Hoist Fitness HF 4985 User manual

HF4985
Note: Both Serial Number and Model Number are Required when Ordering Parts
OWNERS MANUAL
CATALOG NUMBER
Customer Service
Fa x
[phone]
[phone]
[phone]
RECORD SERIAL NUMBER HERE
1205-000

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
CONTENTS
INSTRUCTIONS (Step 1)
FRAME ASSEMBLY (Step 2)
PRE-ASSEMBLED PARTS (Step 3)
PARTS LISTING
HARDWARE LISTING
WEIGHT TRAINING TIPS
WEIGHT TRAINING EXERCISE LOG
MAINTENANCE SCHEDULE
GENERAL MAINTENANCE INFORMATION
LIMITED WARRANTY
DECAL REFERENCE
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4
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31
Page - 1

ASSEMBLY
INSTRUCTIONS
Page - 2HF4985 ASSEMBLY
INSTRUCTIONS
Socket Wrench
Crescent Wrench
Rubber Mallet
Tape Measure
3/4" Socket9/16”,
Step 1
SUGGESTED TOOLS
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.

HF4985 ASSEMBLY
Page - 3
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
Page - 4HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2a
1 - Right Support Beam
2 - Left Support Beam
4 - Base Support
10 - Gusset Plate
Part Descriptions
A - 1/2-13 UNC x 4” Hex Bolt
AA - 1/2” Flat Washer
BA - 1/2” Nylok Nut
Hardware Descriptions
Page - 5

ASSEMBLY
INSTRUCTIONS
Page - 6HF4985 ASSEMBLY
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BA AA
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AA A
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NOTE: Parts (1) and (2) are not the same. There are
holes on the back side of the parts that are closer to
one edge. That edge mounts to the inside of the unit
(as shown in the diagram below). If mounted on the
wrong side, the Safety Tier option will not work.
NOTE: Parts (1) and (2) are not the same. There are
holes on the back side of the parts that are closer to
one edge. That edge mounts to the inside of the unit
(as shown in the diagram below). If mounted on the
wrong side, the Safety Tier option will not work.

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2b
4 - Base Support
5 - Rear Support
6 - Rear Cross Member
Part Descriptions
B - 1/2”-13UNC x 3 1/4” Hex Bolt
AA - 1/2” Flat Washer
BA- 1/2” Nylok Nut
Hardware Descriptions
Page - 7

ASSEMBLY
INSTRUCTIONS
Page - 8HF4985 ASSEMBLY
5
B
AA
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AA
BA
AA
BA
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4
4

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2c
1 - Right Support Beam
2 - Left Support Beam
3 - Top Cross Member
5 - Rear Support
11 - Bar Rack
Part Descriptions
A - -13UNC x 4” Hex Bolt
C - 1/2”-13UNC x 4 1/4” Hex Bolt
AA - 1/2” Flat Washer
BA - 1/2” Nylok Nut
1/2”
Hardware Descriptions
Page - 9

ASSEMBLY
INSTRUCTIONS
Page - 10HF4985 ASSEMBLY
AA
AA
A
A
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5
A
AA
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AA
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2

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2d
4 - Base Support
8 - Olympic Weight Mount
9 - Olympic Weight Bar
11 - Bar Rack
12 - Linear Shaft
13 - Hook Sleeve
14 - RollerHook
Part Descriptions
D - 3/8-16UNC x 2 1/4” Hex Bolt
AB - 3/8” Flat Washer
BB - 3/8” Nylok Nut
Hardware Descriptions
Page - 11
In this step; first, slide (13) into (14) and secure to one side of (9),
repeat for other side of (9) and ook (9) onto both
(11)’s. Next, place a finger of light grease (lithium, super lube, ect) into
the inside of the bearings on both (8)’s. Using your finger, press the grease
into the ball-bearings and their tracks. Repeat until the ball-bearing
tracks are full of grease. Slide (12) into (8), then (8) into (9) and let (12)
rest on (4), it will be secured in a late step. Repeat process for other side
of (9).
Wrench Tighten bolts. H

ASSEMBLY
INSTRUCTIONS
Page - 12HF4985 ASSEMBLY
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9
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12
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AB
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BB
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See detail A for
assembly instructions.
See detail A for
assembly instructions.
Detail A
Scale 2:1
Detail A
Scale 2:1
Place a finger of light
grease (lithium, super
lube, ect.) into the inside
of the bearing using your
finger, press the grease
into the ball-bearing and
their tracks. Repeat until
the ball-bearing tracks are
full of grease.
Place a finger of light
grease (lithium, super
lube, ect.) into the inside
of the bearing using your
finger, press the grease
into the ball-bearing and
their tracks. Repeat until
the ball-bearing tracks are
full of grease.
Place a finger of light
grease (lithium, super
lube, ect.) into the inside
of the bearing using your
finger, press the grease
into the ball-bearing and
their tracks. Repeat until
the ball-bearing tracks are
full of grease.
Place a finger of light
grease (lithium, super
lube, ect.) into the inside
of the bearing using your
finger, press the grease
into the ball-bearing and
their tracks. Repeat until
the ball-bearing tracks are
full of grease.
11
11
4
4

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2e
1 - Right Support Beam
2 - Left Support Beam
5 - Rear Support
7 - Guide Rod Support
12 - 25mm Linear Shaft
Part Descriptions
A - -13UNC x 4” Hex Bolt
AA - 1/2” Flat Washer
BA - 1/2” Nylok Nut
1/2”
Hardware Descriptions
Page - 13
Slide the top of (12) up into the hole on the bottom of (5). Next, slide
the bottom of (12) into (7) and secure one (7) to (1), and the other (7) to
(2). Wrench Tighten bolts.

ASSEMBLY
INSTRUCTIONS
Page - 14HF4985 ASSEMBLY
BA
AA
A
AA
AA
A
7
AA
BA
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12

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
FRAME ASSEMBLY
Step 2f
5 - Rear Support
15 - Weight Holder
16 - Rubber Donut
Part Descriptions
E - 3/8”-13UNC x 1” Hex Bolt
AB - 3/8” Flat Washer
AC - 3/8” Lock Washer
Hardware Descriptions
Page - 15

ASSEMBLY
INSTRUCTIONS
Page - 16HF4985 ASSEMBLY
15
16
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15
AB
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E
AC
AC
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Assemble the other
3 weight holders on
this side as shown here.
Assemble the other
3 weight holders on
this side as shown here.
Assemble the other
3 weight holders
on this side as
shown here.
Assemble the other
3weight holders
on this side as
shown here.

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
PRE-ASSEMBLY PARTS
Step 3a
5 - Rear Support
18 - 2” x 3” End Cap
Part Descriptions
Page - 17

ASSEMBLY
INSTRUCTIONS
Page - 18HF4985 ASSEMBLY
5
5
18
18

ASSEMBLY
INSTRUCTIONS
HF4985 ASSEMBLY
PRE-ASSEMBLY PARTS
Step 3b
7 - Guide Rod Support
8 - Olympic Weight Mount
9 - Olympic Weight Bar
15 - Weight Holder
16 - Rubber Donut
19 - 2” x 2” End Cap
20 - 1 5/8” Dia. End Cap
21 - Weight Horn Sleeve
Part Descriptions
CA - Retaining Clip
CB - 25mm Linear Bearing
CC - 3/4” Flanged Oilite Bearing
CD - 3/4” I.D. Sleeved Oilite Bearing
Hardware Descriptions
Page - 19