Hoist Fitness HS-OPT-01 User manual

OWNERS MANUAL
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Customer Service
[phone]
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Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
CATALOG NUMBER
0604 - 002
HS-OPT-01
BOOM ASSEMBLY
* THE FOLLOWING IS ASSEMBLY INSTRUCTIONS FOR ONE
HS-OPT-01 BEING ASSEMBLED TO TWO COMPLETE HS1175'S.

CONTENTS
INSTRUCTIONS......................................................................
FRAME ASSEMBLY ..............................................................
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PAGE 01 HS-OPT-01 ASSEMBLY
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PRE-ASSEMBLY.....................................................................
DECAL PLACEMENT.............................................................
PART LISTING........................................................................
ABBREVIATIONS LISTING...................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
02
04
11
13
1
16
17
19
21
22
24
2
26

HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should chec all functions to
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HS-OPT-01 ASSEMBLY
INSTRUCTIONS
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ensure correct operation. If you experience problems, first rechec the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
TOOLS REQUIRED
parts have been accounted for, continue on.
Before beginning assembly please ta e the time to read instructions
thoroughly. Please use the various lists in this manual to ma e sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
Socket Wre ch
9/16" a d 3/4" Sockets
Cresce t Wre ch
Rubber Mallet
Tape Measure
Level
Alle Wre ch Set

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HS-OPT-01 ASSEMBLY

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FRAME ASSEMBLY

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ITEM NO. PART NUMBER DESCRIPTION
1 026-01X2037 CROSSOVER TOP MOUNT
2 026-01X2094 HALF BOOM MEMBER
11 013-0102003 1/2 X 27mm SAE FLAT WASHER (WZ)
13 012-0304011 1/2 -13UNC THIN NYLOCK NUT (WZ)
15 011-0107030 1/2 -13UNC X 3.00 HHB (WZ)
FRAME ASSEMBLY
STEP 1

NOTE
- HAND TIGHTEN BOLTS.
- REPEAT SAME INSTRUCTIONS
FOR OTHTER SIDE.
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2
2
13
11
15
11
11
11
1

ITEM NO. PART NUMBER DESCRIPTION
1 026-01X2037 CROSSOVER TOP MOUNT
2 026-01X2094 HALF BOOM MEMBER
3 026-01P208 TOP PLATE
11 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ)
13 012-0304011 1/2"-13UNC THIN NYLOCK NUT (WZ)
17 011-0101070 1/2"-13UNC X 4.00" HHB (WZ)
FRAME ASSEMBLY
STEP 2
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HS-OPT-01 ASSEMBLY
NOTE:
- WRENCH TIGHTEN BOLTS.
- WRENCH TIGHTEN ALL BOLTS FROM
PREVIOUS STEPS.
2
2
1
3
11
17
11
17
17
11
17
11
11
13
11
13
13
11
13
11

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ITEM NO. PART NUMBER DESCRIPTION
2 026-01X2094 HALF BOOM MEMBER
11 013-0102003 1/2" X 27 SAE FLAT WASHER (WZ)
12 013-0402005 3/8" X 25 USS FLAT WASHER (WZ)
13 012-0304011 1/2"-13UNC THIN NYLOCK NUT (WZ)
14 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ)
15 011-0107030 1/2"-13UNC X 3.00" HHB (WZ)
16 011-0107047 3/8"-16UNC X 3.00" HHB (WZ)
FRAME ASSEMBLY
STEP 3

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94"**
13*
2
2
12*
14*
12*
16*
11*
14*
12*
11*
15*
12*
16*
11*
13*
11*
15*
NOTE:
- WRENCH TIGHTEN BOLTS.
- THIS HARDWARE WAS PREVIOUSLY INSTALLED
IN THE ASSEMBLY OF THE HS1175. IN ORDER TO
INSTALL (2 YOU MUST FIRST REMOVE THIS
HARDWARE.
- TAKE EACH HS1175 AND PLACE THEM
APPROXIMATELY 94" APART BEFORE ASSEMBLY
FOR PROPER SPACING
*
**

ITEM NO. PART NUMBER DESCRIPTION
1 026-01X2037 CROSSOVER TOP MOUNT
4 026-01M0391 END CAP 1.25" ALUM.
5 026-01M0392 RING 1.25" ALUM.
6 026-01PL0235-26 1.1 " DIA OPEN END FOAM GRIP
7 026-01M0323 END CAP 1.00" ALUM.
026-01M0324 RING 1.00" ALUM.
9 026-01PL0206-23 .937" DIA OPEN END FOAM GRIP
10 011-0311005 10-32 X 1/ " SET SCREW
PRE-ASSEMBLY
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4
5
1
10
10
10
10
10
10
7
9
10
8
10
10
510
6
10
4
10
10
8
9
10
7
10
10
6
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DECAL PLACEMENT
HANDLES
CENTERED BETWEEN
021-0003254
BACK FROM EDGE
PLACED 4.125
SERIAL # DECAL
026-01X2037
CROSSOVER
TOP MOUNT
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021-0003254
SERIAL # DECAL
DECAL REFERENCE

ITEM NO. PART NUMBER DESCRIPTION QTY
1 026-01X2037 CROSSOVER TOP MOUNT 1
2 026-01X2094 HAL BOOM MEMBER 2
3 026-01P2085 TOP PLATE 1
4 026-01M0391 END CAP 1.25" ALUM. 2
5 026-01M0392 RING 1.25" ALUM. 2
6 026-01PL0235-26 1.188" DIA OPEN END OAM GRIP 2
7 026-01M0323 END CAP 1.00" ALUM. 2
8 026-01M0324 RING 1.00" ALUM. 2
9 026-01PL0206-23 .937" DIA OPEN END OAM GRIP 2
10 011-0311005 10-32 X 1/8" SET SCREW 16
11 013-0102003 1/2" X 27mm SAE LAT WASHER (WZ) 16
13 012-0304011 1/2"-13UNC THIN NYLOCK NUT (WZ) 8
15 011-0107030 1/2"-13UNC X 3.00" HHB (WZ) 4
17 011-0101070 1/2"-13UNC X 4.00" HHB (WZ) 4
PART LIST
NOTE: SOME O THESE PARTS MAY COME PRE-INSTALLED
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BZ = Black Zinc
WZ = White Zinc
FHS = Flat Head Screw
BHS = Button Head Screw
SHS = Socket Head Screw
HHB = Hex Head Bolt
ABBREVIATION LISTING

3 3/4"
3 3/4"
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PAGE 17 HS-OPT-01 ASSEMBLY
5 1/4"4 1/4"
4 3/4"
5"
5 1/2"
4"
4 1/2"
4 3/4"
5"
5 1/2"
4"
4 1/2"
5 1/4"4 1/4"
5 1/4"
5"
5 1/2"
4 1/4"
4"
4 1/2"
4"
4 3/4"
3 1/4"2 1/4"
2 3/4"1 3/4"
1 1/4"
3"
3 1/2"2 1/2"
2 3/4"
3"
3 1/2"2 1/2"
3 1/4"2 1/4"
1 1/2"
1 3/4"
1"
1 1/2"
1"
1 1/4"
2"
2"
5/16" HEX BOLT
0"
0"
3/8" HEX BOLT
3 1/4"
3"
3 1/2"
2 1/4"
2 1/2"
3 1/4"2 1/4"
2 3/4"
1 1/2"
1"
1 1/4"
1 3/4"
1 1/4"
2"
3 1/2"2 1/2"
3"
1 1/2"
1" 2"
0"
1/2" HEX BOLT
0"
1/2" SHOULDER BOLT
2 3/4"1 3/4" 3 3/4"
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3 3/4"

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HS-OPT-01 ASSEMBLY
3/4"
3"
HEAD CAP SCREW
3/8" BUTTON
SOCKET CAP SCREW
1/4" HEX
0"
BOLT
1"
1 1/4"
3/4"
1 1/2"
0"
1"
0"
1/2" FLATHEAD
0"
3/8" FLATHEAD
SOCKET CAP SCREW
3/8" SOCKET
CAP SCREW
1 3/4" 2 3/4"3/4"
1 1/4"
3/4"
0" 1"
2 1/4"
1 1/2"
2"
2 1/2"
1"
3/4"

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HS-OPT-01 ASSEMBLY
1/2"
013-0002003
1/4"
FLAT WASHER
SMALL, SAE, 13mm
013-0102026
1/2"
FLAT WASHER
LARGE, USS, 34mm
014-0018001
1/2" LONG
SPACER
3/8" FENDER WASHER
013-0003002
PLASTIC 1 1/16"
026-01PL1 1
FENDER WASHER
013-040200
3/8"
FLAT WASHER
LARGE, USS, 2 mm
013-0002004
3/8"
FLAT WASHER
SMALL, SAE, 21mm
013-0102020
3/8"
LOCK WASHER
1" SHIM WASHER
016-0009003
013-0102019
1/4"
LOCK WASHER
026-01M0238
2" ALUMINUM
FLATHEAD CAP
013-0102028
3/8"
CURVED WASHER
013-0102004
/16"
FLAT WASHER
LARGE, USS, 22mm
013-0402007
3/8"
FLAT WASHER
22mm O.D.
1 1/16"
013-0003004
FENDER WASHER
014-0018002
1" LONG
SPACER
013-0102003
1/2"
FLAT WASHER
SMALL, SAE, 27mm
013-0102018
LOCK WASHER