Hitachi SJ100 Series User manual

• Single-phase Input 200V Class
• Three-phase Input 200V Class
• Three-phase Input 400V Class
Manual No. NB5821XD • Dec. 2003
Hitachi Industrial Equipment Systems Co., Ltd.
HITACHI
SJ100 Series Inverter
Quick Reference Guide

1
Caution: Be sure to read the SJ100 Inverter Manual and
follow its Cautions and Warnings for the initial product
installation. This Quick Reference Guide is intended for
reference use by experienced users in servicing existing
installations.
Power Circuit Terminals
–002NFE/NFU, –004NFE/NFU, –005NFE
Jumper
RB +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground
–007 to 022NFE/NFU, –037LFU, 004 to 040HFE/HFU
Jumper
RB +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground
–055LFU, –075LFU, 055HFE/HFU, 075HFE/HFU
Jumper
RB +1 + –
L1 L2 N/L3 U/T1 V/T2 W/T3
Chassis
Ground

2
Control Circuit Terminals
Termina l
Name Description Ratings and Notes
P24 +24V for logic inputs 24VDC supply, 30 mA max.
(Notes: Do not use for
network power
Do not short to terminal L)
1, 2, 3, 4,
5, 6
Intelligent (program-
mable) discrete logic
inputs
27VDC max. (use P24 or an
external supply referenced to
terminal L), 4.7kΩinput
impedance
L (top
row)
GND for logic inputs Sum of input 1 to 6 currents
(Note: Do not ground)
11, 12 Discrete logic outputs 50 mA max. ON current,
27 VDC max. OFF voltage
CM2 Common for logic
outputs
100 mA max for sum of
terminals 11 and 12 currents
FM PWM output 0 to 10VDC, 1 mA max.,
50% duty cycle
L (bottom
row)
Common for analog
inputs
Sum of OI, O, and H
currents (return)
OI Analog input, current 4 to 19.6 mA range, 20 mA
nominal
H O OI FM
P24 L
Analog
inputs Analog
outputs
Alarm
relay
Logic
outputs
Logic
inputs
L
6 5 4 3 2 1
CM2 12 11 AL0 AL1 AL2

3
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
nominal, 12VDC max., input
impedance 10 kΩ
H +10V analog reference 10VDC nominal, 10 mA
max.
AL0 Relay common contact Contact rating
Max resistive load = 250VAC,
2.5A; 30VDC 3A;
Max inductive load = 250VAC,
0.2A; 30VDC 0.7A
Minimum load = 5VDC 100mA,
100VAC 10mA
AL1 Relay contact,
normally closed
during RUN
AL2 Relay contact,
normally open during
RUN
Termina l
Name Description Ratings and Notes

4
Basic Wiring Diagram
The following wiring diagram shows the power and motor connec-
tions for basic operation. The optional signal input wiring supports
external Fwd and Rev Run command, and a speed potentiometer.
(L1)
R
(L2)
S
(N/L3)
T
(T2)
V
(T3)
W
(T1)
U
Motor
Forward
L
O
H
Reverse
Alarm contacts,
1 Form C
Run signal
Frequency
arrival signal
Open collector
outputs:
External
speed
reference
pot.
SJ100
From 3-phase
power input
source (See
specifications
label on inverter
for details)
Logic output
common
Load
Load
Analog common
Analog reference
P24
2
1
CM2
12
11
AL0
AL1
AL2
Inputs:

5
Inverter Keypad Operation
•Run/Stop LED – ON when the inverter output is ON and the
motor is developing torque, and OFF when the inverter output is
OFF (Stop Mode).
•Program/Monitor LED – ON when the inverter is ready for
parameter editing (Program Mode). It is OFF when the parameter
display is monitoring data (Monitor Mode).
•Run Key Enable LED – ON when the inverter is ready to
respond to the Run key, OFF when the Run key is disabled.
•Run Key – Press this key to run the motor (the Run Enable LED
must be ON first). Parameter F_04, Keypad Run Key Routing,
determines whether the Run key generates a Run FWD or Run
REV command.
•Stop/Reset Key – Press this key to stop the motor when it is
running (uses the programmed deceleration rate). This key will
also reset an alarm which has tripped.
(continued, next page...)
Hz
POWER
A
RUN
PRG
RUN STOP
RESET
MIN MAX
HITACHI
FUNC.
STR
12
50.0
Parameter Display
Run/Stop LED Program/Monitor LED
Run Key Enable LED
Run Key
Power LED
Display Units LEDs
Hertz
Amperes
Potentiometer
Enable LED
Potentiometer
Stop/Reset Key
Function Key
Up/Down Keys Store Key

6
•Potentiometer – Allows an operator to directly set the motor
speed when the potentiometer is enabled for output frequency
control.
•Potentiometer Enable LED – ON when the potentiometer is
enabled for value entry.
•Parameter Display – A 4-digit, 7-segment display for parame-
ters and function codes.
•Display Units: Hertz/Amperes – One of these LEDs will be ON
to indicate the units associated with the parameter display.
•Power LED – ON when the power input to the inverter is ON.
•Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter
values.
•Up/Down Keys – Use these keys alternately to move up or down
the lists of parameter and functions shown in the display, and to
increment/decrement values.
•Store Key – When the unit is in Program Mode and the operator
has edited a parameter value, press the Store key to write the new
value to the EEPROM.

7
Keypad Navigation Map
h34
h01
12
c91
c01
12
b 92
b 01
12
A98
A01
12
12
12
12
H––
12
C––
12
b ––
12
A––
F04
F01
12
d 09
d 01
12
o.0
123.4
Edit
12
Increment/
decrement
value
Write data
to
EEPROM
Display data
Monitor Mode Program Mode
12
FUNC.
STR
FUNC.
FUNC.
12
Return to
parameter list
FUNC.
FUNC.
Select Parameter Edit Parameter
Store as
powerup
default
powerdown

8
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run
the motor. The procedure describes two alternative methods for
commanding the inverter: via the inverter keypad, or via the logic
terminals.
• Check power input and motor output wiring (see page 4 diagram).
• If using logic terminals for testing, verify correct wiring on [P24],
[FW], [H], [O], and [L] (bottom row) per the diagram on page 4.
• Reverse [RV] input wiring (defaults to terminal [2]) is optional.
Step Description Via Keypad Via Logic
Ter minals
1 Set speed command
source setting
A_01 = 00
(keypad pot.)
A_01 = 01,
[H–O–L] input
2 Set Run FW command
source
A_02 = 02
(Run key)
A_02 = 01,
[FW] input
3 Set Run REV command
source
— C_02 = 01,
[RV] input
4 Set motor base freq. A_03 = 60
5 Set motor poles
(2 / 4 / 6 / 8)
H_04 = 4 (default), change only if
your motor is different
6 Set keypad display to
monitor freq.
Access D_01, press Func key, display
will show 0.0
Perform safety check Disconnect load from motor
7 Turn keypad pot.
to MIN position
Ensure voltage on
[O]—[L] termi-
nals= 0V
8 Run Forward command Press Run key Turn ON the
[FW] terminal
9 Increase speed Rotate keypad
pot. CW dir.
Increase voltage
at [O]
10 Decrease speed Rotate keypad
pot. CCW dir.
Decrease voltage
at [O]
11 Stop motor Press Stop key Turn OFF the
[FW] terminal
12 Run Reverse command
(optional)
— Turn ON the [RV]
terminal
13 Stop motor — Turn OFF the
[RV] terminal

9
Error Codes
The SJ100 series inverters will trip on over-current, over-voltage,
and under-voltage to protect the inverter. The motor output turns
OFF, allowing the motor to free-run to a stop. Press the Stop/Reset
key to reset the inverter and clear the error.
Basic Error Codes
Error
Code Name Probable Cause(s)
E01 Over current event while
at constant speed
• Inverter output was short-circuited
• Motor shaft is locked
• Load is too heavy
• A dual-voltage motor is wired
incorrectly
Note: The SJ100 will over current trip
at nominally 200% of rated current
E02 Over current event during
deceleration
E03 Over current event during
acceleration
E04 Over current event for
other conditions
• DC braking power(A_54) set too
high
• Current transformer / noise error
E05 Overload protection • Motor overload is detected by the
electronic thermal function
E06 Braking resistor overload • Regenerative braking resistor
exceeds the usage time or usage ratio
E07 Over voltage protection • DC bus voltage exceeds a threshold,
due to regenerative energy from motor
E08 EEPROM error • Built-in EEPROM memory experi-
enced noise, high temperature, etc.
E09 Under-voltage error • DC bus voltage decreased enough to
cause a control circuit fault
E10 CT error
(current transformer)
• High electrical noise near inverter
• A fault occurred in the built-in CT
E11
E22
CPU error • Built-in CPU had internal error
E12 External trip • [EXT] input signal detected
E13 USP (Unattended Start
Protection)
• When (USP) was enabled, an error
occurred when power was applied
while a Run signal was present
E14 Ground fault • A ground fault was detected
between the inverter output and the
motor. This feature protects the
inverter, and does not protect humans.

10
Error Trip Conditions
Use function code D_08 to access the error trip conditions for the
current error as shown in the table below. Use the Up and Down
arrow keys to scroll through the trip condition parameters.
E15 Input over-voltage • Input voltage was higher than the
specified value, 60 sec. after powerup
E21 Inverter thermal trip • Inverter internal temperature is
above the threshold
E35 Thermistor • Thermistor input, [THM] and [L], is
over the temp. threshold
--- Under-voltage (brown-
out) with output shutoff
• Low input voltage caused the
inverter to turn OFF the motor output
and try to restart. If unsuccessful, a
trip occurs.
Step Display
1. Access D_08 d08
2. Press Function Key If no error:
_ _ _
If error exists:
Exx
(error code)
3. Press Up/Dn key (if
error exists)
Output frequency at
trip point:
10.0
Motor current at trip
point:
0.025
DC bus voltage at trip
point:
189.8
Error
Code Name Probable Cause(s)
1
2

11
Restoring Factory Default Settings
Action Display Function/Parameter
Press , or as
needed.
b -- “B” Group selected
Press . b01 First “B” Group parame-
ter
Press/hold until... b85 Country code for
initialization selected
Press . If setting is
correct, then skip next step.
02 00 = Japan
01 = Europe
02 = United States
To change country code, press or to set; to store.
Press . b85 Country code for
initialization selected
Press . b84 Initialization function
selected
Press . 00 0 = disable initialization,
clear trip history only
Press . 01 1 = enable initialization
Press . b84 Initialization now
enabled to restore all
defaults
Press/hold , , and
. Do not release yet.
b84 First part of key sequence
Press/hold (STOP) for
3 seconds, then release.
d00 Final part of special
sequence, “D_00” is
flashing
Now release the all keys
together, only after “D_00”
display begins blinking.
EU
USA
JP
Default parameter
country code shown
during initialization
Initialization is complete. d01 Function code for output
frequency monitor shown
FUNC.
12
FUNC.
1
FUNC.
12
STR
FUNC.
2
FUNC.
1
STR
FUNC.
1
2
STOP
RESET

12
Note: After initializing the inverter, use the Powerup Test
on page 8 to get the motor running again.
Parameter Tables
“D” Group: Monitoring Functions
Func.
Code Name / Description Units
D_01 Output frequency monitor Hz
D_02 Output current monitor A
D_03 Rotation direction monitor —
D_04 Process variable (PV), PID feedback monitor %
D_05 Intelligent input terminal status —
D_06 Intelligent output terminal status —
D_07 Scaled output frequency monitor
(output frequency x B_86 scale factor)
User-
defined
D_08 Trip event monitor —
D_09 Trip history monitor —
Direction
Forward Stop Reverse
2 14365
Terminal Numbers
ON
OFF
12 11AL
Terminal Numbers
ON
OFF

13
Trip History Navigation Map
E07
60.0
12
4.0 0
270.0
12
12
d 08
12
o.0
Display data
Monitor Mode
12
FUNC.
FUNC.
d 09
____
No
Error code
Output frequency
at trip point
Motor current
at trip point
DC bus voltage
at trip point
FUNC.
Ye s
No error
Error(n-1)
exists?
No
Ye s
E03
E05
____
No
history
FUNC.
Error(n-2)
exists?
No
Ye s
FUNC.
____
FUNC.
FUNC.
12
FUNC.
No
history
Error
exists?

14
Parameter tables for user-settable functions follow these conven-
tions:
• Some parameters have 2nd motor equivalents, indicated by the
x2xx parameter codes in the left-most column.
• Some parameters specify an option code. Where applicable, the
options codes will be in a bulleted list in the Name/Description
column.
• The default values apply to all models unless otherwise noted for
each parameter... –FE (Europe) / – FU (U.S.) / –FR (Japan).
• Some parameters cannot be edited during Run Mode, and certain
Software Lock settings (B_31) can prohibit all edits. If in doubt,
place the inverter in Stop Mode or consult the inverter manual for
details.
“F” Group: Main Profile Parameters
“A” Group: Standard Functions
Func.
Code Name / Description Default Value
Set
Value
F_01 Output frequency setting 0.0
F_02 Acceleration (1) time setting 10.0
F202 Acceleration (1) time setting, 2nd motor 10.0
F_03 Deceleration (1) time setting 10.0
F203 Deceleration (1) time setting, 2nd motor 10.0
F_04 Keypad Run key routing
•00Forward •01Reverse
00
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value
A_01 Frequency source setting
• 00 Keypad potentiometer
• 01 Control terminal
• 02 Function F_01 setting
01 / 01 / 00

15
A_02 Run command source setting
• 01 Input terminal FW or RV (assign-
able)
• 02 Run key on keypad, or digital
operator
01 / 01 / 02
A_03/
A203
Base frequency setting 50.0 / 60.0 /
60.0
A_04/
A204
Maximum frequency setting 50.0 / 60.0 /
60.0
A_11 O/OI–L input active range start
frequency
0
A_12 O/OI–L input active range end frequency 0
A_13 O/OI–L input active range start voltage 0
A_14 O/OI–L input active range end voltage 100
A_15 O/OI–L input start frequency enable
• 00 Use A_11 starting value)
• 01 Use 0 Hz
01
A_16 External frequency filter time constant 8
A_20/
A220
Multi-speed frequency setting 0
A_21
A_22
A_23
A_24
A_25
A_26
A_27
A_28
A_29..
..A_35
Multi-speed frequency settings
(for both motors)
0 / 0 / 5
0 / 0 / 10
0 / 0 / 15
0 / 0 / 20
0 / 0 / 30
0 / 0 / 40
0 / 0 / 50
0 / 0 / 60
0 / 0 / 0
0 / 0 / 0
A_38 Jog frequency setting 1.0
A_39 Jog stop mode
• 00 Free-run stop, jogging disabled
during motor run
• 01 Controlled deceleration, jogging
disabled during motor run
• 02 DC braking to stop, jogging
disabled during motor run
00
A_41/
A241
Torque boost method selection
• 00 Manual torque boost
• 01 Automatic torque boost
00
A_42/
A242
Manual torque boost value 11
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value

16
A_43/
A243
Manual torque boost frequency adjust-
ment
10.0
A_44/
A244
V/f characteristic curve selection
• 00 V/f constant torque
• 01 V/f variable torque
• 02 Sensorless vector control
02
A_45 V/f gain setting 100
A_51 DC braking enable
• 00 Disable • 01 Enable
00
A_52 DC braking frequency setting 0.5
A_53 DC braking wait time 0.0
A_54 DC braking force during deceleration 0
A_55 DC braking time for deceleration 0.0
A_61 Frequency upper limit setting 0.0
A_62 Frequency lower limit setting 0.0
A_63
A_65
A_67
Jump (center) frequency setting 0.0
A_64
A_66
A_68
Jump (hysteresis) frequency width
setting
0.5
A_71 PID Enable
• 00 PID operation OFF
• 01 PID operation ON
00
A_72 PID proportional gain 1.0
A_73 PID integral time constant 1.0
A_74 PID derivative time constant 0.0
A_75 PV scale conversion 1.00
A_76 PV source setting
• 00 [OI] terminal (current input)
• 01 [O] terminal (voltage input)
00
A_81 AVR function select
• 00 AVR enabled • 01 AVR disabled
• 02 AVR enabled except during decel
02 / 00 / 02
A_82 AVR voltage select 230/230/200
400/460/400
A_92/
A292
Acceleration (2) time setting 15.0
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value

17
“B” Group: Fine-tuning Functions
A_93/
A293
Deceleration (2) time setting 15.0
A_94/
A294
Select method to switch to Acc2/Dec2
profile
• 00 2CH input from terminal
• 01 transition frequency
00
A_95/
A295
Acc1 to Acc2 frequency transition point 0.0
A_96/
A296
Dec1 to Dec2 frequency transition point 0.0
A_97 Acceleration curve selection
• 00 Linear • 01 S-curve
• 02 U-shape • 03 Reverse
U-shape
00
A_98 Deceleration curve selection
• 00 Linear • 01 S-curve
• 02 U-shape• • 03 Reverse
U-shape
00
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value
B_01 Selection of automatic restart mode
• 00 Alarm output after trip, automatic
restart disabled
• 01 Restart at 0Hz
• 02 Resume operation after frequency
matching
• 03 Resume previous freq. after freq.
matching, then decelerate to stop and
display trip info
00
B_02 Allowable under-voltage power failure
time
1.0
B_03 Retry wait time before motor restart 1.0
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value

18
B_12/
B212
Level of electronic thermal setting Rated
current of
each inverter
B_13/
B213
Electronic thermal characteristic
• 00 Reduced torque • 01 Const. torque
01 / 01 / 00
B_21 Overload restriction operation mode
• 00 Disabled
• 01 Enabled for accel and constant
speed
• 02 Enabled for constant speed only
01
B_22 Overload restriction setting Rated
current
x 1.25
B_23 Deceleration rate at overload restriction 1.0
B_31 Software lock mode selection
• 00 Low-level access, [SFT] blocks
edits
• 01 Low-level access, [SFT] blocks
edits (except F_01 and Multi-speed
parameters)
• 02 No access to edits
• 03 No access to edits except F_01 and
Multi-speed parameters
01
B_81 [FM] terminal analog meter adjustment 80
B_82 Start frequency adjustment 0.5
B_83 Carrier frequency setting 5.0 / 5.0 /
12.0
B_84 Initialization mode (parameters or trip
history)
• 00 Trip history clear
• 01 Parameter initialization
00
B_85 Country code for initialization
• 00 Japan version • 01 Europe
version
•02USversion
01 / 02 / 00
B_86 Frequency scaling conversion factor 1.0
B_87 STOP key enable
• 00 Enable • 01 Disable
00
B_88 Restart mode after FRS
• 00 Restart from 0Hz
• 01 Restart from frequency detected
from actual speed of motor
00
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value

19
“C” Group: Intelligent Terminal Functions
B_89 Data select for digital operator OPE-J
• 01 Output frequency (D_01)
• 02 Output current (D_02)
• 03 Motor direction (D_03)
• 04 PID PV feedback (D_04)
• 05 Input states for input terminals
(D_05)
• 06 Output states for output terminals
(D_06)
• 07 Scaled output frequency (D_07)
01
B_90 Dynamic braking usage ratio 0.0
B_91 Stop mode selection 00
B_92 Cooling fan control
• 00 Fan always ON
• 01 Fan ON during Run, OFF during
Stop
00
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value
C_01 Terminal [1] function Nineteen option
codes available
(see page 22)
00
C_02 Terminal [2] function 01
C_03 Terminal [3] function 02 / 16 / 02
C_04 Terminal [4] function 03 / 13 / 03
C_05 Terminal [5] function 18 / 09 / 09
C_06 Terminal [6] function 09 / 18 / 18
C_11 Terminal [1] active
state
• 00 Normally
open [NO]
• 01 Normally
closed [NC]
00
C_12 Terminal [2] active
state
00
C_13 Terminal [3] active
state
00
Func.
Code Name / Description
Default
Value
–FE / –FU /
–FR
Set
Value