HIMA HIMatrix M45 User manual

HIMatrix
Safety-Related Controller
Manual M-CPU 01
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.00 HI 800 655 E

HI 800 655 E Rev. 1.00 (1343)
All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,
this also applies to other manufacturers and their respective products referred to herein.
HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of
HIMA Paul Hildebrandt GmbH + Co KG.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions, please
contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the
manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website at http://www.hima.de and
http://www.hima.com.
© Copyright 2013, HIMA Paul Hildebrandt GmbH + Co KG
All rights reserved
Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Type of change
Revision
index Revisions technical editorial
1.00 First issue

M-CPU 01 Table of Contents
HI 800 655 E Rev. 1.00 Page 3 of 38
Table of Contents
1Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 5
1.3 Formatting Conventions 6
1.3.1 Safety Notes 6
1.3.2 Operating Tips 7
2Safety 8
2.1 Intended Use 8
2.1.1 Environmental Requirements 8
2.1.2 ESD Protective Measures 8
2.2 Residual Risk 9
2.3 Safety Precautions 9
2.4 Emergency Information 9
3Product Description 10
3.1 Safety Function 10
3.1.1 Reaction in the Event of a Fault 10
3.2 Scope of Delivery 10
3.2.1 IP Address and System ID (SRS) 10
3.3 Type Label 11
3.4 Structure 12
3.4.1 Block Diagram 12
3.4.2 Front view 13
3.4.3 LED indicators 14
3.4.3.1 Module Status Indicators 14
3.4.3.2 Program Light Emitting Diodes 15
3.4.3.3 User and System Bus LEDs 15
3.4.3.4 Ethernet Indicators 16
3.4.4 Operating System 16
3.4.5 User Program 16
3.4.6 Alarms&Events 16
3.4.7 Communication 16
3.4.7.1 Connections for Ethernet Communication 17
3.4.7.2 Network Ports Used for Ethernet Communication 17
3.4.8 Monitoring the Operating Voltage 17
3.5 Product Data 18
3.6 Socket M-SO CPU 01 19
3.7 Certified HIMatrix M-CPU 01 19

Table of Contents M-CPU 01
Page 4 of 38 HI 800 655 E Rev. 1.00
4Start-up 20
4.1 Mounting 20
4.2 Mounting and Removing the Modules and the Socket 20
4.2.1 Mounting a Socket 20
4.2.2 Mounting and Removing the Modules 22
4.3 Configuration 22
4.3.1 Tab Module 23
4.3.2 Tab Routings 25
4.3.3 Tab Ethernet Switch 25
4.3.4 Tab VLAN (Port-Based VLAN) 26
4.3.5 Tab LLDP 26
4.3.6 Mirroring Tab 26
5Operation 27
5.1 Handling 27
5.2 Diagnosis 27
6Maintenance 28
6.1 Errors 28
6.2 Maintenance Measures 28
6.2.1 Loading the Operating System 28
6.2.2 Proof Test 29
7Decommissioning 30
8Transport 31
9Disposal 32
Appendix 33
Glossary 33
Index of Figures 34
Index of Tables 35
Index 36

M-CPU 01 1 Introduction
HI 800 655 E Rev. 1.00 Page 5 of 38
1 Introduction
This manual describes the technical characteristics of the module and its use. It provides
information on how to install, start up and configure the module in SILworX.
1.1 Structure and Use of this Manual
The content of this manual is part of the hardware description of the HIMatrix M45
programmable electronic system.
This manual is organized in the following main chapters:
Introduction
Safety
Product Description
Start-Up
Operation
Maintenance
Decommissioning
Transport
Disposal
Additionally, the following documents must be taken into account:
Name Content Document no.
HIMatrix M45
Safety Manual Safety functions of the HIMatrix sys-
tem HI 800 653 E
HIMatrix M45
System Manual Hardware description of the HIMa-
trix M45 HI 800 651 E
SILworX
Communication Manual Description of communication and protocols HI 801 101 E
SILworX Online Help (OLH) Instructions on how to use SILworX -
First steps manual Introduction to SILworX HI 801 103 E
Table 1: Additional Relevant Documents
The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision
index on the footer can be used to compare the current version of existing manuals with the
Internet edition.
1.2 Target Audience
This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the modules
and systems. Specialized knowledge of safety-related automation systems is required.

1 Introduction M-CPU 01
Page 6 of 38 HI 800 655 E Rev. 1.00
1.3 Formatting Conventions
To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold To highlight important parts.
Names of buttons, menu functions and tabs that can be clicked and used
in the programming tool.
Italics For parameters and system variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross-references are hyperlinks even if they are not particularly marked.
When the cursor hovers over a hyperlink, it changes its shape. Click the
hyperlink to jump to the corresponding position.
Safety notes and operating tips are particularly marked.
1.3.1 Safety Notes
The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
Signal word: warning, caution, notice
Type and source of risk
Consequences arising from non-observance
Risk prevention
SIGNAL WORD
Type and source of risk!
Consequences arising from non-observance
Risk prevention
The signal words have the following meanings:
Warning indicates hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates hazardous situation which, if not avoided, could result in minor or modest
injury.
Notice indicates a hazardous situation which, if not avoided, could result in property damage.
NOTE
Type and source of damage!
Damage prevention

M-CPU 01 1 Introduction
HI 800 655 E Rev. 1.00 Page 7 of 38
1.3.2 Operating Tips
Additional information is structured as presented in the following example:
iThe text corresponding to the additional information is located here.
Useful tips and tricks appear as follows:
TIP The tip text is located here.

2 Safety M-CPU 01
Page 8 of 38 HI 800 655 E Rev. 1.00
2 Safety
All safety information, notes and instructions specified in this document must be strictly
observed. The product may only be used if all guidelines and safety instructions are adhered to.
The product is operated with SELV or PELV. No imminent risk results from the product itself.
The use in Ex-Zone is permitted if additional measures are taken.
2.1 Intended Use
HIMatrix components are designed for assembling safety-related controller systems.
When using the components in the HIMatrix system, comply with the following general
requirements.
2.1.1 Environmental Requirements
Requirement type Range of values
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Housing Standard: IP20
Supply voltage 24 VDC
Table 2: Environmental Requirements
Exposing the HIMatrix system to environmental conditions other than those specified in this
manual can cause the HIMatrix system to malfunction.
2.1.2 ESD Protective Measures
Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace devices.
NOTE
Device damage due to electrostatic discharge!
When performing the work, make sure that the workspace is free of static, and wear
an ESD wrist strap.
If not used, ensure that the device is protected from electrostatic discharge, e.g., by
storing it in its packaging.

M-CPU 01 2 Safety
HI 800 655 E Rev. 1.00 Page 9 of 38
2.2 Residual Risk
No imminent risk results from a HIMatrix M45 system itself.
Residual risk may result from:
Faults related to engineering
Faults related to the user program
Faults related to the wiring
2.3 Safety Precautions
Observe all local safety requirements and use the protective equipment required on site.
2.4 Emergency Information
A HIMatrix M45 system is a part of the safety equipment of a plant. If a device or a module fails,
the system enters the safe state.
In case of emergency, no action that may prevent the HIMatrix M45 systems from operating
safely is permitted.

3 Product Description M-CPU 01
Page 10 of 38 HI 800 655 E Rev. 1.00
3 Product Description
The M-CPU 01 processor module is the central component of the HIMatrix M45 controller.
The module is always the leftmost HIMatrix M45 module on the DIN rail.
The M-CPU 01 module is used to store the operating system and the user program. The module
executes all central functions, including communication with the PADT and other systems. The
module monitors the supply voltage and operating temperature.
The configuration is performed using SILworX, see Chapter 4.3.
The module is suitable for sequence of events recording (SOE), see Chapter 3.4.6. The module
supports multitasking and reload. For more details, refer to the system manual (HI 800 651 E).
iA licence is required to use the events recording, the multitasking and the reload features.
The module has been certified by the TÜV for safety-related applications up to SIL 3
(IEC 61508, IEC 61511, IEC 62061 and EN 50156) as well as PL e (EN ISO 13849-1).
Further safety standards, application standards and test standards are specified in the
certificates available on the HIMA website.
3.1 Safety Function
The CPU monitors the sequence and the proper, logical execution of the operating system and
user program or the user programs. The following functions are monitored with respect to time:
Hardware and software self-tests of the processor system
RUN cycle of the processor system (including the user program)
I/O tests and processing of I/O signals
3.1.1 Reaction in the Event of a Fault
If the self-tests detect errors, the processing of the user program and the process data is
stopped.
For further information on the fault reaction of the processor module, refer to Chapter 6.1.
Module's faults are signaled by the Err LED located on the front plate, see Chapter 3.4.3.
3.2 Scope of Delivery
The module must be installed on a suitable M-SO CPU 01 socket to be able to operate. The
socket is not included within the scope of delivery of the module.
The socket is described in Chapter 3.6.
3.2.1 IP Address and System ID (SRS)
A transparent label is delivered with the device to allow one to note the IP address and the
system ID (SRS,System.Rack.Slot) after a change.
The label must be affixed such that the ventilation slots in the housing are not obstructed.
Refer to the SILworX First Steps manual for more information on how to modify the IP address
and the system ID.