Honeywell krom schroeder IFD 258 User manual

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร:02-888-3472
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Industrial & Commercial Thermal
AutomaticburnercontrolunitIFD258
Technical Information ·GB
6 Edition 03.12l
• For directly ignited burners of unlimited capacity in continuous
operation pursuant to EN 746-2
• Immediate fault lock-out or restart following flame failure
available as a switchablefunction
• Flame control with UV sensor or ionization sensor
• Space-saving installation on site with IFD 258..I with integrated
ignition
• Display for program status and flamesignal intensity
AGA

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร:02-888-3472
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▼
Contents
Automatic burner control unit IFD 258 . . . . . . . . . . . . . . 1Contents . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Examples of application ................................................. 5
1.1.1 Forced draught burners.........................................................6
1.1.2 Two-stage-controlled burner ................................................ 7
1.1.3 Modulating-controlled burner .............................................. 8
2 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 EC type-testedand certified .......................................9
2.2 AGA approval................................................................. 9
2.3 FM approval................................................................... 9
2.4 CSA approval ..............................................................9
2.5 Approval for Russia........................................................... 9
3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Connection diagrams................................................... 10
3.1.1 IFD 258 ............................................................................ 10
3.1.2 IFD 258..I............................................................................... 12
3.2 Program sequence ...................................................13
3.3 Animation .................................................................... 15
3.4 Program status and fault messages ..........................16
3.4.1 Reading off theflame signal ..................................................17
4 P ar am e t er s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Scanning the parameters............................................. 18
4.2 Flame control ...........................................................19
4.2.1 Burner flame signal......................................................... 19
4.2.2 Switch-off threshold of the flame amplifier........................19
4.3 Behaviour during start-up............................................ 20
4.3.1 Normal start-up...................................................................20
4.3.2 Start-up without flame signal .............................................20
4.3.3 Flame simulation .............................................................21
4.4 Behaviour during operation..........................................22
4.4.1 Safety time during operation t
SB
for V1 and V2................... 22
4.4.2 Fault lock-out or restart ...................................................... 22
5 R e p l a c e m e n t p o ss ibi l i t i e s . . . . . . . . . . . . . . . . . . . . . . . . 24 6 Selection . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4.1 Calculating the safetytime t
SA .......................................................
25
6.1 Selection table ............................................................. 26
6.1.1 Type code............................................................................. 26
7 Project planning information . . . . . . . . . . . . . . . . . . . . . 27
7.1 Cable selection.............................................................. 27
7.2 Star electrodes.............................................................. 27
7.3 Purge........................................................................ 28
7.4 Emergency stop in the event of fire or electric shock 28
7.5 Emergency stop triggered by safety interlock.............. 28
7.6 Overload protection..................................................... 28
7.7 Parallel reset ................................................................ 29
7.8 Remote reset ............................................................... 29
7.9 Behaviour in the event of flame failure........................... 29
7.10 Wiring .................................................................... 30
7.11 NoteonECtype-examination ................................. 30
7.12 Installation of solenoid valves for gas ........................ 30
7.13 Flamecontrol .......................................................... 31
7.13.1 With ionization sensor ...................................................... 31
7.13.2 With UVsensor UVS ........................................................ 31
7.14 Flame signal switch-off threshold .............................. 31
7.15 Commissioning ............................................................31
7.16 Two-stage burner control with two solenoid
valves..................................................................................32
7.17 Short-circuit fuse.................................................... 33
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.1 High-voltage cable................................................... 34
8.2 Radiointerferencesuppressedelectrode
adapters ............................................................................ 34
9 T e c hn ic a l da t a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IFD 258 · Edition 03.12l = To be continued 2

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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9.1 Operating controls ............................................. 36
9.2 Installation....................................................... 37
10 Maintenance cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.1 Waiting time t
W.........................................................
39
12.2 Safety time onstart-up t
SA
...............................39
12.3 Ignition time t
Z
............................................... 39
12.4 Flame simulation/Flame simulation delay
time t
LV
.............................................................................. 40
12.5 Safety time during operation t
SB
.......................... 40
12.6 Flame signal.......................................................40
12.7 Flame detector ................................................. 40
12.8 Fault lock-out.................................................40
12.9 Safety interlocks (Limits)...................................41
12.10 Gas valve V1 .................................................... 41
12.11 Continuous operation ..................................... 41
F ee db ack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
C on t ac t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร:02-888-3472
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1 Application
Automatic burner control unit IFD 258 ignites and moni-
tors directly ignited industrial gas burners of unlimited
capacity. As a result of its fully electronic design it reacts
quickly to various process requirements and is therefore
also suitable for frequent cycling operation.
It can be used for atmospheric burners or forced draught
burners in multiple burner applications, where a central
control system is used for pre-purge and for monitor-
ing. The burners may be modulating or stage-controlled.
The automatic burner control is suitable for operation in
grounded and ungrounded systems.
The program status and the level of the flame sig-
nal can be read directly from the unit. The switch-off
threshold can be set using a potentiometer.
The behaviour in the event of flame failure during op-
eration can be selected using a switch. Either an imme-
diate fault lock-out or a restart occurs.
IFD 258

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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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1 . 1 E x a m pl e s o f appl i c a t i on
Intermittent shut-
tle kiln in the ce-
ramics industry
Roller hearth kiln
Bogie hearth
furnace

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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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1 . 1 . 1 F or c e d dr au gh t b ur n er s
Control: ON/OFF
Gas valve and air valve are activated simultaneously.
The burner is ignited and monitored by a single elec-
trode. In the event of a flame failure, an immediate fault
lock-out occurs.
L1, N, PE
BMS
4
3
IFD 258
8
µC
9
13
14
11
10
5
VAS..L
ZMI
VR..R

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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1 . 1 . 2 T w o - s t age - c on t r ol l e d b u r ne r
Control: ON/OFF or ON/HIGH/LOW/OFF
The burner BIO/BIC starts at low-fire rate. Once the
normal operating state is reached, the automatic burn-
er control unit for continuous operation IFD 258 will
release control.
The PLC can now pulse the air solenoid valve VR..R in
ordertocontrolthe capacitybetweenhighandlow fire.
L1, N, PE
BMS
4
3
IFD 258
8
µC
9
13
14
11
10
5
GIK..B
VAS
BIO/
BIC
VR..R

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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1 . 1 . 3 Mo d u l a t i ng - c on t r ol l e d bu r ne r
Control: ON/OFF/continuous
The PLC uses the actuator IC 20 to move the air butter-
flyvalveBVAtoignitionposition.
The burner BIO/BIC starts at low-fire rate. Once the
normal operating state is reached, the PLC uses the
actuator IC 20 and the air butterfly valve BVA to control
theburnercapacity.
4
3
IFD 258
8
9
13
14
10
5
VAS
GIK
IC 20
M
BIO/
BIC
BVA
L1, N, PE
mA
BMS
µC
11

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
website: https://www.add-furnace.com/ โทร:02-888-3472
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2 Certification
The automatic burner control unit IFD 258 is designed
for applications pursuant to the Machinery Directive
(2006/42/EC).
2 . 1 E C t y pe -t e s t e d a n d c er ti fi e d
Suitable for applications pursuant to NFPA 86.
www.fmglobal.com Products and Services Product
Certification Approval Guide
2 . 4 C S A a ppr ov a l
pursuant to
– Gas Appliances Directive (90/396/EEC) in conjunc-
tion with EN 298
– LowVoltageDirective(2006/95/EC)
– Electromagnetic Compatibility Directive (2004/108/
EC)
2 . 2 A G A a ppr ov a l
Australian Gas Association, Approval No.: 4230
http://www.aga.asn.au/product_directory
2 . 3 F M a ppr ov a l
Certified to CAN/CSA –C 22.2 No. 199-M 89 (R 2004),
Canadian Standards Association Class: 3335-01 and
3335-81 “Systems (Gas)-Automatic Ignition and Com-
ponents”
http://directories.csa-international.org
2 . 5 A ppr ov a l f or R u ss i a
Certified by Gosstandart pursuant to GOST-R.
Approved by Rostekhnadzor (RTN).
Factory Mutual Research Class: 7610 “Combustion
Safeguards and Flame Sensing Systems”.
AGA

IFD 258 ·Edition 03.12l
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3 Function
3 . 1 C onne c t i on di ag r a m s
For the explanation of symbols, see page 38 (Le-
gend).
For cable selection and wiring, see page 27 (Project
planning information).
3 . 1 . 1 I F D 258
Ionization control in double-electrode operation
Ionization control in single-electrode operation
▼
IFD 258
s1
F1
s2 c v1 v2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
max.
max. 2 A,
253 V AC
2 A,
253
V AC
Z
I

L1 (L1)
N (L2)
PE
IFD 258
s1
F1
s2 c v1 v2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
max.
max. 2 A,
253 V AC
2 A,
253
V AC
 
L1 (L1)
N (L2)
PE
230V
230V

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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UV control
In the case of UV control, only intermittent operation is
possible.
IFD 258
s1
F1
s2 c v1 v2
UVS 2
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14
max.
1
max. 2 A,
253 V AC
2 A,
253 V AC

L1 (L1)
N (L2)
PE
230V

IFD 258 ·Edition 03.12l
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3 . 1 . 2 I F D 258 . . I
The IFD 258..I is suitable for double-electrode opera-
tion and for UV control. Single-electrode operation is
not possible.
Ionization control in double-electrode operation
UV control
In the case of UV control, only intermittent operation is
possible.
..I
IFD 258
s1 c
F1
s2
v1 v2
1 2 3 4 5 6 7 8 9 10 11 12 13
14
max.
max. 2 A,
253 V AC
2 A,
253
V AC
Z
I
 
L1 (L1)
N (L2)
PE
..I
IFD 258
s1 c
F1
s2
v1 v2
1 2 3 4 5 6 7 8 9 10 11 12 13
14
max.
1
UVS 2
3
max. 2 A,
253 V AC
2 A,
253 V AC
 
L1 (L1)
N (L2)
PE
230V
230V

IFD 258 ·Edition 03.12l
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3 . 2 P ro g r am s e qu e n c e
Normal start-up
If, after applying voltage, an “old” fault is still being sig-
nalled, it will be necessary to reset this first. The safety
interlocks are closed, the IFD reverts to start-up posi-
tion/standby and conducts a self-test.
If it does not determine a malfunction of the internal
electronic circuitry or of the flame sensor, the flame
simulation check then commences. This takes place in
start-up position during the waiting time t
W
.
If no flame simulation is detected during that period,
the safety time on start-up t
SA
then starts to elapse.
Voltage is supplied to the gas valve and ignition trans-
former. The burner starts. After the safety time on start-
up t
SA
has elapsed, the operation signalling contact
closes. This completes start-up.
Start-up without flame signal
If, after the gas valve has opened and the ignition has
been activated, no flame is detected during the safety
time on start-up t
SA
, a fault lock-out will then occur.
▼
Connect voltage
00
01
0
04
04
00
Normal shut-down
via signal
Operation signalling contact opens,
gas valve closes
Start-up position/standby
Safety interlocks (Li)
In the event of fault signal: reset
Waiting time tW running,
start-up with signal
Flame simulation check
Safety time on start-up tSA running,
gas valve opens, ignition in process
No flame detected:
fault lock-out
Flame detected:
operation signalling contact closes
Flame fails:
safety time during operation tSB
starts to elapse, restart or fault lock-out

IFD 258 ·Edition 03.12l
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Connect voltage
00
01
0
04
04
00
Normal shut-
down via signal
Operation signalling contact opens,
gas valve closes
Behaviour in the event of flame failure during
operation
If the flame fails during operation, the IFD 258 will
perform a fault lock-out within the safety time during
operation t
SB
. Depending on the setting of the program
selector switch, the valves will be closed immediately or
the burner will be restarted once. If the burner does not
function, a fault lock-out occurs.
Safety interlocks (Li)
In the event of fault signal: reset
Waiting time tW running,
start-up with signal
Start-up position/standby
Flame simulation check
Safety time on start-up tSA running,
gas valve opens, ignition in process
No flame detected:
fault lock-out
Flame detected:
operation signalling contact closes
Flame fails:
safety time during operation tSB
starts to elapse, restart or fault lock-out

IFD 258 ·Edition 03.12l
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3 . 3 A ni m a t i o n
The interactive animation shows the function of the au-
tomaticburnercontrol unitIFD.
Click on the picture . The animation can be controlled
using the control bar at the bottom of the window (as
onaDVDplayer).
To play the animation, you will need Adobe Reader 9 or
a newer version. If you do not have Adobe Reader on
your system, you can download it from the Internet.
If the animation does not start to play, you can down-
load it from the document library www.docuthek.com
as an independent application.

IFD 258 ·Edition 03.12l
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3 . 4 P r og r a m s t a t u s a n d fa u l t m e ss a g e s
Operating controls
A: 2-digit 7-segment display for indicating program
status and flame signal.
B: Reset/Information button to reset the system after a
fault or to call up the flame signal on the display.
C: Mains On/Off button.
The 7-segment display ( A ) shows the program status. In the event of a fault, the IFD halts the program run and the
display starts to blink. The program status and cause of the fault are displayed in coded form.
Program status
I LAY
Fault message (blinking)
Unit can be switched off
––
Start-up position/standby
00
Waiting time/Pause time
01
Flame simulation
Safety time on start-up tSA
Start-up without flame signal
Operation
04
Flame failure during operation
09
Oscillating thermostat signal
10
Too many remote resets
Permanent remote reset
Time between two start-ups is too short
A
C
B

IFD 258 ·Edition 03.12l
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3 . 4 . 1 R e a di n g o ff t h e fla m e s i g n a l
Internally:
The flame signal can be called up on the display by
pressing the Reset/Information button (for 2 seconds).
The flame signal of the burner is indicated in µ A. A value
between 0 and 25 µ A is displayed.
Important!
When using an external µ -ammeter, you must make
sure that this µ -ammeter cannot simulate any flame
signal.

IFD 258 ·Edition 03.12l
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4 Parameters
Description
Parameter
Value range
Factory default settings
Adjustable*
Burner flame signal
01
0 –25 μ A
Burner switch-off threshold
04
2 –20 A
2 µA
1)
Burner restart
12
0; 1
0
2)
Safety time during operation for V1 and V2 tSB
14
1; 2 s
3)
Burner safety time on start-up tSA
22
3; 5; 10 s
3)
Last fault
81
Second to last occurring fault
82
Third to last occurring fault
83
…
Tenth to last occurring fault
90
1)
Via potentiometer in lower section of housing.
2)
Via switch in lower section of housing.
3)
Quote in your order.
On parameterization, ensure that the program sequence matches the application. Select the parameters so that
the burner can be operated as intended in all operating phases.
4 . 1 S c ann i n g t h e p ar am e t er s
During operation, the 7-segment display shows the program status, see page 16 (Program status and fault
messages).
The flame signal and all following parameters of the IFD can be scanned one after the other by repeatedly pressing
the Reset/Information button (for 2 s).
In the event of a fault, the IFD halts the program run, the display blinks and it then displays the cause of the fault in
coded form.

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4 . 2 F l a m e c on t r ol
4 . 2 . 1 B ur n er fla m e s i gn a l
Parameter 01
Flame signal of the burner, display in µ A, measuring
range: 0 –25 µ A.
4 . 2 . 2 S w i t c h - o ff t h re s h o l d o f t h e fla m e a mp l i fi er
Parameter 04
The sensitivity at which the burner control unit still de-
tects a flame can be set between 2 and 20 µ A.
Example: In the case of UV control with the UV sensor
UVS, the signal of the burner to be monitored is influ-
enced by other burners.
The set value can be increased via a potentiometer in
the lower section of the housing so that only the flame
of the system’s “own” burner is detected.
Themeasuredflamesignalof the system’s“own”burner
should be at least 3 µ A (empirical value) higher than the
set switch-off threshold.

IFD 258 ·Edition 03.12l
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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
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4 . 3 B e h a v i o ur d ur i n g s t a r t - up
4 . 3 . 1 N or m al s t ar t - u p
The safety time t
SA
can be read on the type label (pa-
rameter 22).
4 . 3 . 2 S t ar t - u p w i t h o u t fl am e s ig n al
Once the start-up signal (  ) has been applied, the au-
tomatic burner control unit checks the burner for flame
simulation during the waiting time t
W
. If no flame simu-
lation is detected duringthat period, the safety time
on start-up t
SA
(3, 5 or 10 s) then starts to elapse. This
forms the minimum operating time of the automatic
burner control unit and the burner. Voltage is supplied
to the gas valve and ignition transformer. After the safe-
ty time on start-up t
SA
has elapsed and the flame signal
has been received, the operation signalling contact be-
tween terminals 13 and 14 closes. The display indicates
the current program status 04 .
If, after a successful burner start, the automatic burner
control unit does not detect a flame signal during the
safety time on start-up t
SA
, a fault lock-out will occur
(fault signalling contact between terminals 8 and 9
closes). During the entire safety time on start-up t
SA
,
the gas valve V1 is open. The display blinks and indi-
cates .
01
04
88
1 L1
3  
10
11
5
13-14
8-9
tW tZ t
tSA
01
0
88
1 L1
3
10
11
5
13–14
8–9
tW
tZ
tSA
t