
Passenger Tire Changers Service Manual 07-13 Rev.B
3
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION Pag. 5
1.1 General Pag. 5
CHAPTER 2 TOOLS AND SAFETY Pag. 5
2.1 Tools and special tools required Pag. 5
2.2 Important safety instructions Pag. 7
2.3 Electrical safety precautions Pag. 7
CHAPTER 3 AC/DC POWER DISTRIBUTION Pag. 8
3.1 Lockout and/or tagout system procedure Pag. 8
3.2 Electrical requirements Pag. 8
3.3 AC Theoy of operation Pag. 8
CHAPTER 4 ELECTRIC SECTION Pag. 11
4.1 Power supply cable and plug on electronic Inverter: check and replacement Pag. 13
4.2 Power supply cable and plug on Inverter switch: check and replacement Pag. 13
4.3 Inverter switch S1: check and replacement Pag. 15
4.4 Main rotary switch Q2: check and replacement Pag. 15
4.5 Turntable motor M1 cable: check and replacement Pag. 16
4.6 Turntable motor M1and belt :check and replacement Pag. 17
CHAPTER 5 ELECTRONIC SECTION Pag. 20
5.1 Inverter T1: check and replacement Pag. 20
5.2 Inverter T1: Firmware update Pag. 22
5.3 Turntable potentiometer: check and replacement Pag. 29
5.4 Potentiometer adjustment with software 1.4.5 Pag. 33
CHAPTER 6 PNEUMATIC SECTION Pag. 34
6.1 Pneumatic function Pag. 34
6.2 Air filter – lubricator assy : check and replacement Pag. 35
6.3 Tilting post cylinder: check and replacement Pag. 36
6.4 Vertical rod blocking cylinder on 26” : check and replacement Pag. 39
6.5 Vertical rod blocking cylinder on 22” : check and replacement Pag. 41
6.6 Horizontal blocking cylinder on 26”: check and replacement Pag. 44
6.7 Horizontal blocking cylinder on 22: check and replacement Pag. 44
6.8 Vertical rod lift cylinder: check and replacement Pag. 49
6.9 Valve with yellow button: check and replacement Pag. 50
6.10 Handle with valve: : check and replacement Pag. 52
6.11 Automatic tool cylinder: check and replacement Pag. 53
6.12 Automatic tool cylinder valve: check and replacement Pag. 55
6.13 Bead breaker cylinders: check and replacement Pag. 56
6.14 Turntable cylinders: check and replacement Pag. 58
6.15 Manifold revolving: check and replacement Pag. 60
6.16 Foot pedal assembly valves: check and replacement Pag. 64
6.17 Wheel lift cylinder: check and replacement Pag. 65
6.18 Wheel lift valve: check and replacement Pag. 67
6.19 MH cylinder: check and replacement Pag. 68
6.20 MH cylinder control valve: check and replacement Pag. 69
6.21 Bead inflating valve: check and replacement Pag. 70
6.22 Bead blaster valve and air tank: check and replacement Pag. 72
6.23 Air control: check and replacement Pag. 72
6.24 Manometer: check and replacement Pag. 73
6.25 spiral pipes: check and replacement Pag. 75
CHAPTER 7 MECHNICAL SECTION Pag. 78
7.0 Mechanical section Pag. 78
7.1 Opening arm bushings # 1-10065A check and replacement Pag. 78
7.2 Automatic tool: check, replacement and adjustment Pag. 80
7.3 Standard tool: check, replacement and adjustment Pag. 85
7.4 Horizontal arm rollers: check and adjustment Pag. 92