HERKULES HCR3 User manual

Part# 1002513
-
06
05/6/22
Model: HCR3
This manual contains important information concerning the
installation and operation of the crusher listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA
248-960-7100 800-444-4351 Fax [phone]
Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending
website: www.herkules.us Made in the USA e-mail: [e-mail]
Page 1 of 8

Table of Contents
Warnings …………………………………………………………………………………………………………………. 3
Model Information ………………………………………………………………………………………………………. 4
Installation ……………………………………………………………………………………………………………….. 5
Inspection ………………………………………………………………………………………………………………… 6
Operation ………………………………………………………………………………………………………………… 6
Maintenance …………………………………………………………………………………………………………. 7
Repair …………………………………………………………………………………………………………………….. 7
Schematic ………………………………………………………………………………………………………………. 7
Drawing & Parts ………………………………………………………………………………………………………………….. 8
Warning Symbol Caution Symbol
Serial Number
Model Number
Purchase Date
Distributor
CAUTION
WARNING
This symbol alerts you to the possibility of
serious injury or death if you do not follow the
instructions.
This symbol alerts you to the possibility of
damage to or destruction of equipment if you
do not follow the instructions.
This product has patent protection under
one or more of the following patent numbers:
7070167, 5485860, 5193561, 5174317
4960142, 4793369, 1299468
and Patents Pending
website: www.herkules.us
1002742
PATENT NUMBERS
Page 2 of 8

FAILURE TO HEED THE FOLLOWING WARNINGS MAY RESULT
IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
1 Herkules will not be held responsible for any personal injury and/or property damaged caused
due to owner/operator failure to follow the warnings and cautions listed in this manual.
2 Read and understand all warnings, cautions and instructions before operating this equipment.
3 It is the owner/operator's responsibility to maintain the legibility of all warning and instruction labels.
4 Do not alter or modify any part of this equipment.
5 Do not attempt to bypass the door/latch interlock system. The door interlock is provided for operator safety.
6 DO NOT open the door while the unit is operating. Always wait for the crusher to cycle completely.
7 Crush only intended matter for the crusher.
8 Always wear safety glasses when operating the crusher.
9 Always wear suitable industrial gloves when handling crushed objects to prevent injury.
10 Check equipment regularly for proper operation and repair or replace worn or damaged parts immediately.
11 Any crusher that appears to be damaged in any way, is badly worn or operates abnormally shall be removed
from use until repairs are made. Use only manufacture's approved accessories and service parts.
Contact a factory authorized service center for repairs.
12 DO NOT REMOVE THIS LABEL. REPLACE IF DAMAGED.
WARNING
Page 3 of 8

Model Information
SPECIFICATIONS
Maximum crushing pressure 2.1 tons
Can capacity One 1-gallon can
Three 1-quart cans
Time to crush can 20 seconds
Overall width 18.125"
Overall height 25.25"
Overall depth 13.5"
Chamber width 9.25"
Chamber height 8.75"
Chamber depth 9"
Required air pressure 90-120 p.s.i.
Total weight 75 Ibs.
OWNER/OPERATOR RESPONSIBILITY
It is the owner/operator's responsibility to properly use and maintain this equipment.
The instructions and warnings contained in this manual shall be read and understood by the owner/operator prior
to operating this equipment.
If an owner/operator does not understand English, the contents of this manual shall be explained in the owner/
operator native language to assure the owner/operator comprehends.
It is the owner/operator's responsibility to maintain the legibility of all warning and Instruction labels.
The owner/operator shall retain this manual for future reference to important warnings, operating and maintenance
instructions.
Page 4 of 8

INSTALLATION
See figures 1 & 2. Install the crusher as follows.
Step 1
Set the unit on a bench or table that
can support its weight. It is
recommended that the unit be
lagged or bolted down.
Step 2
Assemble the oiler to the valve using
(1) 1/4 NPT hex nipple.
Note: Arrow on oiler must point towards
the valve
Step 3
Assemble the air pressure gauge to the
filter/regulator by first removing the plug
on the side with the arrow pointing
from left to right.
Step 4
Assemble the filter/regulator to the
oiler using (1) 1/4 NPT hex nipple.
Note: Arrow on filter/regulator must point
towards the valve
Step 5
Fill the oiler with 30W non-detergent oil
Note: Set to about 1/3 of max drip rate.
Lower drip rate if cylinder is leaking oil.
Step 6
Attach the provided hose barb to the
filter/regulator.
Step 7
Connect air supply to the hose barb.
Note: Air supply should not exceed 120 psi.
Filter/Regulator
#T17M
Oiler
#T18
Nipple
Air Gauge
#008-370
Hose Barb
Air supply
To valve
figure 2
figure 1
Control valve
Oiler
Filter/Regulator Mounting holes
Page 5 of 8

INSPECTION
Prior to operation a visual Inspection shall be made. Check crusher for leaks, worn or missing parts.
Periodically check oil level of oiler.
DO NOT RUN WITHOUT OIL
.
Any crusher that appears to be damaged in any way, is badly worn or operates abnormally shall be removed
from use until repairs are made. Contact a factory authorized service center for repairs.
If over pressurizing of the equipment is believed to have occurred, contact a factory authorized service center for
inspection of the crusher.
An annual inspection by a factory authorized service center is recommended.
OPERATION
1) Turn the external air supply on.
2) Verify the pressure gauge on the pressure regulator/filter reads between 100 and 120 p.s.i. Adjust the regulator
as required.
Note:
If the external air supply is less than 100 psi, the crusher will operate but the crushing performance is reduced.
3) Open door and place empty can in center of chamber.
Note:
For a gallon can, use the centering rods on the base plate for proper placement.
4) Close the door and latch it firmly.
5) The pneumatic piston will descend to crush the can. At the end of the crushing cycle open the
door to remove the crushed can.
WARNING
The crushing mandrel may be still moving when the
door is opened. Wait until the mandrel stops before
placing hand in chamber.
6) Once the crushing plate has stopped moving, remove the crushed cans from the crushing chamber.
WARNING
A crushed can may have jagged metal edges. Use
industrial work gloves to protect operator's hands
when handling a crushed can.
7)
IMPORTANT!! LEAVE THE DOOR AJAR WHEN NOT IN USE.
DISCLAIMER
Remove all solvents from cans
prior to crushing.
Page 6 of 8

SAFETY INFORMATION
Read and understand all warnings, cautions and instructions before operating this equipment. Caution should be used
when operating this equipment as personal injury and/or property damage can result from equipment misuse. Adequate
personal protection is recommended to prevent splashing of fluids on the skin or in the eyes.
MAINTENANCE
Regularly check the pressure filter/regulator moisture trap for water. Drain as required.
Periodically check oil level in oiler. Fill to 3/4 full with 30W non-detergent oil when necessary.
DO NOT RUN WITHOUT OIL.
Regularly clean the crusher chamber to remove any accumulated sludge, metal particles or any other debris that
could affect the crusher operation.
Apply grease to door hinges on a regular basis to prevent the door from binding.
Apply motor oil to door latch pivot points on a regular basis to prevent latch from binding.
REPAIR
No service parts are available for this can crusher. Special tools and procedures are required for repair. If
repair is required, contact Herkules Equipment Corporation Customer Service, (800-444-4351) for your nearest authorized
service center.
SCHEMATIC
Valve
#12174
Door Switch
#M2 &
2 x #T3
Regulator
#T17M
Oiler
#T18
Cylinder
#008-640
Air Gauge
#008-370
Nipple Hex 1/4 NPT
2 x #M25
Fitting PTC 90º SVL 1/4x1/4 NPT
2 x #002-118
Red Bushing 3/4 NPT X 1/4 NPT Brass
2 x #002-125
Page 7 of 8

DRAWING & PARTS
Screw BHSC 8-32 x 1-1/2
#008-246
Control Valve
#12174
Cylinder
#008-640
Ram Plate
#15395
Crusher Chamber
(Complete Weldment for HCR3)
#12173
Page 8 of 8