Hitachi X200 Series User manual

X200 Series Inverter
Quick Reference Guide
•Single-phase Input 200V class
•Three-phase Input 200V class
•Three-phase Input 400V class
Hitachi Industrial Equipment Systems Co., Ltd.
Manual No. NT3011XB •Sep 2007

- 1 -
Caution: Be sure to read the X200 Manual and the X200 Manual
Addendum, and follow their Cautions and Warnings for the initial
product installation. This Quick Reference Guide is intended for
reference use by experienced users in servicing existing installations.
Power Circuit Terminals
Inverter models X200-002SFEF/NFU, -004SFEF/NFU
Inverter models X200-005SFEF, -007SFEF/NFU to -022SFEF/NFU,
-037LFU to -075LFU, 004HFEF/HFU to –075HFEF/HFU
Caution: Power terminal assignment is is different compared to old
models such as L100, L200 series. Pay attention when wiring the
power cable.
!
!
Jumper
U/T1
V/T2
W/T3
- +
+1
L1
/ N
Jumper
SFEF
L1
L2
L3/N
Jumper
NFU
L1
/ N
U/T1
V/T2
W/T3
- + +1
Jumper
Jumper
L1
L2
L3/N
Jumper
R/L1
S/L2
T/L3
Jumper
SFEF
NFU,LFU
HFEF,HFU

- 2 -
Control Circuit Terminals
Terminal Name Description Ratings and Notes
P24 +24V for logic inputs 24VDC supply, 30mA max.
(Notes: Do not use for network
power. Do not short to terminal
L)
1, 2, 3, 4, 5 Intelligent (programmable
discrete logic) inputs 27VDC max. (Use P24 or an external supply reference to
terminal L), 4.7kΩinput
impedance.
11 Discrete logic output 50mA max. ON current, 27VDC
max. OFF voltage
L (right) GND for logic inputs Sum of input 1 to 5 currents
(Note: Do not ground)
CM2 Common for logic
outputs 50mA max for terminal 11 current
AM Analog voltage output 0 to 10VDC, 1mA max.
L (left) Common for analog
inputs Sum of OI, O and H currents (return)
OI Analog input, current 4 to 19.6mArange, 20mA nom.
O Analog input, voltage 0 to 9.6VDC range, 10VDC
nominal, 12VDC max., input
impedance 10kΩ
H +10V analog reference 10VDC nominal, 10mAmax.
AL0 Relay common contact
AL1 Relay contact, normally
closed during RUN
AL2 Relay contact, normally
open during RUN
Contact rating
Max resistive load=250VAC,
2.5A; 30VDC 3A;
Max inductive load=250VAC,
0.2A; 30VDC 0.7A
Minimum load=5VDC 100mA,
100VAC 10mA
Note) Analog input O and OI cannot be used at the same time.
AM H O OI
L
5
4
3
2
1
L
PCS
P24
CM2
11
Jumper
A
nalog
output
A
nalog
inputs Logic inputs Logic outputs
AL2 AL1 AL0
Alarm relay

- 3 -
Basic Wiring Diagram
The following wiring diagram shows the power and motor connections
for basic operation. The optional signal input wiring supports external
Fwd and Rev Run command, and a speed potentiometer.
X200 series
R
(L1)
T
(N/L3)
U
(T1)
W
(T3)
V
(T2) Motor
From 3-phase or
single-phase power input
source
(See specifications label
on inverter for details)
P24
1
2
3
5
L
Wiring for Source type models
H
O
L
S
(L2)
Inputs:
Analog reference
External speed
reference POT.
Analog common
AL1
AL0
AL2
Alarm contacts, 1C
11
CM2
Open collector output
Frequency
arrival signal
Load
+
-
Logic output
common
PCS
4
Forward
Reverse
Short bar
Reset

- 4 -
Inverter Keypad Operation
•Run/Stop LED – ON when the inverter output is ON and the motor
is developing torque (Run Mode), and OFF when the inverter output
is OFF (Stop Mode).
•Program/Monitor LED – This LED is ON when the inverter is ready
for parameter editing (Program Mode). It is OFF when the
parameter display is monitoring data (Monitor Mode).
•Run Key Enable LED – is ON when the inverter is ready to respond
to the Run key, OFF when the Run key is disabled.
•Run Key – Press this key to run the motor (the Run Enable LED
must be ON first). Parameter F004, Keypad Run Key Routing,
determines whether the Run key generates a Run FWD or Run REV
command.
•Stop/Reset Key – Press this key to stop the motor when it is running
(uses the programmed deceleration rate). This key will also reset an
alarm that has tripped.
•Potentiometer – Allows an operator to directly set the motor speed
when the potentiometer is enabled for output frequency control.
•Potentiometer Enable LED – ON when the potentiometer is enabled
for value entry.
•Parameter Display – A 4-digit, 7-segment display for parameters
and function codes.
•Display Units, Hertz/Amperes – One of these LEDs will be ON to
indicate the units associated with the parameter display.
•Power LED – This is ON when the power input to the inverter is
ON.
•Alarm LED – ON when an inverter trip is active (alarm relay
contact will be closed).
•Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter
values.
•Up/Down keys – Use these keys alternatively to move up or down
the lists of parameter and functions shown in the display, and
increment/decrement values.
•Store key – When the unit is in Program Mode and you have edited
a parameter value, press the Store key to write the new value to the
EEPROM.
Display Units (Hertz / Amperes) LEDs
Parameter Display
Run key Enable LED
Run key
Stop/Reset key
PRG
RUN
Hz
RUN
A
2
POWER
ALARM
STOP
RESET
Function key Up/Down keys Store key
Power LED
Alarm LED
Run/Stop LED
Program/Monitor LED
Potentiometer Enable LED
Potentiometer
1
FUNC STR

- 5 -
Keypad Navigation Map
12
STR
Monitor Mode
PRG LED=OFF Program Mode PRG LED=ON
Display Data
FUNC
12
12
12
12
12
12
2
1
Select
Function or
Grou
p
Power down
12
12
12
12
12
12
12
2
1
FUNC FUNC
Store as
powerup
default
Increment/
decrement
value
12
Edit
FUNC
Write
data to
EEPROM
Return to
parameter
list
Select parameter Edit parameter

- 6 -
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run
the motor. The procedure describes two alternative methods for
commanding the inverter:
via the inverter keypad, or via the logic
terminals.
yCheck power input and motor output wiring (see page 3 diagram).
yIf using logic terminals for testing, verify correct wiring on [PCS],
[FW], [H], [O] and [L] (bottom row) per the diagram on page 3.
yReverse [RV] input wiring (defaults to terminal [2]) is optional.
Step Description Via Keypad Via Logic
Terminals
1 Set speed command
source setting
A001=00
(Keypad pot)
A001=01
[H-O-L] input
2 Set Run FW command
source
A002=02
(Run key)
A002=01
[FW] input
3 Set Run REV
command source −C002=01 (default)
[RV] input
4 Set motor base freq. A003=60
5 Set motor poles H004 = 4 (default), change only if your motor is
different
Set keypad display to
monitor freq. Access d001, press Func key, display will show 0.0
6
Disconnect load from motor
7 Perform safety check Turn keypad pot. To MIN
position
Ensure voltage on [O] −
[L] terminals = 0V
8 Run Forward
command Press Run key Turn ON the [FW]
terminal
9 Increase speed Rotate keypad pot. CW
direction Increase voltage at [O]
10 Decrease speed Rotate keypad pot. CCW
direction Decrease voltage at [O]
11 Stop motor Press stop key Turn OFF the [FW]
terminal
12 Run Reverse
command (optional) −Turn ON the [RV] terminal
13 Stop motor −Turn OFF the [RV]
terminal

- 7 -
Error Codes
The X200 series inverters will trip on over-current, over-voltage, and
under-voltage to protect the inverter. The motor output turns OFF,
allowing the motor to free-run to a stop. Press the Stop/Reset key to
reset the inverter and clear the error.
Basic Error Codes
Error
Code Name Probable Cause(s)
E_01 Over current event
while at constant speed
E_02 Over current event
during deceleration
E_03 Over current event
during acceleration
yInverter output was short-circuited
yMotor shaft is locked
yLoad is too heavy
yA dual voltage motor is wired
incorrectly
Note: The X200 will over-current trip at
nominally 200% of the rated current.
E_04 Over current event for
other conditions
yDC braking power (A_54) set too high
yCurrent transformer / noise error
E_05 Overload protection yMotor overload is detected by the
electronic thermal function
E_07 Over voltage protection
yDC bus voltage exceeds a threshold,
due to regeneration energy from the
motor
E_08 EEPROM error
yBuilt-in EEPROM memory
experienced noise, high temperature,
etc.
E_09 Under voltage error
yDC bus voltage decreased enough to
cause a control circuit fault
yInstantaneous power failure occurred
E_11 CPU error yBuilt-in CPU had internal error
E_12 External trip y[EXT] input signal detected
E_13 USP (Unattended Start
Protection)
yWhen (USP) was enabled, an error
occurred when power was applied while
a Run signal was present
E_14 Ground fault
yA ground fault was detected between
the inverter output and the motor. This
feature protects the inverter, and does
not protect humans.
E_15 Input over-voltage yInput voltage was higher than the
specified value, 100 sec. after powerup
E_21 Inverter thermal trip yInverter internal temperature is
above the threshold
E_30 Driver error Refer to E_01~E_04
E_35 Thermistor yThermistor input, [5] and [L] is over
the temperature threshold
E_37 Emergency stop yEmergency stop signal has given
E_60 Communications error yCommunication error on RS485
MODBUS communication
- - -
Under-voltage
(brownout) with output
shutoff
yLow input voltage caused the inverter
to turn OFF the motor output and try to
restart. If unsuccessful, a trip occurs.

- 8 -
Error Trip Conditions
Use function code d081 to access the error trip conditions for the current
error as shown in the table below. Use the Up and Down arrow keys to
scroll through the trip condition parameters.
Step Display
1. Access d081 d081
If no error:
_ _ _
2. Press Function Key
If error exists:
E_xx
(error code)
3. Press Up/Dn key
(if error exists)
Output frequency at trip point:
48.50
Motor current at trip point:
10.3
DC bus voltage at trip point:
189.5
Cumulative Run hours at trip point:
15
Cumulative power-ON hours at trip point:
18
2
1

- 9 -
Restoring Factory Default Settings
Action Display Function/Parameter
Press , or as
needed b- - - “B” Group selected
Press b001 First “B” Group parameter
Press/hold until… b085 Country code for
initialization selected
Press . If setting is
correct, then skip next step. 02
00 = Japan
01 = Europe
02 = United States
To change country code, press or to set; to store.
Press b085 Country code for
initialization selected
Press b084 Initialization function
selected
Press 00 00 = disable initialization
Press 01 01 = enable initialization
Press b084 Initialization now enable to
restore all defaults
Press/hold , and
keys. Do not release yet. b084 First part of key sequence
When your country code
appears in the display, release
all the keys.
EU
USA
JP
Default parameter country
code shown during
initialization
Initialization is complete. d001 Function code for output
frequency monitor shown
Note: After initializing the inverter, use the Powerup Test on
page 6 to get the motor running again.
2
1
FUNC
FUNC
1
FUNC
2
1
STR
FUNC
2
FUNC
1
STR
2
FUNC
STOP
RESET