Hoist Fitness BODYGEAR BG200 User manual

BOIDYGE
BYHOiSJ"
Z
ZBG200
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
Customer Service
[phone]
[phone]
Fax
[phone]
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OWNERS
MANUAL
CONTENTS
INSTRUCTIONS .................................................................... 02
FRAME ASSEMBLY ............................................................. 04
CABLE INSTALLATION ........................................................ 35
ACCESSORIES/MISC ........................................................... 49
PRE-ASSEMBLY ................................................................... 51
DECAL PLACEMENT ............................................................ 53
PARTS LISTING .................................................................... 57
HARDWARE LISTING ........................................................... 58
ABBREVIATIONS LISTING ................................................... 60
BOLT SIZING CHART ............................................................ 61
WASHER SIZING CHART ...................................................... 63
MAINTENANCE SCHEDULE ................................................. 65
GENERAL MAINTENANCE INFORMATION ......................... 66
WEIGHT TRAINING TIPS ...................................................... 69
WEIGHT RATIOS ................................................................... 70
EXERCISE DESCRIPTIONS .................................................. 72
EXERCISE LOG ..................................................................... 85
LIMITED WARRANTY ............................................................ 86
PAGE 01 BODYG BG200 ASSEMBLY
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MANUAL
INSTRUCTIONS
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only BODYGEAR replacement
parts when servicing. Failure to do so will void your warranty and could
result in personal injury.
BODYGEAR equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should check all
functions to ensure correct operation. If you experience problems, first
recheck the assembly instructions to locate any possible errors made during
assembly. If you are unable to correct the problem, call your authorized
BODYGEAR dealer. Be sure to have your serial number and this manual
when calling. When all parts have been accounted for, continue on.
TOOLSREQUIRED
Socket Wrench
1/2", 9/16" and 3/4" Sockets
Crescent Wrench
Rubber Mallet
Tape Measure
Level
Allen Wrench Set
BG200 ASSEMBLY BO[]IYG PAGE 02

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PAGE 03 BODYG_ BG200 ASSEMBLY
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FRAMEASSEMBLY
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FRAMEASSEMBLY
STEP 1
ITEM NO. PART NUMBER DESCRIPTION
1 026-01 X1361 BASE ASSEMBLY
2 026-01X2085 SEAT MOUNT ASSEMBLY
3 026-01X2081 BACK BRACE ASSEMBLY
63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
66 011-0107047 3/8"-16UNC X 3.00" HHB (WZ)
71 011-0107032 3/8"-16UNC X 2.50" HHB (WZ)
82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)
87 026-01 M0760 ,39" ID. X .50" LG. HEAVY FLANGED SPACER
89 018-0001002 3.50" DIA. CABLE PULLEY
PAGE 05 BIII]YGEAg BG200 ASSEMBLY
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MANUAL
NOTE:
I. HAND TIGHTEN BOLTS.
* 2. INSTALLTHISPULLEYAT THISTIME
BECAUSEOF EASIERACCESS.
BG200 ASSEMBLY BOIBYG PAGE 06
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MANUAL
FRAMEASSEMBLY
STEP 2
ITEM NO. PART NUMBER DESCRIPTION
1 026-01Xl 361 BASE ASSEMBLY
2 026-01X2085 SEAT MOUNT ASSEMBLY
63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
69 011-0107015 3/8"-16UNC X 2.75" HHB (WZ)
82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)
112 026-01 X2090 PULLEY BRACKET ASSEMBLY
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PAGE 07 BG200 ASSEMBLYBODYGE
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MANUAL
I
[
NOTE:
I. HAND TIGHTEN BOLTS.
-x.2. IFYOU ARE INSTALUNG A LEG PRESS
OPTION REFERTO THELEG PRESS
MANUAL AND ASSEMBLETHELEG
PRESSFRAME PARTSAT THISTIME.
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MANUAL
FRAMEASSEMBLY
STEP 3
ITEM NO. PART NUMBER DESCRIPTION
2 026-01X2085 SEAT MOUNT ASSEMBLY
4 026-01X2086 MAIN UPRIGHT ASSEMBLY
5 026-01X2077 TOP HANGER ASSEMBLY
63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
69 011-0107015 3/8"-16UNC X 2.75" HHB (WZ)
82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)
PAGE 09 BOI]YG BG200 ASSEMBLY
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MANUAL
NOTE:
I. HAND TIGHTENBOLTS.
69
BG200 ASSEMBLY PAGE 10
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MANUAL
FRAMEASSEMBLY
STEP 4
ITEM NO.
3
63
69
82
PART NUMBER
026-01 X2081
012-0104008
011-0107015
013-0402007
DESCRIPTION
BACK BRACE ASSEMBLY
3/8"-16UNC THIN NYLOCK NUT (WZ)
3/8"-16UNC X 2.75" HHB (WZ)
3/8" X 22mm FLAT WASHER (WZ)
PAGE 11 BG200 ASSEMBLY
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MANUAL
NOTE:
I. WRENCH TIGHTENALLBOLTS
FROM PREVIOUSSTEPS.
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_FRAMEASSEMBLY "
STEP 5
ITEM NO. PART NUMBER DESCRIPTION
1 026-01X1361 BASE ASSEMBLY
21 026-01G0179 .75" DIA. X 70.46" LG. GUIDE ROD
22 019-0001006 3.00" DIA. X .50" THICK WEIGHT STACK BUMPER
55 026-STD-SWTOP9 RADIAL LOC TOP WEIGHT
56 026-01W0135 10 LB RADIAL WEIGHT PLATE
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BG200 ASSEMBLY
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MANUAL
FRAME ASSEMBLY
STEP 6
ITEM NO.
2
5
6
14
16
21
28
49
5O
63
64
68
69
76
82
83
PART NUMBER
O26-O1X2085
026-01 X2077
026-01X1526
026-01 P1549
026-01T1336
026-01G0179
026-01 M0288
014-0018005
026-01 M0271
012-0104008
012-0304011
011-0407059
011-0107015
011-0107050
013-0402007
013-0102003
DESCRIPTION
SEAT MOUNT ASSEMBLY
TOP HANGER ASSEMBLY
LEG EXTENSION ARM
EXERCISE INSTRUCTION HANGER PLATE
WEIGHT STACK TOP TUBE
.75" DIA. X 70.46" LG. GUIDE ROD
LATCH HOOK
.38" ID. X .50" LG. SPACER
.391" I.D. X .563" O.D. X .25" LG. SPACER
3/8"-16UNC THIN NYLOCK NUT (WZ)
1/2"-13UNC THIN NYLOCK NUT (WZ)
3/8"-16UNC X 3.25" HHB (WZ)
3/8"-16UNC X 2.75" HHB (WZ)
1/2"-13UNC X 3.75" HHB (WZ)
3/8" X 22mm FLAT WASHER (WZ)
1/2" X 27ram SAE FLAT WASHER (WZ)
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MANUAL
NOTE:
* I. WRENCH TIGHTEN BOLT(76) THENLOOSEN
NUT ENOUGH FOR (6) TO PIVOT FREELY.
2. WRENCH TIGHTENALLOTHERBOLTS.
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rFRAMEASSEMBLY _
STEP 7
ITEM NO. PART NUMBER DESCRIPTION
9 026-01X1501 PRESS ARM HANGER
17 026-01 P1642 R.O.M. PLATE
63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
80 011-0102026 3/8"-16UNC X 2.50" FHCS (WZ)
82 013-0402007 3/8" X 22ram FLAT WASHER (WZ)
PAGE 17
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MANUAL
NOTE:
I. WRENCH TIGHTEN BOLTS.
BG200 ASSEMBLY PAGE 18
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OWNERS
MANUAL
FRAMEASSEMBLY
STEP 8
ITEM NO. PART NUMBER DESCRIPTION
1 026-01X1361 BASE ASSEMBLY
5 026-01X2077 TOP HANGER ASSEMBLY
8 026-01 M0812 1.00" DIA. SHAFT X 4.38" LG.
9 026-01X1501 PRESS ARM HANGER
18 026-1100211 WEIGHT SHIELD
34 014-0019002-1 1.00" I.D. SPLIT COLLAR THREADED
63 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
65 011-0007097 1/4"-20UNC X .75" SHCS (BZ)
70 011-0407022 3/8"-16UNC X 1.00" HHB (WZ)
82 013-0402007 3/8" X 22mm FLAT WASHER (WZ)
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