Homelite UT40502 Quick setup guide

HOMELITE
26cc MIGHTYLITE HEDGE TRIMMER
MODEL NOS. UT40502, UT40903
ALL VERSIONS
REPAIR SHEET

HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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Figure A

HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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PARTS LIST (FIGURE A)
KEY PART
NO. NUMBER DESCRIPTION QTY
1 518557001 Front Handle......................................................... 1
2 660468001 Screw (M5 x 25 mm)............................................. 2
3 678341001 Flat Washer (M5)................................................... 2
4 870174001 Spark Plug (Champion RCJ6Y) ............................ 1
5 308548006 Blade Assembly.................................................... 1
6 308675011 Fuel Tank with Cap Assembly (Incl. Key No. 7) .... 1
7 308680001 Fuel Cap ............................................................... 1
8 678022002 Spring ................................................................... 3
9640111001 Brace .................................................................... 1
10 638383001 Bushing................................................................. 1
11 640110001 Gear Box Cover.................................................... 1
12 660469001 Screw (M5 x 24 mm)............................................. 4
13 518463002 Scabbard .............................................................. 1
14 940647010 Choke Label ......................................................... 1
15 940687003 Logo Label............................................................ 1
16 940964006 Warning Label....................................................... 1
17 120900010 Starting Label ....................................................... 1
18 660468003 Screw (M5 x 17 mm)............................................. 5
19 518496001 Roto-Choke Cover................................................ 1
20 678434001 Flat Washer........................................................... 1
21 678434002 Wavy Washer........................................................ 1
22 678435001 Lock Nut (M4) ....................................................... 1
23 660970002 Screw (M4 x 10 mm, Shoulder) ............................ 3
987000041 Operator’s Manual (960639001)
3-09-10
(REV:04)
KEY PART
NO. NUMBER DESCRIPTION QTY

HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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Figure B
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HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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PARTS LIST (FIGURE B)
KEY PART
NO. NUMBER DESCRIPTION QTY
1 638388001 Needle Bearing.................................................... 2
2 518561001 Left Handle.......................................................... 1
3 660468001 Screw (M5 x 25 mm) ........................................... 2
4 308794001 Clutch Drum Assembly ....................................... 1
5 678433001 Bellville Washer ................................................... 1
6 518559001 Handle (Rear Base) ............................................. 1
7 678022002 Compression Spring ........................................... 3
8 518553001 Gear Box ............................................................. 1
9 660934002 Screw (M5 x 60 mm) ........................................... 4
10 308789001 Gear & Pin Assembly .......................................... 1
11 660468003 Screw (M5 x 17 mm) ........................................... 1
12 518299001 Throttle Lock Pin ................................................. 1
13 518300001 Trigger ................................................................. 1
14 518301001 Throttle Lockout .................................................. 1
15 678037001 Torsion Spring ..................................................... 1
16 638177001 Retaining Ring .................................................... 1
17 671073001 Compression Spring ........................................... 1
18 760338001 Switch ................................................................. 1
19 678509001 Hex Nut (M5) ....................................................... 4
20 660970005 Screw (M5 x 110 mm) ......................................... 1
21 638454001 Washer (M4.5) ..................................................... 1
22 638453001 Washer (M6) ........................................................ 4
23 570219001 Grommet ............................................................. 1
24 220034001 Gearbox Assembly
(Incl. Key Nos. 1, 4, 5, 8,19, 25, 29 and 30) ........ 1
25 308788001 Pinion Assembly (Incl. Key Nos. 26-28) .............. 1
26 678429001 Ball Bearing (609ZZ)............................................ 2
27 610655001 Pinion .................................................................. 1
28 660460001 Screw (M6 x 33 mm) ........................................... 1
29 660468002 Screw (M5 x 12 mm) ........................................... 2
30 901519001 Blade Seal ........................................................... 1
KEY PART
NO. NUMBER DESCRIPTION QTY

HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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Figure C
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HOMELITE 26cc MIGHTYLITE HEDGE TRIMMER – MODEL NUMBERS UT40502 AND UT40903
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PARTS LIST (FIGURE C)
KEY PART
NO. NUMBER DESCRIPTION QTY
KEY PART
NO. NUMBER DESCRIPTION QTY
1 309960002 Short Block Assembly
(Inc. Key Nos. 2-4 and 26).................................. 1
2 901550001 Crankcase Cover Gasket.................................... 1
3 638337001 Crankcase Cover ................................................ 1
4 660925003 Screw (M4 x 12 mm)........................................... 6
5518726001 Upper Housing ................................................... 1
6660466001 Screw (M4 x 18 mm)........................................... 4
7901551001 Intake Gasket...................................................... 1
8518497001 Heat Dam............................................................ 1
9518690001 Heat Dam Deflector ............................................ 1
10 901552001 Carburetor Gasket .............................................. 1
11 308054002 Carburetor .......................................................... 1
12 518498001 Roto-Choke Base ............................................... 1
13 660454001 Bolt (M5 x 70 mm) .............................................. 1
14 660453001 Double Sided Hex Bolt ....................................... 1
15 518704001 Tube.................................................................... 1
16 900951007 Heat Shield Gasket............................................. 1
17 308980001 Front Housing Assembly
(Inc. Key Nos. 21-22, 24-25 and 27-29) ............. 1
18 690969001 Washer................................................................ 1
19 308674001 Flywheel Assembly ............................................. 1
20 650017001 Washer................................................................ 1
21 660967001 Screw (M4 x 14 mm)........................................... 3
22 638389001 Pulley Retainer.................................................... 3
23 638284002 Spacer Tube ....................................................... 1
24 518501001 Starter Pulley ...................................................... 1
25 638033001 Spring & Container Assembly............................. 1
26 638442004 Heat Shield (Crankcase) ..................................... 1
27 308981001 Lower Housing Assembly................................... 1
28 900849002 Starter Rope ....................................................... 1
29 518502001 Pulley Handle...................................................... 1
30 638090001 Washer................................................................ 1
31 300960002 Clutch Assembly................................................. 1
32 660968001 Screw (M4 x 19 mm)........................................... 2
33 850108001 Ignition Module................................................... 1
34 901452004 Muffler Gasket .................................................... 1
35 308990017 Muffler Assembly ................................................ 1
36 660638003 Screw (10-24 x 2-3/16 in. Shoulder)................... 2
37 638442002 Heat Shield (Muffler) ........................................... 1
38 660970003 Screw (M4 x 20 mm)........................................... 1
39 660970001 Screw (M4 x 16 mm)........................................... 2
40 270032003 Throttle Cable ..................................................... 1
41 308863002 Lead Assembly ................................................... 1