Hoist Fitness CL-2408 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
August 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
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CL-2408
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
DECAL PLACEMENTS .................................................................
GENERAL MAINTENANCE INFORMATION............................
LIMITED WARRANTY ..................................................................
2
4
21
22
24
25
26
28
30
32
37
40
Page - 1 2408 Assembly

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22408 Assembly
Standard Allen Wrench Set
(2.5mm, 3/32” - 5/16”)
Crescent Wrench
Belt Tensioning Wrench
(Hoist Tool SM374)
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
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FITNESS SYSTEMS
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Page - 3 2408 Assembly
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42408 Assembly
Step 2
FITNESS SYSTEMS
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FACTORY INSTALLATION INSTRUCTION ONLY
1. ALL THREADED HOLES SHOULD BE TAPPED,
EXCEPT INSERTS.
2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE
ANY ASSEMBLY.
3. PUT A DROP OF ON BOLTS IF
NECESSARY.
4. IF NECESSARY APPLY TO ALL
BEARINGS.
BLUE LOCTITE 242
GREEN LOCTITE 680

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step attach two Flange Bearings to the Weight Cage. Make sure to
put zerk fitting facing down on Flange Bearings. Next attach the 1” Dia.
CRS to the Cam Assembly (Large). Slide the other side of the 1” Dia. CRS
through the Flange Bearings and the Weight Cage. Attach the Range of
Motion, Extension Tube Assembly, and a Red Iodized Aluminum Cap to
the 1” Dia. CRS. bolts only, they will be tightened later.
Lift Machine to position Rubber Feet.
Hand Tighten
Step 2a
2 - Range of Motion
4 - Extension Tube Assembly
6 - Cam Assembly (Large)
7 - Weight Cage
12 - 1” Dia. CRS
23 - Rubber Feet
34 - Red Iodized Aluminum Cap
36 - Black Plastic Ring
Part Descriptions
D - 3/8” x 1 1/4” Flat Head Screw
E - 3/8” x 1 1/4” Button Head Screw
T - 3/8” Lock Washer (black)
W - 3/8” x 2 Open Roll Pin
X - 1” Dia. X .8mm Shims
AH - Flange Bearing
BE - 3/8” Flat Washer
Hardware Descriptions
FITNESS SYSTEMS
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Page - 5 2408 Assembly

ASSEMBLY
INSTRUCTIONS
Page - 62408 Assembly
FITNESS SYSTEMS
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7
12
T
BE
E
AH
BE
E
BE
E
BE
AH
E
36
2
D
WBE
6
W
34
23
E
T
T
T
BE
T
T
23
X
SEE PRE-ASSEMBLED PARTS ON PAGE 20
BEFORE ASSEMBLED MACHINE.
4

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step, start by attaching the Cross Tube Assembly to the Weight Cage,
then attach the Seated frame to the Cross Tube Assembly and the Weight Cage.
Next insert the Bearings (BF) in the Extension Tube Assembly then align the Shin
bar Assembly to the Bearings and secure. Make sure to put zerk fitting facing
down. bolts only, they will be tightened later.Hand Tighten Lift Machine to
position Rubber Feet.
Step 2b
5 - Shin Bar Assembly
8 - Seated Frame Assembly
9 - Cross Tube Assembly
13 - Shaft
23 - Rubber Foot Pad
Part Descriptions
A - 1/2” x 1 1/2” Button Head Screw
H - 3/8-16” x 1” Button Head Screw
N - 1/2” Lock Washer
P - 1/2” Flat Washer
T - 3/8” Internal Lock Washer
AJ - 1/2” Insert
AR - Flange Bearing (014-0008004)
BE - 3/8” Flat Washer
Hardware Descriptions
FITNESS SYSTEMS
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Page - 7 2408 Assembly

ASSEMBLY
INSTRUCTIONS
Page - 82408 Assembly
FITNESS SYSTEMS
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A
N
P
P
N
A
BE
N
A
A
N
P
9
5
N
A
P
NA
AJ
23
P
H
T
BE
AR
T
AR P
AR
8
1/2” INSERTS ARE BEHIND

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2c
In this step start by pressing two Guide Rod Bushings into the
Weight Cage. Take the two 3” x 1” I.D. Bumpers and place them over the
two holes in the bottom of the Now slide the Guide Rods into
the holes. Make sure to lube the Guide Rods with Spindle Oil. Next slide
on ten(10) 20 LBS Intermediate Weight Plates and one(1) 15 LBS
Aluminum Top Plate onto the Guide Rods, and bolt into place. Make sure
the Weight Stack and its Guide Rods are sitting level. Next, attach the
5/8” Dia. x 6 13/32” Rod to the Center RH BRK ( Add-On). Secure the
Center RH BRK (Add-On) to the . Slide on
three 5 LBS. Add-On Weights and attach the 5/8” Dia. x 6 13/32” Rod to
the . Attach bigger end of the Selector Pin Lanyard to the
, and the other end to the Weight Selector Pin.
Then bolts including all previously hand tightened boltsWrench tighten .
Weight Cage.
15 LBS Aluminum Top Plate
Weight Cage
Center RH BRK ( Add-On)
FITNESS SYSTEMS
R
HOIST
3 - Center RH BRK (Add-On)
10 - Guide Rod
15 - 5/8” Dia. x 6 13/32” (Add-On)
Rod
19 - 15 lbs Aluminum Top Plate
32 - 11 Plate Selector Stem
33 - 20 lbs Intermediate Weight
37 - Add On Weight Bushing
Part Descriptions
H - 3/8” x 1 Button Head Screw
G - 5/16” x 1” Button Head Cap Screw
J - 3/8” x 2 3/4” Button Head Cap Screw
Q - 3/8” Flat Washer
R - 3/8” Lock Washer
V - 5/16” Flat Washer
T - 3/8” Internal Lock Washer
AK - Guide Rod Bushing
AL - 3” x 1” I.D. x 1 1/2” THK Bumper
AM - Guide Bearing
AN - Guide Bearing
AP - Selector Pin Lanyard
AT - Weight Selector Pin
AU - 5 lbs Add-On Weight
AW - Insert
BB - 3/8” x 1” Button Head Screw (white zinc)
BC - 3/8” Split Washer
BE - 3/8” Flat Washer
BJ - 5/16” Internal Lock Washer
Hardware Descriptions
Page - 9 2408 Assembly

ASSEMBLY
INSTRUCTIONS
2408 Assembly Page - 10
FITNESS SYSTEMS
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G
10
19
AM
33
AL
32
AL
AK
AT
BB
R
Q
15
AP
H
J
BE
3
AU
FOR ASSEMBLY INSTRUCTION
SEE PAGE 18
FOR ASSEMBLY INSTRUCTION
SEE PAGE 18
A-1
FOR CLARITY SEE A-1FOR CLARITY SEE A-1
AW
V
BJ
G
V
BJ
BC
T
J
Q
Q
BC
AW
AW AW
AW
AW
AN
AK
15
37
37
37
37

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
1 - Belt Assembly
14 - 3/4” x 2 1/16” CRS
16 - Clamp
20 - Cam Belt 74” x 15/16” x 1/8”
22 - 1 1/2” Dia. Delrin Stop
35 - 1 5/8” x 2 1/16” lg DOM
Part Descriptions
C - 1/2” x 1” Flat Head Cap Screw
F - 1/4” x 1” Button Head Screw
M - 3/8” x 3/4” Button Head Screw
Q - 3/8” Flat Washer
R - 3/8” Lock Washer
S - 1/4” Lock Washer
Z - 1/4-20 x 1 1/2” Socket Head Screw
AS - 3 1/4” Pulley
AY - 1/4” Lock Nut
Hardware Descriptions
In this step start by attaching the Belt Assembly to the Weight
Assembly(prior to attaching the Cam Belt). Next slide the Cam Belt
through the Roller Bracket on the top of the Weight Cage. Then use a
Seat Clamp On tool to secure the two 3 1/4” Pulleys to the
under the Cam Belt.
A
bolts.Wrench tighten
Weight Cage
Slide the Cam Belt into the top slot of 1 5/8” Dia. x 2
1/16” Lg. Dom. (Fig. 1) Loop the end of the Cam Belt and feed it back up
through the slot, keeping the loop open. (Fig 2) Next, slide the 3/4” x 2
1/16 CRS through the Cam belt and line up the holes, then secure to the 1
5/8” Dia. X 2 1/16” Lg. Dom.(Fig. 3). ttaching the Cam Stopper to the
Cam Assembly. Next, attach the belt by bringing it around the Cam and in
between the Belt Clamps. Then wrap the cam belt down and around the
Belt Clamps and above another Belt clamp and secure all the Clamps
together.
FRAME ASSEMBLY
Step 2d
Page - 11 2408 Assembly

ASSEMBLY
INSTRUCTIONS
2408 Assembly Page - 12
FITNESS SYSTEMS
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20
AS
M
R
Q
AS
R
Q
M
M
R
Q
M
R
Q1
C
B-2
B-1
FOR BELT ASSEMBLY SEE B-2FOR BELT ASSEMBLY SEE B-2
FOR BELT ASSEMBLY SEE SX145 B-1FOR BELT ASSEMBLY SEE SX145 B-1
Z
22
S
S
16
16
AY
AY
FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2
14
S
F
F
S
35
NOTE: 1. BELT SMOOTH SIDE DOWN, ALWAYS
FOR TWO TOP PULLEYS AND CAM.
SMOOTH SIDE TO WRAP AROUND
BELT RETAINER SHAFT
3. INSURE DELRIN STOP IS SECURED IN
HOLE CLOSEST TO BELT CLAMP
2. WHEN TIGHTENING THE CLAMPS
(44) TO THE BELT DO NOT EXCEED
60 IN. LBS.

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
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HOIST
24 - Plastic Fender Washer
28 - Upholstery Pad
29 - Upholstery Pad
30 - Upholstery Pad
31 - 5” Dia. x 17.25 lg Roller
Part Descriptions
D - 3/8” x 1 1/4” Flat Head Screw
K - 5/16” x 2 3/4” Hex Head Cap Screw
L - 5/16” x 3 3/4” Hex Cap Screw
U - 5/16” Flat Washer
AV - Aluminum Cap
BD - 5/16” Internal Lock Washer
Hardware Descriptions
In this step start by attaching the 5” Dia. x 17.25 lg Roller to the
Shin Bar Assembly. Next, attach the Upholstery Pads the Seated Frame
Assembly bolts.Wrench tighten.
Page - 13 2408 Assembly
FRAME ASSEMBLY
Step 2e

ASSEMBLY
INSTRUCTIONS
2408 Assembly Page - 14
FITNESS SYSTEMS
R
HOIST
28
30
29
U
K
U
KL
U
U
LU
L
BD
L
24
31
24
AV
D
U
BD
BD
BD
BD
BD

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
18 - Shield
Part Descriptions
A - 1/2” x 1 1/2” Button Head Screw
P - 1/2” Flat Washer
N - 1/2” Lock Washer
AJ - Insert
Hardware Descriptions
Attach the Shield to the Weight Cage. boltsWrench tighten .
Page - 15 2408 Assembly
FRAME ASSEMBLY
Step 2f

ASSEMBLY
INSTRUCTIONS
2408 Assembly Page - 16
FITNESS SYSTEMS
R
HOIST
18
P
N
A
N
P
A
A
AJ
N
P
N
A
P
AJ
AJ

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
19 - 15 LBS. Aluminum Top Plate
32 - 11 Plate Selector Stem
Part Descriptions
Y - 7/16” x 3” Open Roll Pin
Hardware Descriptions
Slide the Plate Selector Stem up into the 15 LBS Aluminum Top
Plate and secure with a 7/16” x 3” Open Roll Pin. boltsWrench tighten .
Page - 17 2408 Assembly
FRAME ASSEMBLY
Step 2g

ASSEMBLY
INSTRUCTIONS
2408 Assembly Page - 18
FITNESS SYSTEMS
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19
Y
32

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
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HOIST
2 - Range of Motion
4 - Extension Rube
11 - 1/2” Pullpin (Hex Head)
21 - 1 1/4” Dia. Delrin
27 - Bumper Stoppper
Part Descriptions
C - 1/2” x 1” Flat Head Cap Screw
AA - 2” x 4” End Cap (Vertical H)
AB - 2” x 3” End Cap (Vertical H)
AC - 2” x 2” End Cap
AD - 1” x 2” End Cap
AE - 1.175 O.D. x 15/16 I.D. x 15.125 Lg Grip
AF - Bushing
AJ - Insert
AR - Radial Bearing
AX - 2” x 4” End Cap (Horizontal H)
AZ - 1 1/4” dia. x 3/8” Aluminum Ring
BA - 1 1/4” dia. x 3/4” Aluminum Cap
BK - #10-32 Set Screw
Hardware Descriptions
In this step start by pressing in two(2) Bushings, two(2) Radial
Bearings, two(2) Bumper Stoppers, one(1) End Cap, and secure the 1/2”
Pullpin (Hex Head) into the Extension Tube Assembly. Next, secure
two(2) 1 1/4” Dia. Delrins to the Range of Motion. Slide on two(2)
Aluminum Rings, two(2) Grips on the arms of the Seated Frame Assembly,
then secure two(2) Aluminum Caps on the end of the Arms. Then slide
the Grip flush with the Aluminum Cap and slide the Aluminum Ring flush
with the Grip and secure. Then attach the End Caps to both the Seated
Frame and the Weight Cage. boltsWrench tighten .
Page - 19 2408 Assembly
FRAME ASSEMBLY
Step 2h