Hoist Fitness CL-2403 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
August 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
Customer Service
Fa x
[phone]
[phone]
[phone]
CL-2403
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2403 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ........................................
DECAL PLACEMENTS ..................................................................
GENERAL MAINTENANCE INFORMATION..............................
LIMITED WARRANTY ..................................................................
2
4
31
32
34
35
36
38
40
42
47
50

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22403 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Rubber Mallet
Tape Measure
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
2403 Assembly
Page 3
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42403 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.
3. PUT A DROP OF ON BOLTS IF
NECESSARY.
4. IF NECESSARY APPLY TO ALL
BEARINGS.
BLUE LOCTITE 242
GREEN LOCTITE 680

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
2 - Running Base Assembly
3 - Front Attachment Assembly
4 - Seat Slide Adjuster
5 - Seat Adjustment, Rear Mount
6 - Seat Adjuster, Front Mount
7 - Seat Adjustment, Front Mount Lower
8 - 2” x 4” End Cap
9 - 2” x 4” End Cap
10 - Rubber Foot Pad
12 - Shaft
13 - Shaft
15 - Long Stand-Off Rail
16 - Short Stand-Off Rail
61 - Plate
62 - Plate
66 - 2” x 2” End Cap
(VH)
(HH)
(Long)
(Short)
(Short)
(Long)
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
C - 5/16”-18 x 3 1/4” Hex Head Screw
AA - 1/2” Flat Washer
AB - 1/2” Lock Washer
AC - 5/16” Flat Washer
AQ - 5/16” Lock Washer
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
2403 Assembly
Page 5
Start assembling your CL-2403 by attaching the Seat Adjustment, Front
Mount Lower and the Seat Adjustment Rear Mount, to the Running Base
Assembly. Next attach the Seat Slide Adjuster to the Seat Adjustment,
Rear Mount. Now attach the Seat Adjuster, Front Mount Top to the Seat
Slide Adjuster. Attach the Front Attachment Assembly to the Running
Base Assembly. Now attach the Short Plate, Long Plate, Short Shaft,
Long Shaft, Short Stand-Off Rail, and the Long Stand-Off Rail to the
Front Attachment Assembly. bolts only, they will be
tightened later. Lift Machine to position Rubber Feet and insert all end
caps.
Hand Tighten

ASSEMBLY
INSTRUCTIONS
Page - 62403 Assembly
FITNESS SYSTEMS
R
HOIST
7
AB
AB
AB
AA
66
10
10
2
9
10
9
A
AB AA
3
10
AA
AB
A
8
AA
A
A
AA
AA
AA
AB
5
6
A
AB
13
12
61
C
15
62
AC
AQ
C
AC
AQ
16
AA
AB
AC
AQ
C
AC
AQ
C
AC
AQ
A
4
66

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step, start by attaching the Weight Cage to the Front Attachment
Assembly and the Seat Adjustment, Front Mount Lower Assembly. Next lift
machine to position Rubber Foot Pads. Attach the two 2” Delrin Stoppers to
the Seat Slide Adjuster. bolts only, they will be tightened later.Hand Tighten
Step 2b
1 - Weight Cage
3 - Front Attachment Assembly
7 - Seat Adjustment, Front Mount Lower
10 - Rubber Foot Pads
55 - Delrin Stopper (2” LG)
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
B - 1/2”-13 x 3” Button Head Screw
AA - 1/2” Flat Washer
AB - 1/2” Lock Washer
CB - 1/2” Insert
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
FITNESS SYSTEMS
R
HOIST
2403 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82403 Assembly
FITNESS SYSTEMS
R
HOIST
A
AB
AA
AA
AB
A
AA
AB A
AA AB A
AA
AB
A
AA
AB A
10
10
1
3
7
CB
AB
AA
55
55
B
AB
AA
CB
B
FACTORY INSTALLATION INSTRUCTION ONLY
FACTORY INSTALL 6 THREADED INSERTS
(CB) TO THE WEIGHT CAGE (1).

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
21 - Shaft
22 - Rubber Grip
23 - Aluminum Ring
24 - Foot Rest Assembly
25 - Foot Rest Leg Assembly
26 - Shaft
56 - Shaft
(12 31/32” LG.)
(12 9/32 LG.)
(8 29/32” LG.)
(4 7/16” LG.)
27 - Rubber Grip (36” LG.)
Part Descriptions
G - 1/2”-13 x 1” Flat Head Cap Screw
CB - Insert
CC - Bumper Stopper
CF - 1” I.D. Flanged Oilite
(White Zinc)
Hardware Descriptions
2403 Assembly
Page 9
FRAME ASSEMBLY
Step 2c
In this step start by pressing four 1” O.D. x 3/4” I.D. Flanged Oilites
into the Foot Rest Leg Assembly. Next insert the 1” Dia. x 4 7/16” Shaft
into the lower part of the Foot Rest Leg Assembly. Make sure the 1/8”
hole on the Shaft is in line with the 3/16” hole on the Foot Rest Assembly.
Then insert any small metal pin to hold the shaft with 1/8” hole to align
for bolting. Then remove the small metal pin when finished. Place
Rubber Grip (cut to fit) on both ends of the 1”Dia x 4 7/16”. Next attach
the Foot Rest Leg Assembly to the Running Base Assembly as shown.
Insert the 8 29/32” Long Shaft onto the upper part of the Foot Rest Leg
Assembly. Make sure the 1/8” hole on the Shaft is in line with the 3/16”
hole. Then insert any small metal pin into the shaft for alignment.
Remove the small metal pin when finish bolting. Attach the Foot Rest
Assembly to the Foot Rest Leg Assembly as shown. For the final step,
slide the Rubber grip onto the 12 31/32” Long Shaft and slide two
Aluminum Rings onto both side of the shaft. Attach the 12 31/32” Long
Shaft to the Foot Rest Assembly. Then bolts including all
previously hand tightened bolts
Wrench tighten
.