HIMA HIMatrix PS 01 User manual

HIMatrix
Safety-Related Controller
PS 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.00 HI 800 211 E

HI 800 211 E Rev. 1.00 (1014)
All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted
otherwise, this also applies to other manufacturers and their respective products referred to herein.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions,
please contact HIMA directly. HIMA appreciates any suggestion on which information should be
included in the manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the CD-ROM and our website http://www.hima.de and
http://www.hima.com.
© Copyright 2010, HIMA Paul Hildebrandt GmbH + Co KG
All rights reserved
Contact
HIMA Address
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Type of Change
Revision
index
Revision
technical editorial
1.00 Added: Configuration with SILworX X X

PS 01 Table of Contents
HI 800 211 E Rev. 1.00 Page 3 of 30
Table of Contents
1Introduction ............................................................ 5
1.1 Structure and Use of this Manual......................................................................... 5
1.2 Target Audience..................................................................................................... 6
1.3 Formatting Conventions ....................................................................................... 7
1.3.1 Safety Notes ............................................................................................................ 7
1.3.2 Operating Tips ......................................................................................................... 8
2Safety...................................................................... 9
2.1 Intended Use .......................................................................................................... 9
2.1.1 Environmental Requirements................................................................................... 9
2.1.2 ESD Protective Measures........................................................................................ 9
2.2 Residual Risk ....................................................................................................... 10
2.3 Safety Precautions............................................................................................... 10
2.4 Emergency Information....................................................................................... 10
3Product Description .............................................. 11
3.1 Safety Function.................................................................................................... 11
3.2 Equipment, Scope of Delivery............................................................................ 11
3.3 Type Label ............................................................................................................ 11
3.4 Set up.................................................................................................................... 12
3.4.1 Block Diagram........................................................................................................ 12
3.4.2 Front View.............................................................................................................. 13
3.4.3 LED Indicators ....................................................................................................... 14
3.4.4 RESTART Button................................................................................................... 14
3.4.5 FAULT Contact ...................................................................................................... 14
3.5 Product Data......................................................................................................... 15
4Start-Up................................................................. 16
4.1 Installation and Mounting ................................................................................... 16
4.1.1 Mounting and Removing the Modules ................................................................... 16
4.1.2 24 VDC Electrical Connection................................................................................ 16
4.1.3 Mounting the PS 01 in Zone 2 ............................................................................... 17
4.2 Configuration ....................................................................................................... 18
5Operation .............................................................. 19
5.1 Handling................................................................................................................ 19
5.2 Diagnosis.............................................................................................................. 19
6Maintenance.......................................................... 20
6.1 Faults .................................................................................................................... 20
6.2 Maintenance Measures........................................................................................ 21
6.2.1 Replacing the back-up battery ............................................................................... 21
6.2.2 Proof Test .............................................................................................................. 21

Table of Contents PS 01
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7Decommissioning.................................................. 22
8Transport .............................................................. 23
9Disposal................................................................ 24
Appendix............................................................... 25
Glossary................................................................................................................25
Index of Figures....................................................................................................26
Index of Tables .....................................................................................................27
Index......................................................................................................................28

PS 01 1 Introduction
HI 800 211 E Rev. 1.00 Page 5 of 30
1 Introduction
This manual describes the technical characteristics of the module and its use. It also
includes instructions on how to install, start up and replace it.
1.1 Structure and Use of this Manual
The content of this manual is part of the hardware description of the HIMatrix
programmable electronic system.
This manual is organized in the following main chapters:
Introduction
Safety
Product Description
Start-Up
Operation
Maintenance
Decommissioning
Transport
Disposal
This manual distinguishes between the following variants of the HIMatrix system:
Programming tool Processor operating system Communication operating
system
SILworX Version 7 and beyond Version 12 and beyond
ELOP II Factory Versions prior to 7 Versions prior to 12
Table 1: HIMatrix System Variants
The manual distinguishes among the different variants using:
Separated chapters
Tables differentiating among the versions, e.g., version 7 and beyond, or prior to
version 7
iProjects created with ELOP II Factory cannot be edited with SILworX, and vice versa!
iThis manual usually refers to compact controllers and remote I/Os as devices, and to the
plug-in cards of a modular controller as modules.

1 Introduction PS 01
Page 6 of 30 HI 800 211 E Rev. 1.00
Additionally, the following documents must be taken into account:
Name Content Document number
HIMatrix System Manual
Compact Systems
Hardware description of the HIMatrix
compact systems
HI 800 141 E
HIMatrix System Manual
Modular System F60
Hardware description of the HIMatrix
modular system
HI 800 191 E
Himatrix Safety Manual Safety functions of the HIMatrix
system
HI 800 023 E
HIMatrix Engineering
Manual
Project planning description for
HIMatrix systems
HI 800 101 E
SILworX Online Help Instructions on how to use SILworX -
ELOP II Factory Online
Help
Instructions on how to use ELOP II
Factory, Ethernet IP protocol,
INTERBUS protocol
-
First Steps
SILworX
Introduction to SILworX using the
HIMax system as an example
HI 801 103 E
First Steps
ELOP II Factory
Introduction to ELOP II Factory HI 800 006 E
Table 2: Additional Relevant Documents
The latest manuals can be downloaded from the HIMA website www.hima.com. The
revision index on the footer can be used to compare the current version of existing manuals
with the Internet edition.
1.2 Target Audience
This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the
modules and systems. Specialized knowledge of safety-related automation systems is
required.

PS 01 1 Introduction
HI 800 211 E Rev. 1.00 Page 7 of 30
1.3 Formatting Conventions
To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold: To highlight important parts
Names of buttons, menu functions and tabs that can be clicked and
used in the programming tool.
Italics: For parameters and system variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross references are hyperlinks even though they are not
particularly marked. When the cursor hovers over a hyperlink, it
changes its shape. Click the hyperlink to jump to the corresponding
position.
Safety notes and operating tips are particularly marked.
1.3.1 Safety Notes
The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
Signal word: danger, warning, caution, notice
Type and source of danger
Consequences arising from the danger
Danger prevention
The signal words have the following meanings:
Danger indicates hazardous situation which, if not avoided, will result in death or serious
injury.
Warning indicates hazardous situation which, if not avoided, could result in death or
serious injury.
Warning indicates hazardous situation which, if not avoided, could result in minor or
modest injury.
Notice indicates a hazardous situation which, if not avoided, could result in property
damage.
NOTE
Type and source of damage!
Damage prevention
SIGNAL WORD
Type and source of danger!
Consequences arising from the danger
Danger prevention

1 Introduction PS 01
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1.3.2 Operating Tips
Additional information is structured as presented in the following example:
iThe text corresponding to the additional information is located here.
Useful tips and tricks appear as follows:
TIP The tip text is located here.

PS 01 2 Safety
HI 800 211 E Rev. 1.00 Page 9 of 30
2 Safety
The following safety information, notes and instructions must be strictly observed. The
product may only be used if all guidelines and safety instructions are adhered to.
This product is operated with SELV or PELV. No imminent danger results from the product
itself. The use in Ex-Zone is permitted if additional measures are taken.
2.1 Intended Use
HIMatrix components are designed for assembling safety-related controller systems.
When using the components in the HIMatrix system, comply with the following general
requirements
2.1.1 Environmental Requirements
Requirement type Range of values
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C 1)
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Enclosure Standard: IP20
Supply voltage 24 VDC
1) The values specified in the technical data apply and are decisive for devices with
extended temperature range (-20 °C, subsea -20 °C).
Table 3: Environmental Requirements
Exposing the HIMax system to environmental conditions other than those specified in this
manual can cause the HIMatrix system to malfunction.
2.1.2 ESD Protective Measures
Only personnel with knowledge of ESD protective measures may modify or extend the
system or replace devices.
NOTE
Device damage due to electrostatic discharge!
When performing the work, make sure that the workspace is free of static, and
wear an ESD wrist strap.
If not used, ensure that the device is protected from electrostatic discharge, e.g.,
by storing it in its packaging.

2 Safety PS 01
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2.2 Residual Risk
No imminent danger results from a HIMatrix system itself.
Residual risk may result from:
Faults in the engineering
Faults in the user program
Faults in the wiring
2.3 Safety Precautions
Observe all local safety requirements and use the protective equipment required on site.
2.4 Emergency Information
A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails,
the site adopts the safe state.
In case of emergency, no action that may prevent the HIMatrix systems from operating
safely is permitted.

PS 01 3 Product Description
HI 800 211 E Rev. 1.00 Page 11 of 30
3 Product Description
PS 01 is a plug-in module for the modular F60 HIMatrix system.
The PS 01 module supplies the PES with all required voltages. The voltages are
galvanically isolated from one another.
The module can only be inserted in the first slot of the HIMatrix F60.
The module has been certified by the TÜV for safety-related applications up to SIL 3 (IEC
61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further
safety standards, application standards and test standards are specified in the certificate
available on the HIMA website.
3.1 Safety Function
The power supply module monitors the output voltages. If the output voltages are too high,
the module is switched off.
The module's front plate is equipped with LEDs to indicate the its status, see Chapter 3.4.3.
3.2 Equipment, Scope of Delivery
The following list specifies the available components and the corresponding part numbers:
Designation Description Part no.
PS 01 Power supply module 98 2200096
back-up battery Back-up battery for HIMatrix F60 PS01 44 0000019
Table 4: Part Numbers
3.3 Type Label
The type plate contains the following details:
Product name
Bar code (1D or 2D code)
Part no.
Production year
Hardware revision index (HW Rev.)
Firmware revision index (FW Rev.)
Operating voltage
Mark of conformity
Figure 1: Sample Type Label

3 Product Description PS 01
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3.4 Set up
This chapter describes the body structure and function of the plug-in module.
3.4.1 Block Diagram
5 VDC
SS
U
2
24 VDC 3.3 VDC
-
-
-
-
SS
U
Restart
System Fault
F
au
lt
3
1
1
24 VDC
*)
*) Represented in the de-energized state
Figure 2: Block Diagram

PS 01 3 Product Description
HI 800 211 E Rev. 1.00 Page 13 of 30
3.4.2 Front View
PS
01
F60
Figure 3: Front View

3 Product Description PS 01
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3.4.3 LED Indicators
The front plate is equipped with 4 LEDs to indicate the module's voltages and status.
LED Color Status Description
On 24 V voltage present24 V Green
Off Malfunction, voltages switched off
On 5 V voltage present5 V Green
Off Malfunction, voltages switched off
On 3.3 V voltage present3.3 V Green
Off Malfunction, voltages switched off
On Malfunction, voltages are being switched off
Module replacement required
FAULT Red
Off No malfunction,
Table 5: LED Indicators
3.4.4 RESTART Button
If the 3.3 V, 5 V or 24 V output voltages are too high, the power supply module is switched
off. Use the RESTART button to restart the system.
Using the RESTART button during operation has no effects on the system.
The RESTART button is located inside of the front plate below the 4 LEDs and can only be
activated using a pin.
3.4.5 FAULT Contact
The module is equipped with one potential-free change-over contact. Faults occurring in the
controller are displayed via the module's LEDs and can be evaluated using the system
parameters in the PADT's user program.
Additionally, the contact can also be controlled from within the user program using 4 OR-
jointed system parameters (in the system properties for the F60, module: CPU F60, tab:
outputs, parameter: relay contact 1...4).
Contact connections State
1-2 closed
(2-3 open)
The device is normally running
1-2 open
(2-3 closed)
Device without operating voltage, or
CPU is in the ERROR STOP state.
Table 6: FAULT Contact
The contacts are electrically connected using a detachable 3-pole connector located on the
module's front plate. The connector can accept wires of up to a maximum of 1.5 mm².

PS 01 3 Product Description
HI 800 211 E Rev. 1.00 Page 15 of 30
3.5 Product Data
General
Operating voltage 24 VDC, -15 %...+20 %, wss ≤15 %,
provided by a power supply unit with safe isolation
in accordance with IEC 61131-2 requirements.
Polarity must be taken into account!
Current input max. 30 A
external fusing with 32 A
Output voltages 3.3 VDC / 10 A
5.0 VDC / 2 A
24 VDC / 32 A
Ambient temperature 0 °C...+60 °C
Storage temperature -40 °C...+85 °C (without back-up battery)
Space requirement 6 TU, 12 HP
Weight 820 g
Table 7: Product Data

4 Start-Up PS 01
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4 Start-Up
To start up the controller, it must be mounted, connected and configured in the
programming tool.
4.1 Installation and Mounting
The module is mounted in the subrack of the modular HIMatrix F60 system.
4.1.1 Mounting and Removing the Modules
To mount and remove the modules, the connection cable clamp terminals must be
unplugged.
Additionally, personnel must be protected from electrostatic discharge. For details, refer to
Chapter 2.1.2.
Mounting the Modules
To mount a module into the rack
1. Insert the module as far as it can go – without jamming it – into the two guiding rails
which are located on the upper and lower part of the enclosure.
2. Apply pressure to the upper and lower extremity of the front plate until the module plugs
snap into the backplane socket.
3. Secure the module with the screws located on upper and lower extremity of the front
plate.
The module is mounted.
Removing the Modules
To remove a module from the rack
1. Remove the plugs from the module front plate.
2. Release the locking screws located on the upper and lower extremity of the front plate.
3 Loosen the module using the handle located on the lower part of the front plate and
remove it from the guiding rails.
The module is removed.
4.1.2 24 VDC Electrical Connection
24 VDC is supplied via the detachable 3-pole connector located on the front plate.
Connection Function
L+ DC 24 V Power supply L+ (24 VDC)
L- DC 24 V Power supply L- (24 VDC)
Shielding earth
Table 8: 24 VDC Electrical Connection
The connector can accept wires of up to a maximum of 6 mm². The maximum current input
for the module is not monitored; an external 32 A fuse must be implemented.
The module is not protected against improper connection of the lines. Reverse polarity can
destroy the module.
iEnsure proper polarity, when connecting the operating voltage.

PS 01 4 Start-Up
HI 800 211 E Rev. 1.00 Page 17 of 30
4.1.3 Mounting the PS 01 in Zone 2
(EC Directive 94/9/EC, ATEX)
The device is suitable for mounting in zone 2. Refer to the corresponding declaration of
conformity available on the HIMA website
When mounting the device, observe the special conditions specified in the following
section.
Special Conditions X
1. Mount the F60 in an enclosure that meets the EN 60079-15 requirements and achieves
a type of protection of at least IP54, in accordance with EN 60529.
Provide the enclosure with the following label:
Work is only permitted in the de-energized state
Exception:
If a potentially explosive atmosphere has been precluded, work can be also performed
when the device is under voltage.
2. The enclosure in use must be able to safely dissipate the generated heat. The power
dissipation (PV) of the HIMatrix F60 PS 01 module is 20 W at maximum output load.
3. The HIMatrix F60 PS 01 module must be supplied with 24 VDC from a power supply
unit with safe isolation. Only power supply units of type PELV or SELV may be used.
4. Applicable standards:
VDE 0170/0171 Part 16, DIN EN 60079-15: 2004-5
VDE 0165 Part 1, DIN EN 60079-14: 1998-08
Pay particular attention to the following sections:
DIN EN 60079-15:
Chapter 5 Design
Chapter 6 Terminals and cabling
Chapter 7 Air and creeping distances
Chapter 14 Connectors
DIN EN 60079-14:
Chapter 5.2.3 Equipment for use in zone 2
Chapter 9.3 Cabling for zones 1 and 2
Chapter 12.2 Equipment for zones 1 and 2
The module is additionally equipped with the represented label:
Figure 4: Label for Ex Conditions

4 Start-Up PS 01
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4.2 Configuration
No specific configuration is required for the power supply module.

PS 01 5 Operation
HI 800 211 E Rev. 1.00 Page 19 of 30
5 Operation
The module runs within a HIMatrix base plate and does not require any specific monitoring.
5.1 Handling
Handling of the controller during operation is not required.
5.2 Diagnosis
A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3.
The device's diagnostic history can also be read using the programming tool.

6 Maintenance PS 01
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6 Maintenance
No maintenance measures are required during normal operation.
If a device or module fails, replace it with an identical type or an alternative type which is
admitted by HIMA.
Only the manufacturer is authorized to repair the device/module.
6.1 Faults
If the test harness detects a fault, the module enters the safe state.
Module's faults are signaled by the FAULT LED located on the front plate.
NOTE
If a failure occurs, the module must be replaced to ensure the plant's safety.
A module may only be replaced while the power is switched off.
iRemoving the module during operation interrupts the power supply and thus all system
functions!
The instructions specified in Chapter 4.1.1 must be observed when replacing an existing
module or installing a new one.