HIMA HIMatrix User manual

HIMatrix
Safety-Related Controller
AI 8 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00 HI 800 195 E

HI 800 195 E Rev. 2.00 (1334)
All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,
this also applies to other manufacturers and their respective products referred to herein.
HIMax®, HIMatrix®, SILworX®, XMR®and FlexSILon®are registered trademarks of HIMA Paul Hildebrandt
GmbH + Co KG.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions, please
contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the
manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website at http://www.hima.de and
http://www.hima.com.
© Copyright 2013, HIMA Paul Hildebrandt GmbH + Co KG
All rights reserved
Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Type of change
Revision
index
Revisions
technical editorial
1.00 Added: Configuration with SILworX X X
2.00 Added: AI 08 014, SIL 4 certified according to EN 50126,
EN 50128 and EN 50129, Chapter 4.1.3
X X

AI 8 01 Table of Contents
HI 800 195 E Rev. 2.00 Page 3 of 38
Table of Contents
1Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 6
1.3 Formatting Conventions 7
1.3.1 Safety Notes 7
1.3.2 Operating Tips 8
2Safety 9
2.1 Intended Use 9
2.1.1 Environmental Requirements 9
2.1.2 ESD Protective Measures 9
2.2 Residual Risk 10
2.3 Safety Precautions 10
2.4 Emergency Information 10
3Product Description 11
3.1 Safety Function 11
3.1.1 Safety-Related Analog Inputs 11
3.1.1.1 Reaction in the Event of a Fault 12
3.2 Equipment, Scope of Delivery 12
3.3 Type Label 12
3.4 Structure 13
3.4.1 Block Diagram 13
3.4.2 Front View 14
3.4.3 Status Indicators 15
3.5 Product Data 16
3.5.1 Product Data AI 8 014 16
4Start-up 17
4.1 Installation and Mounting 17
4.1.1 Mounting and Removing the Modules 17
4.1.2 Connecting the Analog Inputs 18
4.1.3 Cable Plugs 19
4.1.4 Mounting the AI 8 01 in Zone 2 20
4.2 Configuration 21
4.2.1 Module Slots 21
4.3 Configuration with SILworX 22
4.3.1 Parameters and Error Codes for the Inputs 22
4.3.2 Analog Inputs 23
4.3.2.1 Tab Module 23
4.3.2.2 Tab AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels 24

Table of Contents AI 8 01
Page 4 of 38 HI 800 195 E Rev. 2.00
4.4 Configuration with ELOP II Factory 24
4.4.1 Configuring the Inputs 24
4.4.2 Signals and Error Codes for the Inputs 24
4.4.3 Analog Inputs 25
5Operation 27
5.1 Handling 27
5.2 Diagnosis 27
6Maintenance 28
6.1 Faults 28
6.2 Maintenance Measures 28
6.2.1 Loading the Operating System 28
6.2.2 Proof Test 28
7Decommissioning 29
8Transport 30
9Disposal 31
Appendix 33
Glossary 33
Index of Figures 34
Index of Tables 35
Index 36

AI 8 01 1 Introduction
HI 800 195 E Rev. 2.00 Page 5 of 38
1 Introduction
This manual describes the technical characteristics of the module and its use. It provides
information on how to install, start up and configure the module.
1.1 Structure and Use of this Manual
The content of this manual is part of the hardware description of the HIMatrix programmable
electronic system.
This manual is organized in the following main chapters:
Introduction
Safety
Product Description
Start-up
Operation
Maintenance
Decommissioning
Transport
Disposal
The HIMatrix F60 is available for the programming tools SILworX and ELOP II Factory. Which
programming tool can be used, depends on the processor operating system of the HIMatrix
F60, refer to the following table:
Programming tool Processor operating system Communication operating system
SILworX CPU OS V7 and higher COM OS V12 and higher
ELOP II Factory CPU OS up to V6.x COM OS up to V11.x
Table 1: Programming Tools for HIMatrix F60
In the manual, the differences are specified by using:
Separated chapters
Tables differentiating among the versions
iProjects created with ELOP II Factory cannot be edited with SILworX, and vice versa!
iThe manual usually refers to the plug-in cards of the modular controller F60 as modules.
Modules is also the term used in SILworX.

1 Introduction AI 8 01
Page 6 of 38 HI 800 195 E Rev. 2.00
Additionally, the following documents must be taken into account:
Name Content Document number
HIMatrix System Manual
Compact Systems
Hardware description of the HIMatrix
compact systems
HI 800 141 E
HIMatrix System Manual
Modular System F60
Hardware description of the HIMatrix
modular system
HI 800 191 E
HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E
HIMatrix Safety Manual for
Railway Applications
Safety functions of the HIMatrix system
using the HIMatrix in railway
applications
HI 800 437 E
SILworX Online Help Instructions on how to use SILworX -
ELOP II Factory
Online Help
Instructions on how to use ELOP II
Factory, Ethernet IP protocol
-
SILworX First Steps Introduction to SILworX using the
HIMax system as an example
HI 801 103 E
ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E
Table 2: Additional Relevant Documents
The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision
index on the footer can be used to compare the current version of existing manuals with the
Internet edition.
1.2 Target Audience
This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the modules
and systems. Specialized knowledge of safety-related automation systems is required.

AI 8 01 1 Introduction
HI 800 195 E Rev. 2.00 Page 7 of 38
1.3 Formatting Conventions
To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold To highlight important parts.
Names of buttons, menu functions and tabs that can be clicked and used
in the programming tool.
Italics For parameters and system variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly
marked. When the cursor hovers over a hyperlink, it changes its shape.
Click the hyperlink to jump to the corresponding position.
Safety notes and operating tips are particularly marked.
1.3.1 Safety Notes
The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
Signal word: warning, caution, notice
Type and source of risk
Consequences arising from non-observance
Risk prevention
The signal words have the following meanings:
Warning indicates hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates hazardous situation which, if not avoided, could result in minor or modest
injury.
Notice indicates a hazardous situation which, if not avoided, could result in property damage.
NOTE
Type and source of damage!
Damage prevention
SIGNAL WORD
Type and source of risk!
Consequences arising from non-observance
Risk prevention

1 Introduction AI 8 01
Page 8 of 38 HI 800 195 E Rev. 2.00
1.3.2 Operating Tips
Additional information is structured as presented in the following example:
iThe text corresponding to the additional information is located here.
Useful tips and tricks appear as follows:
TIP The tip text is located here.

AI 8 01 2 Safety
HI 800 195 E Rev. 2.00 Page 9 of 38
2 Safety
All safety information, notes and instructions specified in this document must be strictly
observed. The product may only be used if all guidelines and safety instructions are adhered to.
This product is operated with SELV or PELV. No imminent risk results from the product itself.
The use in Ex-zone is permitted if additional measures are taken.
2.1 Intended Use
HIMatrix components are designed for assembling safety-related controller systems.
When using the components in the HIMatrix system, comply with the following general
requirements.
2.1.1 Environmental Requirements
Requirement type Range of values 1)
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Housing Standard: IP20
Supply voltage 24 VDC
1) The values specified in the technical data apply and are decisive for devices with extended
environmental requirements.
Table 3: Environmental Requirements
Exposing the HIMatrix system to environmental conditions other than those specified in this
manual can cause the HIMatrix system to malfunction.
2.1.2 ESD Protective Measures
Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace devices.
NOTE
Device damage due to electrostatic discharge!
When performing the work, make sure that the workspace is free of static, and wear
an ESD wrist strap.
If not used, ensure that the device is protected from electrostatic discharge, e.g., by
storing it in its packaging.

2 Safety AI 8 01
Page 10 of 38 HI 800 195 E Rev. 2.00
2.2 Residual Risk
No imminent risk results from a HIMatrix system itself.
Residual risk may result from:
Faults related to engineering
Faults related to the user program
Faults related to the wiring
2.3 Safety Precautions
Observe all local safety requirements and use the protective equipment required on site.
2.4 Emergency Information
A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the
system enters the safe state.
In case of emergency, no action that may prevent the HIMatrix systems from operating safely is
permitted.