Honeywell FP5000 2AR Series User manual

INSTALLATION MANUAL FOR THE
FP5000
INTRINSICALLY SAFE TRANSMITTERS,
OPTION CODE 2AR
008-0751-00
Rev. C
mPERSONAL INJURY
WARNING
DO NOT USE these products as safety or
emergency stop devices or in any other
application where failure of the product
could result in personal injury.
Failure to comply with these
instructions could result in death or
serious injury.
mWARNING
The operator of this instrument is
advised that if the equipment is used in a
manner not specified in this manual, the
protection provided by the equipment may
be impaired.
Failure to comply with these
instructions could result in death or
serious injury.
CAUTION
Only qualified, service-trained personnel
who are aware of the hazards involved
should connect external wiring to these
products.
CAUTION
Use supply wires suitable for 5 °C above
surrounding ambient.
mWARNING
Explosion Hazard - Do not disconnect
equipment unless power has been
switched off or the area is known as
non-hazardous.
mWARNING
Explosion Hazard - Substitution of
components may impair suitability for
Class I, Division 1.

FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C
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DESCRIPTION
The Honeywell Model FP5000 with
option code 2AR is an “Intrinsically
Safe” certified media-isolated
piezoresistive silicon pressure
transmitter, offering 4 mA to 20 mA
electrical output for reading pressure
over the specified full-scale pressure
span and temperature range. It is
compensated for sensor offset,
sensitivity, temperature effects,
and non-linearity to offer improved
thermal stability and accuracy.
Hastelloy® C276 and 316L stainless
steel wetted parts provide durability
with abrasive or corrosive media.
NORMAL USE
Although there are variations within
the series of sensors, the nominal
weight
of the assembly is approximately
5.3 oz [150 g]. High surface
temperatures can remain in place
and the unit should be checked
before removing the unit from
service if it was operated at high
temperatures. Suitable gloves are
recommended for handling the unit
under those conditions.
SPECIFIC CONDITIONS OF
USE
The FP5000 Pressure Sensor does
not withstand a 500 Vrms dielectric
strength test between the circuits
and the earth ground. This is due
to presence of transient protection
devices that activate above 33 Vdc
and protect the transmitter from
overvoltage damage. This is intended
behavior and must be taken into
account during installation.
GENERAL REQUIREMENTS
AND CAUTIONS
1. All electrical and pressure
connections should be
compatible with the model
specifications.
2. Installation should occur only
when input electrical power is off
and line pressure is at zero.
3. All products should be protected
from direct or continued
exposure to fluids at the
electrical connection to eliminate
possible deterioration of the
product’s electrical connection
and corrosion that will impede
product performance.
4. At no time should an object be
inserted into the pressure port or
pressed against the sensing area
to deflect the sensor (to test or
simulate pressure), as this may
result in permanent damage to
the sensing diaphragm.
5. Do not remove the transmitter
when it is under pressure, if it
is hot, or if it exposes harmful
gases.

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FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C
6. Transmitter case should
be connected to ground to
protect it from electromagnetic
interference.
INSTALLATION
REQUIREMENTS AND
CAUTIONS
1. When using mating parts made
of stainless steel, use a thread
sealant with anti-seize properties
to prevent thread galling. Ensure
the sealant is rated for the
application.
2. Ensure torque specifications
are determined for the specific
application. Mating materials
and thread sealants can result
in significantly different torque
values from one application to
the next.
3. Ensure that the proper mating
electrical connector with a seal is
used to connect the transmitter.
Improper or damaged seals can
compromise ingress protection,
leading to short circuits.
4. Always hand-start transmitters
into the hole to prevent cross
threading and damage.
5. Use appropriate tools (such
as an open-ended wrench or
deep-well socket) to install
transmitters.
6. Ensure that torque is not applied
to the electrical connector.
7. To ensure proper environmental
sealing and electrical
connections when using a
connector, follow the connector
manufacturer’s installation
guidelines.
8. Prohibit freezing of media in
pressure port. Unit should
be drained (mount in vertical
position with electrical
termination upward) to prevent
possible overpressure damage
from frozen media.
9. Any electrical device may be
susceptible to damage when
exposed to static electrical
charges. To avoid damage to the
product, observe the following:
- Operator/installer should
follow the proper ESD
(electrostatic discharge)
protection procedures
before handling the pressure
transmitter.
- Ground the transmitter’s
body BEFORE making any
electrical connections.
MOUNTING DIMENSIONS
Refer to the FP5000 datasheet for
detailed mounting dimensions.

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TRANSMITTERS 008-0751-00, Rev. C
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TABLE 1. MODEL SPECIFICATIONS
CHARACTERISTIC MEASURE
Input 9 Vdc to 28 Vdc
Output 4 mA to 20 mA
Electrical connector
This product is available in multiple electrical connector
configurations. Refer to the product datasheet for
information regarding the options available
Pressure connection
This product is available in multiple pressure port
configurations. Refer to the product datasheet for
information regarding the options available
Pressure ranges
Pressure ranges from 10 inH2O [0.36 psi] up to 5000 psi.
Refer to the product datasheet for information regarding
the option codes available
Maximum surface
temperature
The product can reach maximum surface temperature
of 135°C [275°F] under fault conditions at ambient
temperature of 85°C [185°F] and maximum surface
temperature of 100°C [212°F] under fault conditions at
ambient temperature of 40°C [104°F]

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FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C
INTRINSICALLY SAFE INSTALLATION
The products with option code “2AR” have been certified for “Intrinsically
Safe”. This insures that a circuit operated under normal and specified fault
conditions is not capable of causing ignition of the prescribed explosive
atmosphere. The certification is valid when the sensor has been installed as
per the installation drawings referenced in this section.
FIGURE 1. WIRING, FP5000 2AR, TWO-WIRE AMP

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TRANSMITTERS 008-0751-00, Rev. C
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ZERO ADJUSTMENT
Zero output of pressure transmitter
can be adjusted through a
potentiometer accessible after
demounting the electrical
connector wherever the connector is
demountable.
Option code 6M (DIN A connector
mounted with locking nut)
1. Disconnect the electrical
connection from the sensor.
2. Remove the locking nut.
3. Pull the connector plate out by
~1 inch.
4. Connect the connector to power
supply and meter as per Figure 1.
5. Adjust the zero-output signal
using the potentiometer.
6. Disconnect the connector from
the power supply and meter.
7. Place the connector plate on
the sensor while gently pushing
internal wires inside. Ensure that
O-ring is clean and correctly
installed between sensor body
and connector plate.
8. Secure the connector plate in
place using the locking nut.
Option code 6A, 6BO, 6Q, 6BJ
(mounted with 4 socket head
screws):
1. Disconnect the electrical
connection from the sensor.
2. Remove the four (4) socket head
screws mounted on connector
plate.
3. Pull the connector plate out by
~1 inch.
4. Connect the connector to power
supply and meter per connection
diagram.
5. Adjust the zero-output signal
using the potentiometer.
6. Disconnect the connector from
the power supply and meter.
7. Place the connector plate on
the sensor while gently pushing
internal wires inside. Ensure that
O-ring is clean and correctly
installed between sensor body
and connector plate.
8. Secure the connector plate in
place using four (4) socket head
screws.
MAINTENANCE
These sensors do not need any
special scheduled maintenance. It
is recommended that the pressure
port and electrical connector be
cleaned from time to time to provide
long life. Protecting the product from
continued exposure to moisture or
fluids at the electrical connection will
eliminate premature internal failure
of the product.

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FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C
APPLICABLE NATIONAL
AND INTERNATIONAL
STANDARDS
Electromagnetic Compatibility
• EN 613261
• EN 6132623
Hazardous Location Standards
used for US Approval
• FM3600, FM3610, FM3810
• ANSI/UL 600790
• ANSI/UL 6007911
• UL 610101
Standards used for Canada
Approval
• CAN/CSA C22.2 No. 600790
• CAN/CSA C22.2 No. 6007911
• CAN/CSA C22.2 No. 610101
Standards used for ATEX
Certification
• EN IEC 600790
• EN 6007911
Standards used for IECEx
Certification
• IEC 600790
• IEC 6007911
LABEL MARKING
The standard product label includes the following:

FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C
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FP5000 INTRINSICALLY SAFE
TRANSMITTERS 008-0751-00, Rev. C

WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials
and faulty workmanship during the applicable warranty period. Honeywell’s standard
product warranty applies unless agreed to otherwise by Honeywell in writing; please
refer to your order acknowledgement or consult your local sales office for specific
warranty details. If warranted goods are returned to Honeywell during the period of
coverage, Honeywell will repair or replace, at its option, without charge those items that
Honeywell, in its sole discretion, finds defective. The foregoing is buyer’s sole remedy
and is in lieu of all other warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no event shall Honeywell
be liable for consequential, special, or indirect damages.
While Honeywell may provide application assistance personally, through our literature
and the Honeywell web site, it is buyer’s sole responsibility to determine the suitability of
the product in the application.
Specifications may change without notice. The information we supply is believed to be
accurate and reliable as of this writing. However, Honeywell assumes no responsibility
for its use.
Hastelloy® is a registered trade-
mark of Haynes International, Inc
008075100 | C | 01/22
© 2022 Honeywell International Inc.
Honeywell
Advanced Sensing Technologies
830 East Arapaho Road
Richardson, TX 75081
www.honeywell.com
FOR MORE INFORMATION
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Technologies services its customers
through a worldwide network of sales
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