Honeywell Dolphin 7600 User manual

Horizon™ 7600
Presentation Laser Imager
Installation and User’s Guide

Disclaimer
Honeywell International Inc. (“HII”) reserves the right to make changes in
specifications and other information contained in this document without prior
notice, and the reader should in all cases consult HII to determine whether any
such changes have been made. The information in this publication does not
represent a commitment on the part of HII.
HII shall not be liable for technical or editorial errors or omissions contained
herein: nor for incidental or consequential damages resulting from the furnishing,
performance, or use of this manual.
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All rights reserved. No part of this document may be photocopied, reproduced,
or translated into another language without the prior written consent of HII.
© 2002 - 2011 Honeywell International Inc. All rights reserved.
Web Address: www.honeywellaidc.com
Trademarks
Metrologic and MetroSet2are trademarks or registered trademarks of Metrologic
Instruments, Inc. or Honeywell International Inc.
Microsoft, Windows 95, and Windows are registered trademarks of Microsoft
Corporation.
IBM is a trademark of International Business Machines Corporation.
Checkpoint is a registered trademark of Checkpoint Systems, Inc.
Other product names mentioned in this manual may be trademarks or
registered trademarks of their respective companies and are the property of their
respective owners.
Patents
For patent information, please refer to www.honeywellaidc.com/patents.

i
Table of Contents
Introduction ........................................................................................................1
Base Kit Components.......................................................................................2
Optional Accessories........................................................................................2
Replacement Parts...........................................................................................3
Scanner Parts...................................................................................................4
Maintenance.....................................................................................................5
Scanner Labels.................................................................................................6
Mounting............................................................................................................. 8
Before Installing Your 7600 ..............................................................................8
Mounting the 7600 Series.................................................................................9
Option A: Shelf Support.................................................................................9
Option B: Free Hanging Support................................................................. 10
Option C: Trim Ring.....................................................................................11
Installation ........................................................................................................ 12
Keyboard Wedge............................................................................................ 12
Stand-Alone Keyboard....................................................................................13
USB................................................................................................................14
RS232 or Light Pen ........................................................................................16
RS485.............................................................................................................18
OCIA............................................................................................................... 19
Secondary Scanner........................................................................................20
EAS.................................................................................................................... 23
EAS Deactivation Antenna .............................................................................23
Operation .......................................................................................................... 24
Audible Indicators...........................................................................................24
Visual Indicators .............................................................................................25
Failure Modes................................................................................................. 26
Changing the Beeper Tone & Volume............................................................ 27
Power Save Modes and IR Detection.............................................................28
Scan Volume Specifications...........................................................................30
Depth of Field by Minimum Bar Code Element Width.....................................31
Troubleshooting............................................................................................... 32
Design Specifications...................................................................................... 37
Applications and Protocols............................................................................. 39
Default Settings................................................................................................ 40
Scanner and Cable Terminations.................................................................... 46

ii
Limited Warranty.............................................................................................. 50
Regulatory Compliance ................................................................................... 52
Index.................................................................................................................. 54
Customer Support............................................................................................ 55
Technical Assistance...................................................................................... 55
Product Service and Repair............................................................................56

1
Introduction
The Horizon™ 7600 series is Honeywell’s next generation in-counter laser bar
code scanner. This compact, hands-free scanner is designed with a dense
20-line omnidirectional scan pattern that helps provide fast, efficient throughput
with a high first pass read rate.
The 7600 is equipped with a multitude of standard features including:
•Durable die-cast construction
•Available with either a stainless steel (MS7625) or a high-impact plastic
(MS7620) top plate
•Firmware updates via Flash ROM
•Field replaceable window
•EAS deactivation antenna is standard
•Supports commonly used interfaces including USB and Keyboard Wedge
•Custom Edit bar code data
•PowerLink, user replaceable cables
•RS232 auxiliary port for adding peripherals
•Programmable depth of field
•OPOS and JPOS system compatible
•Sunrise 2005 Compliant
Scanner Interface
High Impact
Plastic Top
MS7620-13 RS232, RS485, OCIA, Aux
MS7620-37 RS232, Light Pen, Keyboard Wedge, Stand-
Alone Keyboard, USB, Aux
Stainless
Steel Top
MS7625-13 RS232, RS485, OCIA
MS7625-37 RS232, Light Pen, Keyboard Wedge, Stand-
Alone Keyboard, USB, Aux
Applicable for IBM®host applications
.

2
Base Kit Components
Part # Description
MS7600 Horizon Series Scanner
00-02407 MetroSelect®Programming Guide
00-02870 Horizon 7600 Installation and User’s Guide
52-52511A 24" EAS cable
Guides also available for download at www.honeywellaidc.com.
Optional Accessories
Part # Description
46-46640 Point of Sale (POS) USB Plug
54-54xxx* Straight PowerLink Cable with built in power jack.
2.1 m (7') cord with short strain relief
xxx* specifies connection to the host.
Contact customer service for additional information.
54-54002 Keyboard Wedge PowerLink Cable with Adapter Cable
MVC** Voltage Converter Cable,
+12VDC to +5.2VDC or -12VDC to +5.2VDC
** Contact a customer service representative for additional information on
MVC cable series and the host connections available.
54-54020 Stand Alone Keyboard Wedge PowerLink Cable
54-54667 RS232 AUX PowerLink Cable
Other items may be ordered for the specific protocol being used. To order additional
items, contact the dealer, distributor, or customer service. See page 55 for contact
information.

3
Part # Description
AC to DC Power Transformer - Regulated 5.2V@ 1A output
46-46759 120V United States
46-46616 220V – 240V Continental European
46-46615 220V – 240V United Kingdom
46-46984 220V – 240V China
46-46985 220V – 240V Australia
46-46641 Stainless Steel Trim Ring
Replacement Parts
Part # Description
Caution
Window types (Sapphire, Everscan, and Standard) are not
interchangeable due to laser safety and/or scanner
performance differences.
To change window type, the scanner must be returned to the
manufacturer for additional configuration.
46-46602 Stainless Steel Top with Sapphire Window
46-46603 Stainless Steel Top with Everscan Window
46-46604 Stainless Steel Top with Standard Window
46-46605 High Impact Plastic Top with Sapphire Window
46-46606 High Impact Plastic Top with Everscan Window
46-46607 High Impact Plastic Top with Standard Window
Other items may be ordered for the specific protocol being used. To order additional
items, contact the dealer, distributor, or customer service. See page 55 for contact
information.

4
Scanner Parts
Figure 1: Scanner Parts
Output Window (Laser Aperture)
Amber LED (Located Under Window)
Red LED (Located Under Window)

Speaker
Cable Connection Area
Stainless Steel Top (MS7625 units only)
Package Flow Indicator Arrow Head
Rubber Connector Plug
EAS Deactivation Antenna Connector












5
Maintenance
Smudges and dirt can interfere with the proper scanning of a bar code.
Therefore, the output window will need occasional cleaning.
For the 7600 glass window:
1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.
2. Gently wipe the scanner window.
For the 7600 red window:
3. Use mild soap and water with lint free, non-abrasive cleaning cloth.
4. Gently wipe the scanner window.

6
Scanner Labels
Each scanner has a label on the bottom of the unit. The label contains
information such as the model number, date of manufacture, serial number, and
caution information. An additional caution label is located under the top plate.
The following are examples of these labels.
Figure 2: Label Locations

7
MS7625 Series Only (except RS485 Interface)
If the following label is attached to your product, the product meets Korean
agency approval for Class A equipment.
이 기기는 업무용(A급) 전자파적합기기로서 판매자 또는 사용자는 이 점을
주의하시기 바라며,가정외의 지역에서 사용하는 것을 목적으로 합니다.

8
Mounting
Before Installing Your 7600
When mounting the 7600 or replacing the
Top Plate:
D
O
N
OT
Press
on the window. Figure 4
Lift the Top plate straight up to
remove.
There is no hardware required
to remove or replace the top
cover.
See caution on page 3.
There are two installation tabs
under the top cover that can
be used to place the unit into
the counter top mounting hole.
Figure 5
D
O
N
OT
P
RESS
on the window in the
replacement Top plate.
Figure 6
D
O
N
OT
Turn
the unit upside down.
Figure 3

9
Mounting the 7600 Series
There are three options for mounting your 7600. Option A uses a shelf to
support the unit. Option B lets the unit hang free in the counter top. Option C
lets the unit hang free in the counter top with the use of a stainless steel trim ring
for support. The trim ring (PN 46-46641) is an optional purchase. Contact
customer service for details.
Before starting to mount the 7600, determine the
direction of package flow for your application.
The unit must be mounted in the countertop with
the small arrowhead on the top of the unit
pointing in same direction as the package flow.
Figure 7: Package Flow
Option A: Shelf Support
Figure 8: Specifications for Shelf Support
Figure 9: Installation Tabs

10
Option B: Free Hanging Support
Figure 10: Package Flow (right)
Figure 11: Specifications for Free Hanging Support
Figure 12: Installation Tabs

11
Option C: Trim Ring
Figure 13: Counter Top Opening for Trim Ring (PN 46-46641)
Figure 14: Trim Ring (PN 46-46641) Installation

12
Figure 15: Keyboard Wedge
Interfaces
Installation
Keyboard Wedge
1. Turn off the host system.
2. Disconnect the keyboard from the host.
3. Connect the PowerLink cable to the
2nd jack from the top of the 7600.
4. Connect the “Y” end of the
PowerLink cable to the keyboard
and the keyboard port on the host.
If necessary use the male/female
adapter cable supplied with the
scanner for proper connections.
Before continuing verify that the
PowerLink cable is connected to the
appropriate interface jack on the
scanner. An incorrect cable connection
can cause communication problems or
potential damage to the scanner.
5. Connect the external power supply
to the power jack on the PowerLink
cable.
6. Check the AC input requirements
of the power supply to make sure
the voltage matches the AC outlet.
7. Connect AC power to the transformer.
The outlet should be near the equipment
and easily accessible.
8. Scan the Load Keyboard Wedge
Defaults bar code to configure the 7600
for Keyboard Wedge communication.
9. Turn on the host system.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet the
requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 60950-00/UL 60950 and norm EN 60950, the power
source should meet applicable performance requirements for a limited power source.
³ 9 9 9 9 9 4
Load Keyboard
Wedge Defaults

13
Figure 16: Stand-Alone
Keyboard Interface
Stand-Alone Keyboard
1. Turn off the host system.
2. Disconnect the keyboard from the host.
3. Connect the PowerLink cable to the 2nd
jack from the top of the 7600.
4. Connect the other end of the PowerLink
cable to the keyboard port on the host.
Before continuing verify that the
PowerLink cable is connected to the
appropriate interface jack on the
scanner. An incorrect cable connection
can cause communication problems or
potential damage to the scanner.
5. Connect the external power supply
to the power jack on the PowerLink
cable.
6. Check the AC input requirements
of the power supply to make sure
the voltage matches the AC outlet.
7. Connect AC power to the transformer.
The outlet should be near the equipment
and easily accessible.
8. Scan the Load Keyboard Wedge
Defaults bar code then the
Enable Stand Alone Keyboard bar code
to configure the 7600 for Stand-Alone
Keyboard communication.
Note: When scanning the bar codes,
cover the code not being scanned
to ensure the codes are read in
the proper sequence.
9. Turn on the host system.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet the
requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 60950-00/UL 60950 and norm EN 60950, the power
source should meet applicable performance requirements for a limited power source.
³ 9 9 9 9 9 4
Scan 1
St
Load Keyboard
Wedge Defaults
³ 5 1 5 5 1 5 3
Scan 2nd
Enable Stand-Alone
Keyboard

14
Figure 18: USB, Interface
USB
1. Turn off the host system.
2. Determine if your application
requires USB Keyboard
communication protocols or USB
Point of Sale communication
protocols.
3. If you require USB Keyboard
communication protocols, skip to
step 4.
If you require USB Point of Sale
communication protocols:
•Remove the 7600 top cover.
•Insert the POS plug
(PN 46-46640) into the slot
indicated in Figure 17.
•Replace the top cover.
4. Connect the PowerLink USB cable to
the 2nd jack down from the top of the
7600.
5. Connect the other end of the USB
cable to the host.
Before continuing verify that the
USB PowerLink cable is connected
to the appropriate interface jack on
the scanner. An incorrect cable
connection can cause
communication problems or
potential damage to the scanner.
Continued on next page.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet the
requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 60950-00/UL 60950 and norm EN 60950, the power
source should meet applicable performance requirements for a limited power source.
Figure 17: POS Plug Installation

15
Manufacturers Note:
Plugging the scanner into the USB port of the PC does not guarantee that
scanned information will appear at the PC. A software driver and correct
configuration setting may also be required for proper communication to
occur.
6. Scan the Enable USB Defaults bar
code to configure the 7600 for USB
communication.
7. Turn on the host system.
³ 9 9 9 9 7 8
E

16
Figure 19: RS232 or Light Pen
Interface
RS232 or Light Pen
1. Turn off the host system.
2. Connect the PowerLink cable into
the 1st jack down from the top of the
7600.
3. Connect the other end of the
PowerLink cable to the host.
Before continuing verify that the
PowerLink cable is connected to the
appropriate interface jack on the
scanner. An incorrect cable
connection can cause
communication problems or potential
damage to the scanner.
4. Connect the external power supply
to the power jack on the Power Link
Cable.
5. Check the AC input requirements of
the power supply to make sure the
voltage matches the AC outlet.
6. Connect AC power to the
transformer. The outlet should be
near the equipment and easily
accessible.
7. Scan the appropriate bar codes
on page 17 to configure the 7600 for
RS-232 or Light Pen communication.
8. Turn on the host system.
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet the
requirements for SELV (Safety Extra Low Voltage) according to EN 60950.
To maintain compliance with standard CSA C22.2 No. 60950-00/UL 60950 and norm EN 60950, the power
source should meet applicable performance requirements for a limited power source.