Hirschmann Qscale i2 User manual

qSCALE i2

qSCALE i2 System

Tool Version 3.0.34

Contents

Safety Instructions

Operating Mode Selection

Operation

Service and Maintenance

Appendix

Operators Manual

Issue B –11/2017

This document has the order number:

MAN-QSI2-O-0004

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

TABLE OF CONTENTS

1Safety Instructions...........................................................................................6

1.1 EC conformity declaration..........................................................................6

1.2 Product Identification .................................................................................8

1.3 Use for the Intended Purpose....................................................................8

1.4 Overview of Functional Elements..............................................................9

2Operating Mode Selection.............................................................................10

2.1 Switching the Device On and Off.............................................................10

2.2 Setting the Operation Mode.....................................................................13

2.2.1 Operation Group Selection..................................................................14

2.2.2 Op-Mode Confirm ................................................................................15

2.2.3 Adjusting Parts of Line.........................................................................15

3Operation.........................................................................................................16

Functional Elements.............................................................................................17

3.1 RCL Main Menu.......................................................................................18

3.1.1 Function Keys (Soft Keys)...................................................................19

3.1.2 Warning Symbols.................................................................................20

3.1.3 Audible Alarm.......................................................................................20

3.2 System Event Messages.........................................................................21

3.2.1 Indication of an Event Message...........................................................21

3.2.2 Event Classes......................................................................................21

3.2.3 System Event Information....................................................................22

3.3 Setup User Limits ....................................................................................23

3.3.1 Boom Angle Monitoring .......................................................................25

3.3.2 Radius Monitoring................................................................................26

3.3.3 Boom Height Monitoring ......................................................................27

3.4 Day/Night Switch .....................................................................................28

4Service and Maintenance ..............................................................................29

4.1 Password Entry........................................................................................30

4.2 Setup Menu..............................................................................................31

4.2.1 Brightness & Volume ...........................................................................32

4.2.2 Maintenance ............................................................................................33

4.2.3 Set Units ..................................................................................................34

4.2.4 Set language............................................................................................35

4.2.5 Set Date / Time........................................................................................36

4.3 Information Selection Menu.....................................................................37

4.3.1 Sensor Information Menu ....................................................................38

4.3.2 Extended Information Menu.................................................................39

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

4.3.3 Crane Information....................................................................................40

4.3.4 Software Version Information ..................................................................41

4.4 Maintenance and Repair..........................................................................42

5Appendix .........................................................................................................43

5.1 Technical Data.........................................................................................43

5.1.1 Console qSCALE i2-DC1.....................................................................43

5.1.2 DIO Extension cSCALE DX-66-AM0...................................................46

5.2 Error Codes Table ...................................................................................48

VERSION OVERVIEW

Issue

Date

Description

Editor

6/2015

Initial Release

11/2017

Updated images and sections

Introduction

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

Introduction

This manual is a component of the equipment or systems supplied by Hirschmann Automation and

Control GmbH. Keep this manual in a safe place and ensure that it is available to all users.

The contents of this manual are subject to change. Hirschmann Automation and Control GmbH do

not provide any guarantee for this material, including the associated guarantee regarding marketa-

bility and suitability for certain intended purposes. Hirschmann Automation and Control GmbH ac-

cept no liability for errors in the contents of the manual or for direct or indirect damage in connection

with the provision and use of the manual.

produced or translated into another language, either wholly or partly, without the prior written per-

mission of Hirschmann Automation and Control GmbH.

The rendition of common names, trade names, trademarks etc. in this documentation should not be

construed to mean that such names, even without special identification, are free in the sense of

trademark and trademark protection legislation and hence usable by anyone.

This device/system is intended exclusively for the tasks described in this manual. Any other use

shall be construed as being inappropriate. The manufacturer accepts no liability for damage caused

by inappropriate or impermissible use. This device / system may only be used if it is in perfect tech-

nical condition.

Only appropriately qualified personnel may work with this device / system, i.e. persons:

who are familiar with the operation or installation and commissioning

who know the current regulations for the prevention of accidents

About this Manual

Liability Disclaimer

Notice

Trademarks

Use for the Intended

Purpose

Qualification of the

Operating Personnel

Introduction

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

Marking of Notices

Dangers and other important notices are marked as follows in this manual:

WARNING

Warning of direct threat of personal injury and damage to property.

Instructions on precautions to avert the danger.

CAUTION

Warning of dangerous situations. Also warns of damage to property.

Instructions for averting the danger.

IMPORTANT

Warning of possibly damaging situation for the product.

Instructions for avoiding the possibly damaging situation.

NOTE

Usage instructions and information, but no dangerous situation.

HINT

Supplementary comments and recommendations for the user.

Safety Instructions

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

1 Safety Instructions

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings!

The correct adjustment of the Rated Capacity Limiter (RCL) to the current set-up status is

essential for the correct function of the system and of the machine.

The RCL can only operate correctly if all settings are entered correctly according to the

current set-up status during the SETUP procedure.

The settings can only be carried out by operators who are completely familiar with the oper-

ation and functions of the machine and the RCL.

The correctness of these settings must be guaranteed before starting the machine opera-

tions!

CAUTION

The user limit function is a monitoring function.

Crane movements are not switched off when user limit values are reached or exceeded!

If one or more limits are reached or exceeded, the background color of the LIM key changes

to yellow. The corresponding values are also displayed in yellow. The audible alarm will not

activate!

IMPORTANT

Connection to the wrong power supply will cause damage to the device.

The device may only be connected to a DC voltage source of 10 V to 30 V!

1.1 EC conformity declaration

The technical design and construction of the qSCALE i2 system corresponds to requirements of

the EMC directive 2004/108/EC and therefore carries the CE symbol.

The device complies with the following standards:

EN 12895:200, EN 13309:2010, EN ISO 14982: 2009

The full conformity declaration is available from the manufacturer on request.

Safety Instructions

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

Product Description

The qSCALE i2 is the operable interface of the system (referred to below as the “RCL”) and is

used for selecting and entering operating parameters and displaying the current crane operating

and system data.

The RCL detects the readings from different sensors and recognises crane overload statuses de-

pending on different parameters. Visual and audible signals alert the user of the overload status.

This manual describes the operation and functions of the Hirschmann qSCALE i2 overload protec-

tion system.

NOTE

The qSCALE i2 contains several menus where queries and settings can be made only after

entering a password. The description of these functions is not part of this user manual.

The overload protection system consists of the following components:

a qSCALE i2 central control unit with built-in display and operating elements:

a cSCALE DIO CAN I/O extension module:

various sensors for data measurement

The system components are installed in suitable positions onto or inside the crane.

Scope of manual

Safety Instructions

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

1.2 Product Identification

The type plate carries the unique identification of the qSCALE i2. It is located on the back of the

device.

Please make a note of all information on the type plate before making queries about this

product.

Figure 1: qSCALE i2 Product identification

1.3 Use for the Intended Purpose

The qSCALE i2 console is the interface of the Rated Capacity Limiter system (RCL).

The RCL detects a crane overload status depending on various parameters.

The crane operator is warned well before the onset of an overload status via visual and audible

warning signals.

Although the system has signal outputs to switch off the crane movements, this power-off is effec-

tive with corresponding external wiring.

Although the system incorporates functions for monitoring adjustable geometrical limit values with

visual and audible warnings and a relay output in the event of limit values being exceeded, the

system cannot be used as an operational limit switch.

The crane operator is responsible for the safe operation of the crane.

Type plate

(example)

Safety Instructions

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

1.4 Overview of Functional Elements

Figure 2: qSCALE i2 functional elements

1.) Ambient light sensor / Status LEDs

2.) TFT color display 4.3 inch

3.) Function keys F1 –F8

4.) Rotary control (encoder) with pushbutton function

5.) Set key for silencing alarms and confirming system settings

6.) Home key for return to main menu

7.) Esc key for return to previous menus or previous setup-ups

8.) USB 2.0 interface (only for service purposes)

Legend



















Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

2 Operating Mode Selection

This chapter contains information, advice, and instructions for choosing an operating mode.

The RCL is only ready for operation after all the steps of the SETUP procedure have been com-

pleted.

2.1 Switching the Device On and Off

The qSCALE i2 has no on/off switch. The system starts automatically after switching on the ignition.

After switching off the ignition, the system shuts down automatically.

Upon switching on, the system boots and starts with the system self-tests. During the tests the boot

screen is displayed. While the system is initializing sensors the splash screen appears.

If the system was switched off for longer than three hours, the Configure Operation Mode screen

appears automatically after the system self-tests (see Section 2.2.1).

The Configuration SETUP procedure is necessary to determine a valid operation mode correspond-

ing to the current rigging state of the crane. In case of hook operation mode, it is necessary to input

the actual part of lines (number of reeving, see Section 2.2.3). The main working screen is not able

to be entered if the reeving is not set!

After acknowledgment of the inputs, the system is ready for operation.

Start-up

Sequence

Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

If first switched on or the system was switched off for longer than three hours the following screen

appears:

Follow the instructions in Section 2.2.1 to adjust the RCL to the current rigging state of the

crane.

If the system is restarted again within 3 hours, the last configuration screen is displayed.

The system awaits confirmation or re-entry of the settings (Example):

Only if the crane configuration has not been changed since the RCL was last setup,

press the key to confirm the displayed operation mode.

If the configuration does not match the saved selection follow the instructions in Section

2.2.1 to adjust the RCL to the current rigging state of the crane.

Restart > 3h

Restart < 3h

Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

X xxxx

In case of a malfunction or an operating error, a corresponding

system event code "# ####" appears on the display. The system

event codes and what they mean can be displayed on the console

(see Section 3.2), and are explained in the error codes table (see

Section 5.2). See Section 3.1.2 for more information on warning

symbols.

The device is only ready for operation after all faults have been

rectified and no error codes are displayed.

If the console is not started as described, please contact the near-

est service department.

System Malfunction

System Event Code

Warning Symbols

Operating Mode

(see Section 2.2)

Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

2.2 Setting the Operation Mode

The RCL must be adjusted to the current machine set-up status by completing the full SETUP pro-

cedure after start-up (device has been switched off for longer than 3 hours) and after any change to

the machine configuration. The process is step-by-step and is menu-guided. Operation can be done

with either the rotary encoder or function keys.

The system is not ready to operate until the full SETUP procedure has been completed.

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings!

The correct adjustment of the RCL to the current set-up status is essential for the correct

function of the system and of the machine.

The RCL can only operate correctly if all settings are entered correctly according to the

current set-up status during the SETUP procedure.

The settings can only be carried out by operators who are completely familiar with the oper-

ation and functions of the machine and the RCL.

The correctness of these settings must be guaranteed before starting the machine opera-

tions!

Depending on the inputs during the SETUP procedure and on various sensor values, the system

automatically determines the corresponding operating mode with the associated lifting capacity

table. The operating mode used by the system at any one time is displayed as a code in the status

row:

NOTE

The process for setting the RCL to the current set-up status (SETUP procedure) will vary

depending on the actual crane. Some selection features may not exist.

Selection is with the rotary control:

SETUP Procedure

Operating Mode

Selection

Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

2.2.1 Operation Group Selection

The Operation Group Selection screen will allow the user to set the operation mode.

All inputs must correspond to the current set-up status of the crane!



OP MODE

CONFIRM

OPERATION

MODE

SELECTION

Press the operation mode selection screen from the Op-Mode Confirm screen. This will call up the

Operation Mode Selection Screen.

Use the rotary controller to scroll to the operating mode that matches the current crane configura-

tion. Press the key to select. The OP-Mode Confirm screen will be displayed.

The Operation Group Selection screen will be displayed (see Section 2.2.2).

Start SETUP

Procedure

From Configure Op

Mode Screen

Operating Mode Selection

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

2.2.2 Op-Mode Confirm

Pressing the key from the Operating Mode Selection screen (see Section 2.2.1) will select

the displayed operating mode and bring up the Op-Mode Confirm screen.

The system will wait for confirmation or re-entry of the settings (Example):

If a valid operation mode is displayed and the illustration of the crane parts matches the actual

crane configuration, then confirm the entries by pressing the key. This will take the user to the

Main Working Screen (see Section 3.1)

To re-enter the operating mode selection process press the key and follow steps in Section

2.2.1 to select correct operating mode.

The Op-Mode Confirm screen also serves as the menu to access the Setup and Information

screens (see Section 4)

2.2.3 Adjusting Parts of Line

In the Op-Mode Confirm Screen the parts of line (reeving) is able to be adjusted. The current reev-

ing is shown in the icon to the right of the reeving hook.

To adjust, press the key repetitively until correct reeving is shown.

NOTE

The reeving setup is NOT available if man basket or searcher hook operation is selected.

Operation Mode

Confirmation

Operation

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

3 Operation

This chapter contains information, advice and instructions for using the console.

You will also find the description of function elements, functions and menus.

After correct adjustment of the RCL to the current setup status of the machine the RCL is ready for

use.

The machine operator must be familiar with all operating elements of the RCL before commencing

machine operation.

All settings must be checked by hoisting a known load and comparing the information with that

displayed by the RCL.

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings!

The correct adjustment of the RCL to the current set-up status is essential for the correct

function of the system and of the machine.

The correctness of these settings must be guaranteed before starting the machine opera-

tions!

Function Keys

Rotary Control

Functional

Elements

USB port

Display with RCL Main

Operation

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

Functional Elements

Function Keys F1 to F8: Calls Functions

Light Sensor: Not Used

Operating Display: Green While Supply Voltage is Connected

USB Data Display: Yellow During Data Exchange via Front USB Port

Multi-Function Light: Not Used

Wireless Indicator: Not Used

Rotary Encoder With Pushbutton Function: For Selection and Confir-

mation When Making Inputs

SET Key: Selects Settings / Silences Alarm

HOME Key: Returns to Op-Mode Selection Screen (if not on Main Work-

ing Screen)

ESCAPE Key: Aborts Function & Returns to Previous Screen

Operation

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

3.1 RCL Main Menu

The RCL main menu is shown during crane operation and is the starting point for the selection of

various functions.

User Limits

(see Section 3.3)

Operation Confirm Screen

(see Section 4)

Display Day/Night Switch

(see Section 3.4)

System Event Information

(see Section 3.2)

Silence Alarm

(see Section 3.1.3)

Function

Keys

Load Capacity

(bar chart)

% Utilization

Operation

Mode

Event code,

as required

(Section 3.2)

Lifting Capacity

Date

Time

Warning Symbols

as required

Actual Load

Reeving

Heartbeat

Operation

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

3.1.1 Function Keys (Soft Keys)

The F1-F8 key functions are displayed with assigned symbols:

Activity State

Active

Operable function keys are displayed with assigned sym-

bols on grey background

Active Selected

Function keys that are selected and currently displaying

information are dark blue

Inactive

Function keys with weakly recognizable symbol are cur-

rently not operable.

Depending on the system function they will be active

again

No-Function

Function keys without symbol have no function

Background Colors

Function keys are usually displayed with a grey background. Depending on the system state, the

background color can change:

Grey background

(default)

No user limit set

Green background

Info: One or more user limits have been set and are ac-

tive.

Yellow background

Warning: One or more active user limits have been

reached or already exceeded.

Operation

qSCALE i2 Cranes (Tool Version 3.0.34) Operators Manual / Issue B / 11-2017 / ac.

3.1.2 Warning Symbols

Various warning symbols are shown in the status line as required:

Early Overload Warning

When the machine load is or has already exceeded 85% of the safe working load this yellow

symbol flashes and a pulsating audible alarm is activated. An overload status may be imminent!

Overload Warning

When the machine is put into an overload situation, this symbol appears and an uninterrupted

audible alarm sounds.

RCL bypass

When the manual override is activated, these two symbols flash. No audible alarm is sounded.

This status is recorded in the data logger.

Stroke End (A2B)

When the system has two-blocked (stroke end) these two red symbols appear and an uninter-

rupted audible alarm is activated.

A stroke end status is recorded if the load block comes into contact with the boom head. There is

a danger in this case that the lifting rope will break and the load will drop. A stroke end state can

be caused by the load being pulled against the boom head or the boom being extended or low-

ered without playing out the lifting rope.

3.1.3 Audible Alarm

The audible alarm sounds in the following cases:

System test, overload status, RCL system fault, and operating errors detected by the system.

Mute the audible alarm for a short time by pressing the function key:

or .

The audible alarm will sound again until the cause of the alarm is resolved.

Example

System event code

Anti-Two Block

(A2B) warning

Overload warning

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