Henny Penny FlexFusion SpaceSaver Plus FSE-610 User manual

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Installation
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FM08-431-H • 2/24/2020
FM08-431-H en-US
Read the operating instructions prior to commissioning
SPACE$AVER (PLUS)
FlexFusion® ELECTRIC
SPACE$AVER PLUS
FUSION
FLEX
Model
610
FSE-

Henny Penny Corporation
P.O.Box 60
Eaton,OH 45320
USA
Phone [phone]
Fax [phone]
Toll free in USA
Phone [phone]
Fax [phone]
www.hennypenny.com
2 Installation instructions

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Personnel qualifications.................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety instructions ............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.1.1Tabletop unit............................................................................................  10
3.1.2Built-in unit...............................................................................................  11
3.2Unit and connection data............................................................... 11
4Transporting the unit ....................................................... 16
4.1Transporting the unit to the installation site ............................... 16
4.2Unpacking the unit ......................................................................... 16
5Installing the unit.............................................................. 18
5.1Minimum clearances ...................................................................... 18
5.2Setting up the unit on a work surface or underframe................. 19
5.2.1Attaching the insertion height warning note ............................................  19
5.2.2Installing the hang-in frame .....................................................................  19
5.3Fastening the unit to the floor....................................................... 20
5.3.1Securing the unit to prevent tipping.........................................................  20
6Connecting the unit.......................................................... 24
6.1Opening and closing the housing................................................. 24
6.1.1Removing and attaching the rear panel ..................................................  24
6.1.2Removing and attaching the unit cover ...................................................  25
6.2Making the electrical connection.................................................. 26
6.2.1Connecting the electrical connection line ................................................  28
6.2.2Connecting the power optimization system.............................................  30
6.2.3Connecting the potential equalization .....................................................  31
6.3Connecting the kitchen guiding system ...................................... 31
6.4Performing the basic setting of the control................................. 32
6.4.1Changing the basic setting of the control ................................................  32
6.5Making the water connection ........................................................ 33
6.5.1Connecting the drinking water connection line........................................  34
6.5.2Connecting softened drinking water to both connections........................  34
6.6Making the waste water connection ............................................. 35
6.6.1Connecting the waste water line to a permanent connection..................  36
6.6.2Connecting a waste water line with an unobstructed discharge..............  36
7Installing the unit.............................................................. 38
FM08-431-H

Directory of contents
4 Installation instructions
8Testing the function ......................................................... 39
8.1Checking the controls.................................................................... 39
8.2Checking the inspection of the cooking chamber door ............. 39
8.3Heating and rinsing the unit.......................................................... 39
9Putting the unit into service ............................................ 41
9.1Nameplate  ...................................................................................... 41
9.2Filling out the Start-up operation report ...................................... 41
FM08-431-H

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The installation instructions are part of the unit and contain
information on safe installation of the unit.
Observe the following notes and adhere to them:
•Read the installation instructions completely prior to installation.
•Make the installation instructions available to the installation fitter
at the operating site at all times.
•Preserve the installation instructions throughout the service life of
the unit.
•Insert any additions from the manufacturer.
•Pass on the installation instructions to any subsequent operator of
the unit.
Target group The target group of the installation instructions is trained qualified
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
can arise between this and the actual unit.
FM08-431-H

Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER Imminent danger
Failure to comply will lead to death or very severe injuries.
WARNING Potential danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead do slight to moderately severe injuries.
NOTICE Property damage
Failure to comply can cause property damage.
INFORMATION Information
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps which can be performed in
any sequence.
1.
2.
Action steps which must be performed
in the specified sequence.
Result of an action performed or
additional information relating to it.
FM08-431-H

Introduction
7Installation instructions
1.2 Personnel qualifications
Explanation of qualification
Skilled personnel •A skilled person is someone who, on the basis of
their technical training, knowledge and experience
as well as familiarity with the applicable standards,
can assess the assigned work and recognize pos-
sible dangers.
Type of activity Qualification
Electrical connection •Electrician
•Specialized training
•Employee of the responsible technical company
Water connection •Water specialist
•Specialized training
•Employee of the responsible technical company
Waste water connection •Waste water specialist
•Specialized training
•Employee of the responsible technical company
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Improper startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
FM08-431-H

Safety instructions
8 Installation instructions
2 Safety instructions
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installation fitter must be familiar with regional regulations and
observe them.
The installation fitter must observe the safety instructions in these
installation instructions and in the "Safety information" chapter of the
operating instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
installation, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organizational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify danger zones when transporting, installing and connecting
the unit.
•Prior to starting the installation tasks, notify any operator present
about the procedure.
•Prior to starting the installation task, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
FM08-431-H

Safety instructions
9Installation instructions
Installation Risk of property damage and personal injury from improper
installation
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electric supplier.
•Ensure that only electricians licensed by the electric supplier
connect the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Danger of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure the system
is dead.
•Use only insulated tools.
Unit on casters Danger of a line breaking if subjected to high tensile load
•Using a chain to provide strain relief for the connection lines,
secure the unit at the installation site so that the connection lines
are not put under tension when the unit is moved. The strain relief
must be designed for a tensile load of at least 0.6 kN.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in these installation instructions and in the
"Safety information" chapter of the operating instructions.
•Only put the unit into service after a successful function test in its
assembled state.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
FM08-431-H

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
3.1.1 Tabletop unit
i
hgf
e
d
c
b
a
l
k
j
Image: Tabletop unit
a Operating unit g Drain channel, unit
b Hang-in frame h Core temperature sensor
(concealed)
c Insulating disk i Nameplate
d Cooking chamber door j USB port
e Door handle k Steam outlet nozzle
f Drain channel, door l Air inlet nozzle
FM08-431-H

Description of the unit
11Installation instructions
3.1.2 Built-in unit
jih
g
f
e
d
c
b
k
a
Image: Built-in unit
a USB port g Door handle
b Ventilation grille h Drain channel, door
c Operating unit i Drain channel, unit
d Hang-in frame j Core temperature sensor
(concealed)
e Insulating disk k Nameplate
f Cooking chamber door
3.2 Unit and connection data
Size 610
Dimensions
Unit
Length x Width x Height (mm
(in))
787 (30,98) x 550 (21,65) x 784 (30,87)
Built-in unit
Length x Width x Height (mm
(in))
788 (31,02) x 550 (21,65) x 800 (31,5)
Weight
Unit ≈(kg (lb)) 67 (147,7)
Emissions
Heat dissipation when connected to 400 V
Latent heat dissipation (W) 1404
Sensible heat dissipation (W) 936
Noise level (db(A)) < 65
Operating environment
Temperature (°C (°F)) 5 (41 ) 40 (104 )—
Relative humidity (%)
non-condensing
95
FM08-431-H

Description of the unit
12 Installation instructions
Size 610
Electrical connection
Protective system IPX5
Type of connection 3PE AC 50/60Hz, 3NPE AC 50/60Hz
Voltage (V) 200
Connected load (kW) 7
Fuse (A) 25
Voltage (V) 208
Connected load (kW) 7.4
Fuse (A) 25
Voltage (V) 220
Connected load (kW) 8.4
Fuse (A) 25
Voltage (V) 230
Connected load (kW) 9.1
Fuse (A) 25
Voltage (V) 240
Connected load (kW) 9.8
Fuse (A) 25
Voltage (V) 380
Connected load (kW) 7.4
Fuse (A) 16
Connected load (kW) 10.1
Fuse (A) 16
Voltage (V) 400
Connected load (kW) 7.8
Fuse (A) 16
Connected load (kW) 11.2
Fuse (A) 20
Voltage (V) 415
Connected load (kW) 8.1
Fuse (A) 16
Connected load (kW) 12
Fuse (A) 20
Voltage (V) 440
Connected load (kW) 7.9
Fuse (A) 16
Type of connection 2PE AC 50/60Hz
Voltage (V) 208
FM08-431-H

Description of the unit
13Installation instructions
Size 610
Connected load (kW) 5.3
Fuse (A) 35
Voltage (V) 240
Connected load (kW) 6.9
Fuse (A) 35
Type of connection 1NPE AC 50/60Hz
Voltage (V) 220
Connected load (kW) 5.8
Fuse (A) 35
Voltage (V) 230
Connected load (kW) 6.4
Fuse (A) 35
Voltage (V) 240
Connected load (kW) 6.9
Fuse (A) 35
Softened drinking water connection
Water type Softened drinking water, cold
Carbonate hardness
CaCO3(mmol/l (ppm))
<0,9 (90 ppm)
Chloride Cl (mg/l) < 100
Iron FE (mg/l) < 0.2
Connection pressure (kPa (psi)) 200 (29) 600 (87)—
Connection (") R 3/4 outside thread
Drinking water connection
Water type Drinking water, cold
Carbonate hardness
CaCO3(mmol/l (ppm))
<4 (400 ppm)
Connection pressure (kPa (psi)) 200 (29) 600 (87)—
Connection (") R 3/4 outside thread
Water consumption, steaming
Softened drinking water (l/h
(gal/h))
10 (2,64)
Water consumption, combisteaming
Softened drinking water (l/h
(gal/h))
2,2 (0,58)
Water consumption, WaveClean cleaning program
Softened drinking water (l (gal)) 1,3 (0,34)
Drinking water (l (gal)) 17,7 (4,68)
Waste water connection
Waste water type Dirty water
FM08-431-H

Description of the unit
14 Installation instructions
Size 610
Maximum length (m (ft)) 1 (3,3) with downward slope of at least
5% or 3°
Temperature resistance (°C
(°F))
95 (203 )
Connection (mm (in)) 40 (1,57)
Maximum flow rate (l/min (gal/
min))
10 (2,64)
Floor fastening
Absolutely essential for the following unit types
SKECOD610G2 Only in combination with underframe, including MagicHood
Basic setting of the control
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Supply voltage 14 400 100 — 500 V Enter the local, mean voltage between the
line conductors.
Date / time yyyy - mm - dd Year - Month - Day
hh : mm Hour : Minute
Altitude 2 0—999 0—999 m (3277
ft)
Request the altitude above sea level from
the local weather station. If the altitude is
unknown, enter 0—999 m (3277 ft).
1000 m (3280
ft)—1999 m
(6557 ft)
2000 m (6560
ft)—2499 m
(8197 ft)
2500 m (8200 ft)
or higher
Volume of audible
signal
Medium Individual Sets the volume.
Temperature unit
setting
1 °C °C Celsius (°C)
°F Fahrenheit (°F)
Volume unit 34 ml (ml) Milliliter (ml)
(fl.oz.) Fluid ounce (fl.oz.)
35 Imperial
(fl.oz.)
Imperial (fl.oz.) Imperial fluid ounces
U.S. (fl.oz.) U.S. fluid ounces
Water filter
maintenance
44 0 0 — 99900 l
(26393,66 gal)
Water quantity up to the maintenance
message.
0 = No maintenance message
Network DHCP Network address
and DHCP
Select and set interface.
FM08-431-H

Description of the unit
15Installation instructions
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Kitchen control
technology
652 Disabled 0 = Disabled
1 = Active
Indicates whether the kitchen guiding
system is in use.
659 Ethernet 0 = Ethernet
1 = Serial
Type of signal transmission (interface)
653 1188 0 — 65535 TCP port setting
654 254 0 — 254 Unit address
80% power 3 100 80 % Power can be limited to 80% (for special
applications).
100 %
Power optimization
system
42 Off On If a power optimization system is
connected, "On" must be selected for the
unit to heat.
Off
Settings parameters 1. Set parameters via the roller.
2. Tap the "Read" button to display the
set values.
3. Specify another value via the button
panel.
4. Press the "Write" button to save the
new value.
Basic setting of control (Advanced)
Basic setting Parameter
s
Standard
value
Range of
adjustment
Explanation
Generator mode 45 0 0 = No When a generator is used to supply
electricity
1 = Yes
Steam elimination 48 1 0 = Low Sets the steam elimination level
1 = Normal
2 = High
Time format 675 0 0 = 24 h Set the 12-h or 24-h time format
1 = 12 h
Format for cooking
program times
676 0 0 = hh:mm
1 = mm:ss
2 = automatic
Display format for cooking program times
FM08-431-H

Transporting the unit
16 Installation instructions
4 Transporting the unit
CAUTION Risk of property damage and personnel injury from tipping unit
• Stay clear of lifted unit.
• Move lifted unit carefully.
NOTICE Risk of property damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Use suitable transport means to move unit to its installation site.
Image: Lengthwise and crosswise transport on pallet
4.2 Unpacking the unit
CAUTION Risk of injury from sharp edges
• Wear protective gloves.
INFORMATION When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
FM08-431-H

Transporting the unit
17Installation instructions
Image: Unpacking the unit
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove all packaging material from the cooking chamber.
4. Clean the unit (See Operating instructions).
5. Enter the information from the nameplate into the Start-up operation
report.
6. Enter the information from the nameplate into the Operating
instructions.
FM08-431-H

Installing the unit
18 Installation instructions
5 Installing the unit
CAUTION Risk of crushing from improper installation
• Protect the unit and work area during installation and alignment.
CAUTION Risk of fire from failure to observe applicable regional fire preven-
tion regulations
• Observe applicable regional fire prevention regulations.
NOTICE Risk of property damage from overheating of the unit
• Do not install the unit close to heat sources.
Planning drawing
The planning drawing and additional documents can be retrieved from
the manufacturer's page on the Internet (see Legal details) by entering
the number on the unit.
5.1 Minimum clearances
The following clearances from walls, ceilings or other equipment must
be maintained when installing the unit:
•Left, right and rear: at least 50 mm (1,97 in).
DB
C
A
Image: Minimum clearances to walls, ceiling or units
A B C * D
50 (1,97) 100 (3,94) --- 50 (1,97)
All dimensions in mm (in)
* Depends on the kitchen ventilation system and quality of ceiling material
FM08-431-H

Installing the unit
19Installation instructions
5.2 Setting up the unit on a work surface or underframe
CAUTION Danger due to heavy weight of the unit (over 60 kg)
• Erect the unit with several people.
• Raise / lower the unit with suitable lifting equipment.
Prerequisite Work surface/underframe must support the weight of the unit
Work surface/underframe must be level
Subframe installed in accordance with planning drawing
1. Lift unit.
2. Place unit on work surface or the upright bolts of the underframe.
5.2.1 Attaching the insertion height warning note
CAUTION Risk of scalding due to spillage of hot cooked food
• Attach stickers if the upper insertion rails are higher than 1,6 m (5,3 ft).
Image: Attaching the insertion height warning note
1. Clean the adhesive surface for the sticker.
2. Attach the sticker to the cooking chamber door at the height of the
1,6 m (5,3 ft).
5.2.2 Installing the hang-in frame
Depending on the version, the base frame can be equipped with a
hang-in frame.
The hang-in the frame is used to hold containers, baking sheets and
grates.
FM08-431-H

Installing the unit
20 Installation instructions
c
b
AB
c
a
Image: A Stop profile, B Hang-in frame
a Stop profile c Hang-in frame
b Bolt
Prerequisite Pins installed in the uprights of the base frame
1. Place the stop profiles on the pins (at the back).
2. Install the support racks.
5.3 Fastening the unit to the floor
5.3.1 Securing the unit to prevent tipping
WARNING Risk of accident from insufficient fastening
Unit can tip over
• Depending on the unit type, suitable measures must be taken to fasten the
unit to the floor.
• Comply with the requirements for the condition of the floor.
• Comply with the requirements for the means of fastening.
• Follow the manufacturer's instructions for using the means of fastening.
Depending on the size, it is essential that certain combisteamer types
or combisteamers used in combination with a Stapelkit (stacking kit), a
recirculation hood, an underframe or base cabinet be secured to
prevent tipping.
Unit types that must be secured to prevent tipping (see "Unit and
connection data").
FM08-431-H