RuiDa RDC6445GT5 Instructions for use

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
RDC6445GT5
Laser cutting system hardware user manual
Read this manual before operation
The content include of electric connections and operating steps
Read the manual to operate the systems
RuiDa Technology Co., Ltd
Addr: 2th floor,Technology Building,NO.,1057 Nanhai
Avenue,Nanshan District,Shenzhen city,Guangdong
Province,P.R.China
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.rd-acs.com
https://www.ruidacontroller.com

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
COPYRIGHT
All rights reserved.You may not reproduce, transmit, store in a
retrieval system or adapt thispublication, in any form or by any
means, without the prior written permissionof RuiDa, except as
allowed under applicable copyright laws. We have identifiedwords
that we consider as trademarks. Neither the presence or absence
oftrademark identifications affects the legal status of any trademarks.

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
CERTIFICATION DECLARATION
CE
The product has been certified by the CE (Commutate European) safety certification. It
has passed the corresponding conformity assessment procedure and the manufacturer's
declaration of conformity, in accordance with the relevant EU directive.
ROHS
This product has been certified by EU legislation (Restriction of Hazardous Substances)
Safety certification; comply with relevant EU environmental regulations.
FCC
This product has been certified by the Federal Communications Commission for safety,
Comply with us electronic safety regulations.

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
SAFETY INFORMATION
When using this system, please make sure the operation is correct and the usage is safe.
Some signs or text will be used to remind you to pay attention to the dangerous matters
and some important information.
Dangerous：
Indicates a serious danger. In the process of use, if the operation is
improper or the way of use is wrong, it may cause serious injury or even
death to the user. Please do not operate it easily until you have made
sure that the operation method is correct and the way of use is correct.
Warning：
Danger.n the process of use, if the operation is improper or the use is
wrong, which may lead to the injury of the personnel, please do not
operate the personnel and related personnel easily, until ensure the
correct operation method and use method is correct before use.
Cautious：
Represents the potential risk of the product. In the process of use, if the
use method is wrong or improper operation, it may cause damage to the
product or some parts. Please do not use it until you have made sure
that the operation method is correct and the usage is correct.
Important：
Represents important information to be paid attention to during the use
of the product.Please do not ignore this information, this information
will provide effective operational help.
This sign indicates laser radiation, which is usually posted on products
with laser output. Please be careful with laser and pay attention to safety
when using this kind of equipment.

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
Sign in、Devanning、Examine cargo
The product itself with plastic or metal shell, can protect the external electrical components
from damage. The products are packed in foam bags and anti-static bags. If there is any
external damage to the package, check the equipment and notify the carrier and carrier in
writing of the damage.
Inportant:
After receiving the product, please check whether the outer package is intact,
check whether the product is complete after unpacking and whether all parts
are intact. If any damage is found, please contact ruida immediately.
Remove all cargo from package and keep packing material and wiring parts. Please take care
of the safety of the goods when unpacking them.After taking out the goods, please check
whether the parts are complete and intact. If any missing parts or damaged parts are found,
please contact ruida technology immediately.Do not install or debug the equipment if any
obvious damage is found.
The shipping list of RDC6445GT5 laser cutting system is shown in the following table: (as
the product is continuous updated, the accessories received may be different from this
manual)
Parts
Qty
Explanation
RDC6445GT5(EC)-General-Black design
1（pc）
RDC6445GT5(EC)-General-Black film-pure black case
1（pc）
RDPA42 terminal package
1（pc）
USB connection cable (2.0 dual magnetic ring A male to A
male 3M) black
1（pc）
Network connection cable (dual RJ 5M-Blue)
1（pc）
USB adapter cable AM/AF (A male to A female with ear
single magnetic ring 1M)
1（pc）
USB adapter cable (B male to A female with ear single
magnetic ring 1M) black
1（pc）

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
Network port adapter cable 8PIN-1M
1（pc）
6445-Five core cable 1.5M
1（pc）

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
Contents
Chapter 1 Overview ...............................................................................................错误！未定义书签。
1.1 RDC6445GT5 Control System Brief Introduction............................................................................2
1.2 RDC6445GT5 Controller Model Description...................................................................................2
1.3 Comparison of Controller Performance....................................................... 错误！未定义书签。
Chapter 2 Installation Size.........................................................................................错误！未定义书签。
2.1 Mainboard Installation Size.......................................................................... 错误！未定义书签。
2.2 Touch screen Installation Size........................................................................错误！未定义书签。
Chapter 3 Physical pictures and Interfaces Overview............................................ 错误！未定义书签。
3.1 Mainboard Physical pictures..............................................................................................................7
3.2 Touch screen Physical pictures.......................................................................................................... 8
3.3 Control System Electrical Connectivity Diagram............................................................................... 9
Chapter 4 Mainboard Interface Signal Description.................................................. 错误！未定义书签。
4.1 Main Power Interface CN0.............................................................................. 错误！未定义书签。
4.2 Mainboard and touch screen connection port HMI........................................................................11
4.3 U Disk Interface U............................................................................................ 错误！未定义书签。
4.4 PC-USB Interface..............................................................................................错误！未定义书签。
4.5 Ethernet Interface............................................................................................................................ 11
4.6 General/Dedicated Output Port CN1...............................................................................................12
4.7 General/Dedicated Input Interface CN2..........................................................................................12
4.8 Four-Axis Limit Input Interface CN3/CN4........................................................................................ 13
4.9 X/Y/Z/U Four-Axis Driver Interface AXIS_X~AXIS_U........................................................................14
4.10 Laser Power Supply Control Interface CN5/CN6.............................................................................. 14
Chapter 5 Examples of Laser Power Interface.......................................................... 错误！未定义书签。
5.1 Overview.......................................................................................................错误！未定义书签。
5.2 Glass Tube Laser Power Supply Wiring Diagram..........................................错误！未定义书签。
5.3 RF CO2 Laser Source Wiring Diagram...........................................................错误！未定义书签。
Chapter 6 Examples of Stepper Motor Driver Interface........................................错误！未定义书签。
6.1 Overview.......................................................................................................错误！未定义书签。
6.2 Driver Connection Diagram.......................................................................... 错误！未定义书签。
Chapter 7 IO Port Wiring Examples........................................................................错误！未定义书签。
7.1 Input Port......................................................................................................错误！未定义书签。
7.2 Output Port.....................................................................................................错误！未定义书签。
Chapter 8 HMI Operation Instructions.................................................................. 错误！未定义书签。
8.1 Introduction.................................................................................................. 错误！未定义书签。
8.2 Main Interface Functions..............................................................................错误！未定义书签。
8.2.1 Main Interface...........................................................................................................................28
8.2.2 Speed Settings...........................................................................................................................29
8.2.3 Power Settings.......................................................................................................................... 30
8.3 File Parameters............................................................................................. 错误！未定义书签。
8.3.1 Layer Information......................................................................................................................31

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
8.3.2 File Properties......................................................................................................................... 31
8.4 Manual Functions............................................................................................................................ 34
8.4.1 Manual axis moving..................................................................................................................... 34
8.4.2 IO Diagnose............................................................................................................................... 35
8.4.3 Frame Function......................................................................................................................... 35
8.4.4 Return origin............................................................................................................................. 36
8.4.5 Reset Function.......................................................................................................................... 37
8.5 Menu Functions............................................................................................................................... 37
8.5.1 System Settings............................................................................................................................ 37
8.5.2 Language Settings........................................................................................................................ 44
8.5.3 User Parameters...........................................................................................................................44
8.5.4 Manufacturer Parameters............................................................................................................46
8.9 File Management............................................................................................................................. 48
8.9.1 Memory File................................................................................................................................. 48
8.9.2 U disk File.....................................................................................................错误！未定义书签。
8.10 Program Upgrade...........................................................................................................................50
8.10.1Upgrade touch screen Program..................................................................................................50
8.10.2 Upgrade Boot Screen................................................................................................................. 52
8.10.3 Upgrade Mainboard Program....................................................................................................54
Chapter 9 Detailed Vendor / User Parameters......................................................错误！未定义书签。
9.1Vendor Parameters.............................................................................................................................. 58
9.2 User Parameters..................................................................................................................................62
Chapter 10 Common Problems and Solutions.......................................................错误！未定义书签。
10.1 Common Problems............................................................................................................................66
10.2 Alarm Information.............................................................................................................................67

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
1
Chapter 1 Overview
CONTENTS:
RDC6445GT5 Control System Introduction
Controller Model Description
Comparison of Controller Performance

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
2
1.1 RDC6445GT5 Control System Introduction
RDC6445GT5 system is the latest generation of laser engraving/cutting control system developed by
Ruida Technology. This control system has better hardware stability and anti-high voltage and anti-static
characteristics. The HMI operating system based on a 5-inch touch color screen has a more friendly
operation interface and more powerful functions. The controller includes complete motion control
functions, large-capacity file storage, a more compatible dual-channel independent adjustable laser
power control interface, a more compatible U disk driver, multi-channel general/dedicated IO control,
and supports automatic selection of Ethernet communication and USB communication with PC.
1.2 RDC6445GT5 Controller model description

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
3
Chapter 2 Installation Size
CONTENTS:
Mainboard Installation Size
Touch screen Installation Size

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
4
2.1 Mainboard Installation Size
All dimensions are in mm, accurate to 0.1mm (of which the four positioning holes are symmetrical):
2.2 Touch screen Installation Size
All dimensions are in mm, accurate to 0.1mm.

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
5

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
6
Chapter 3 Physical
pictures and Interfaces
Overview
CONTENTS:
Mainboard Physical pictures
Touch screen Physical pictures
Control System Electrical Connectivity Diagram

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
7
3.1 Mainboard Physical pictures
For more detailed pin description, see Chapter 4 Interface Signal Description.
Figure 3.1-1 Mainboard Physical pictures

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
8
3.2 Touch screen Physical pictures
Figure 3.2-1 Panel Physical pictures

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
9
3.3 Control System Electrical Connectivity Diagram
Figure 3.3-1 Control system electrical connectivity diagram

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
10
Chapter 4 Mainboard
Interface Signal
Description
CONTENTS:
Main Power Interface CN0
Mainboard and touch screen Connection Port HMI
U disk Interface
PC-USB Interface
Ethernet Interface
General/Dedicated Output Port CN1
Dedicated/General Input Interface CN2
Four-Axis Limit Input
Interface CN3/CN4
X/Y/Z/U Four-Axis Driver Interface AXIS_X~AXIS_U

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
11
4.1 Main Power Interface CN0
4.2 Mainboard and touch screen Connection Port HMI
The connection cable between the mainboard and touch screen should be a parallel line of PIN to PIN.
4.3 U disk Interface
U disk is a USB-AM interface, which is the interface for the mainboard to the U disk.
4.4 PC-USB Interface
PC-USB is a USB-BM interface, which is an interface for the mainboard and PC through USB2.0.
4.5 Ethernet Interface
‘Ethernet’ is the Ethernet interface, through which the 10/100MHZ Ethernet communication between
the mainboard and PC can be realized.
PIN
Signal
Definition
1
GND
GND (input)
2
+24V
24V Power positive (input)
This system adopts a single 24V power supply. It is recommended to
use a power supply above 24V/2A. Meanwhile, this control system is
compatible with a 36V power supply. A driver with a 36V power
supply can directly connect to this control system's main power
interface, but it is not recommended.
Please use a PIN-to-PIN Ethernet parallel line.
Caution
Caution

RDC6445GT5 Laser cutting system hardware user manualV1.1
深圳市睿达科技有限公司
12
4.6 General/Dedicated Output Port CN1
General/Dedicated output port definition
PIN
Signal
Definition
1
GND
GND (output)
2
Out2
General output, reserved.
3
Out1
General output, reserved.
4
Status
Dedicated output, working status signal port (or the second way
pen signal). When it is an active status signal, if the port is
connected with a relay, the relay coil will conduct when working,
and there will be no effect when the working is paused. When
the working is finished or canceled manually, the relay coil ends.
5
Wind
Dedicated output, when the fan control is enabled, this port
outputs a fan control signal. Otherwise, it is the first paintbrush
control signal. When the fan is connected, and the fan control is
enabled, the fan's switch can be set in each layer separately.
When an external relay is connected, the relay coil conducts
when the fan is on, and the relay coil ends when the fan is off.
6
+24V
Power output (if the main power interface adopts a 24V power
supply, the pin is 24V; if the main power interface adopts a 36V
power supply, the pin is 36V)
All the output signals adopt optocoupler isolation. OC gate output, the
maximum drive capacity is 300mA, which can directly drive 6V/24V relays.
4.7 Dedicated/General Input Interface CN2
PIN
Signal
Definition
1
GND
GND(output)
2
FootSW
Dedicated input, it is a footswitch input port. The connection
method is: when the pedal is stepped down, input a low voltage
signal to the port, and when the pedal is released, disconnect the
port or input a high voltage signal to the port; when the pedaling
Prompt