Hoist Fitness CL-2412 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
July 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
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CL-2412
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2412 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
DECAL PLACEMENTS ..................................................................
GENERAL MAINTENANCE INFORMATION..............................
LIMITED WARRANTY ..................................................................
2
4
23
24
26
27
28
30
32
34
39
42

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22412 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
Page - 3 2412 Assembly

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42412 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST
FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.
3. PUT A DROP OF ON BOLTS IF
NECESSARY.
4. IF NECESSARY APPLY TO ALL
BEARINGS.
BLUE LOCTITE 242
GREEN LOCTITE 680

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (7) to (5), then attach (6) to (7). Next,
attach (8) to (6). bolts only, they will be tightened later.
Lift machine to position (14).
Hand Tighten
5 - Weight Cage Assy.
6 - Arm Rest Assy.
7 - Cross Connector Assy.
8 - Foot Plate Assy.
14 - Rubber Foot Plate
Part Descriptions
A - 1/2-13 x 1 1/2” Button Head Screw
AA - 1/2” Internal Lock Washer
AG - 1/2” Flat Washer
CB - 1/2” Insert
Hardware Descriptions
2412 Assembly
Page 5

ASSEMBLY
INSTRUCTIONS
Page - 62412 Assembly
FITNESS SYSTEMS
R
HOIST
5
6
14
14
14
14
CB
CB
CB
CB
7
8
CB
A
A
A
A
A
A
A
A
A
AA
AA AA
AA
AA
AA
AA
AA
AG
14
AG
AG
AG
AG
AG
AG
AG

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2b
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (CM) to (5) and make sure to put zerk
fitting facing down, then attach (9) to (5). Next, slide (16) through one
(CM) then through (9) and through another (CM). Then secure (16) and
(9) with (CN). After (9) is secure to (5) attach (K) to both ends of (16).
bolts only, they will be tightened later.Hand Tighten
5 - Weight Cage Assy.
9 - Pivoting Foot Plate Assy.
15 - Aluminum Cap
16 - Shaft
Part Descriptions
B - 3/8-16 x 1 1/4” Button Head Screw
K - 3/8-16 x 1” Flat Head Cap Screw
AC - 3/8” Internal Lock Washer
AH - 3/8” Flat Washer
AJ - 3/8” Flat Washer
BA - 3/8” Lock Nut
CC - Plug Bumper
CM - Flange Bearing
CN - 3/8” x 2” Spiral Roll Pin
Hardware Descriptions
2412 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82412 Assembly
FITNESS SYSTEMS
R
HOIST
15
15
16
5
B
B
AH B
B
B
B
K
K
CN
CM
AC
AH
AH
AH
AH
AJ
AJ
AJ
AJ
AJ
AJ
AJ
AJ
BA
BA
BA
BA
BA
BA
CC
CM
9
AH
AC
AC
AC
AC
AC

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2c
FITNESS SYSTEMS
R
HOIST
In this step start by pressing two of the (21) into (5). Take two of the
(20) and place them over the two holes in the bottom of (5). Now slide
two of the (17) into the holes. Make sure to lube (17) with Spindle Oil.
Next slide 15 of the (19)and one (18) onto (19). Make sure (19) and (17)
are sitting level. Next, secure (2) to(18) then attach two of the (23) to (2)
and (5). Slide on three of the (24) on either (2) or (5). Then
bolts including all previously hand tightened bolts.
Wrench
tighten
2 - Center RH BRK (Add-On)
5 - Weight Cage Assy.
17 - Guide Rod
18 - 8.6 lbs. Top Plate
19 - 20 lbs. Intermediate Weight
20 - Weight Bumper
21 - Guide Rod Bushing
22 - Weight Selector Pin
23 - Add On Weight
24 - 5 lbs. Add On Weight
39 - Add On Weight Bushing
Part Descriptions
C - 3/8-16 x 2 3/4” Button Head Screw
D - 5/16-18 x 1” Button Head Screw
E - 3/8-16 x 1” Button Head Screw
F - 3/8-16 x 1” Button Head Screw
AB - 3/8” Split Washer
AC - 3/8” Internal Lock Washer
AD - 3/8” Internal Lock Washer
AE - 5/16” Internal Lock Washer
AH - 3/8” Flat Washer
AJ - 3/8” Flat Washer
AK - 5/16” Flat Washer
CA - Selector Pin Lanyard
CE - Guide Bearing
CF - Guide Bearing
Hardware Descriptions
2412 Assembly
Page 9

ASSEMBLY
INSTRUCTIONS
Page - 102412 Assembly
FITNESS SYSTEMS
R
HOIST
2
17
17
18
19
20
20
21
21
22
23
24
5
C
AB
AB
D
E
AC
AD
AE
AE
AH
AJ
F
AK
CA
CF CE
SEE PAGE 12 FOR TOP WEIGHT & STEM
ASSEMBLY
AJ AJ
C
23
39 23
39
39
39

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2d
FITNESS SYSTEMS
R
HOIST
Slide (25) up into (18) and secure with (CD). bolts.Wrench tighten
18 - 8.6 lbs. Top Plate
25 - Stem (16) Holes
Part Descriptions
CD - 7/16” x 3” Open Roll Pin
Hardware Descriptions
2412 Assembly
Page 11

ASSEMBLY
INSTRUCTIONS
Page - 122412 Assembly
FITNESS SYSTEMS
R
HOIST
CD
18
25

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2d
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (1) to the Weight Assy. (prior to
attaching (CK)). Next secure two (CG) and (27) to (5) Pulley Bracket.
Use a Seat Clamp On tool to secure all brackets. (Fig.1) Slide (CK) into
the top slot of (1). (Fig.2) Loop the end of (CK) and feed it back up
through the slot, keeping the loop open. (Fig.3) Next, slide (38) through
(CK) and line up the holes, then secure to (1). Next, attach the belt by
bringing it up through the hole on (5). See on page 14.
bolts.
Detail Belt Set-Up
Wrench tighten
1 - Belt Anchor, Adjustable
Part Descriptions
G - 3/8-16x1¾”Button Head Screw
M - 1/4-20 x 1 1/2” Socket Head Cap Screw
P - 1/4-20 x 1” Button Head Screw
AD - 3/8” Internal Lock Washer
AJ - 3/8” Flat Washer
AM - 1/4” Internal Lock Washer
BB - Serrated Hex Nut
CG - 3 1/4” Pulley
CK - Cam Belt
CL - 2” x 2” End Cap
Hardware Descriptions
2412 Assembly
Page 13

ASSEMBLY
INSTRUCTIONS
Page - 142412 Assembly
FITNESS SYSTEMS
R
HOIST
1
27
26 26
DETAIL OF BELT SET-UPDETAIL OF BELT SET-UP
G
G
G
G
G
G
MM
AD
AD
AD
AD
AD
AD
AJ
AJ
AJ
AJ
AJ
AJ
AN AN
AM AM
BB
CG
CG
CK
CL
SEE VIEW-1SEE VIEW-1
5
VIEW - 1VIEW - 1
FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2
38
AM
P
P
AM
1
NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS
FOR TWO TOP PULLEYS AND CLAMP.
SMOOTH SIDE TO WRAP AROUND
BELT RETAINER SHAFT
2. WHEN TIGHTENING THE CLAMPS
(26) TO THE BELT DO NOT EXCEED
70 IN. LBS.

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2f
FITNESS SYSTEMS
R
HOIST
In this step start by sliding one (30) on both handles on (6). Then,
slide on one (31) on each side. Place (29) on the end of the handle. Once
all three pieces (per side) are in place, secure (29), slide (31) flush with
(29) and secure. Insert all (28) as shown. screws.Allen Wrench tighten
6 - Arm Rest Assy.
28 - 2” x 3” End Cap (VH)
29 - 1 1/4” Dia. X 3/4” Aluminum Cap
30 - 1 1/4” Dia. X 3/4” Aluminum Ring
Part Descriptions
L - #10-32 Set Screw
Hardware Descriptions
2412 Assembly
Page 15

ASSEMBLY
INSTRUCTIONS
Page - 162412 Assembly
FITNESS SYSTEMS
R
HOIST
28
28
28 29
30
30
29
31
31
6
L
L
L
L
L
L
L
L

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2g
FITNESS SYSTEMS
R
HOIST
In this step start by attaching (3) to (6) by sliding (34) through the
mount (3), and through (35). Next slide (33) into (6) from the top down
until the locating boss snaps into the location hole. Make sure (35) ends
are pointing down to ensure that (3) locks (4). Attach (12) and (13) to (4)
then slide (4) into (6). Once (4) is in (6) insert (32) to (4). Finally attach
(41), (10) and (40), (11) to (6) as shown. bolts.Wrench tighten
3 - Latch Assy.
4 - Mid-Chest Chrome Adjuster
6 - Arm Rest Assy.
10 - Right Arm Upholstery Assy.
11 - Left Arm Upholstery Assy.
12 - Mid-Chest Upholstery Assy.
13 - Mid-Chest Upholstery Backing
32 - 1 1/2” x 3 1/2” End Cap
33 - EZ Glide Sleeve
34 - 1.55 x .25 dia. Shaft
35 - Adjuster Spring
40 - Left Hand Upholstery Backing
41 - Right Hand Upholstery Backing
Part Descriptions
H - 5/16-18x3¾”HexHead Bolt
J - 5/16-18x1¼”Button Head Screw
N - Square Head Set Screw
AF - 5/16” Internal Lock Washer
AL - 5/16” Flat Washer
CJ - C-Clip
Hardware Descriptions
2412 Assembly
Page 17

ASSEMBLY
INSTRUCTIONS
Page - 182412 Assembly
FITNESS SYSTEMS
R
HOIST
3
4
10
612
13
32
33
34
35
H
H
H
H
J
J
J
J
N
AF
AF
AF
AF
AF
AF
AF
AF
AL
AL
AL
AL
AL
AL
AL
AL
CJ
40
41
11

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2b
FITNESS SYSTEMS
R
HOIST
In this step use a spray can of by
spraying an “X” pattern and also around the edges on both foot plates.
Spray the same procedure on the back of (36). Then attach (36) to the
foot plate.
Contact 80 Neoprene Adhesive
36 - Rubber Foot Plate Pad
Part Descriptions Hardware Descriptions
2412 Assembly
Page 19