed.
The set temperature can be changed during an active cooking
process, without the process having to be stopped.
ChefsHelp
The extended ChefsHelp cooking function allows a cooking step to be
inserted, which at a certain time gives the user further help
information through text and images.
FlexiRack
The extended FlexiRack cooking function enables a cooking program
to be set individually for each rack.
FamilyMix
With the extended FamilyMix cooking function, the appropriate
cooking programs for the currently set cooking mode are displayed
from the
Automatic cooking (autoChef) menu. The cooking programs
displayed have the same cooking climate and an identical or shorter
cooking time. Tapping the individual suggestions transfers the
cooking times for the particular products to the RackControl function,
and these can then be started during cooking when desired.
Manual humidification
The extended Manual humidification cooking function allows the
cooking humidity to be increased during operation.
Manual humidification can only be used in the Hot air and Delta-T hot
air cooking modes.
The remaining time for this procedure is displayed during
humidification. After the Drop symbol has been touched, the set value
is displayed for 3 seconds.
Resting time
With the extended Resting time cooking function, a cooking step can
be inserted during which the heating and the fan are programmed to
switch off for a certain period of time.
FM05-252

Description of the unit
20 Operating instructions
QualityControl
The extended QualityControl cooking function enables the control
system to detect by itself the loading volume and to adjust the
particular cooking parameters in autoChef. This ensures that there is
always first-class quality.
After-cooking button
The After-cooking button allows the cooking process to continue for a
previously defined time, after the cooking program has elapsed.
Time2Serve
Using the extended Time2Serve cooking function, different products
can be ready to serve at the same time.
The serving time is specified. The Combisteamer gives a message,
when a remaining cooking time for a product is reached. A signal
sounds and the food to be cooked is loaded in succession during an
active cooking process. The cooking time is reduced and resources
saved.
ClimaSelect plus
The extended ClimaSelect plus cooking function optimises the
climate in the cooking zone. Steam is introduced in small stages, and
the climate can be controlled individually.
3.3.4 Core temperature measurement
When using core temperature measurement, the temperature inside
the food being cooked is measured by means of a core temperature
sensor.
As soon as the target core temperature is reached, the cooking
process is ended automatically or, in the case of a multi-step cooking
program, the next cooking step starts.
The use of core temperature measurement offers the following
benefits:
•Reduced energy and water consumption
•No overcooking
•Less weight lost by the food being cooked
•High HACCP safety
FM05-252