Honeywell enCore FC Series User manual

FC1-OI-EN h 2017-11-16
as of 2017-11-16
From Basic System version 03-22
Flow Computer
Device Series enCore FC
FC1, MC1
Manual
Operating Instructions

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Operating Instructions
enCore FC
Disclaimer
The information contained in this document is the property of Honeywell. The following
information is to be used exclusively for the intended purpose. This document or its
contents may not be reproduced, published or made available to a third party in whole
or in part without the express permission of Elster GmbH.
All information and descriptions in this Operating Instructions have been compiled
after careful examination. Nevertheless, errors cannot be completely excluded.
Honeywell therefore does not guarantee the completeness or correctness of the
content. The manual cannot be understood as a guarantee of product properties. It
also describes properties that are only available as an option.
Honeywell is in no case liable to third parties for direct, special or consequential
damages. The information in this document is subject to change without notice.
With regard to extended product liability, the data and material properties listed may
only be regarded as guidelines and must always be checked and, if necessary,
corrected on a case-by-case basis. This is particularly true where safety aspects are
concerned.
Further support is available from your local office or representative. The address can
be found on the Internet or at Honeywell.
The passing on and reproduction of this manual or parts thereof is only permitted with
the written permission of Honeywell.
If the product described herein is improperly handled, repaired or modified by
unauthorized persons or if Honeywell spare parts other than original spare parts are
used, the warranty will be void.
This product may contain or be derived from third party material, including software.
Third party material may be subject to license terms, notices, restrictions and
obligations of the Licensor. The licenses, notices, restrictions and obligations, if any,
may be found in the materials accompanying the Product, in the documents or files
containing the material of third parties, in a file called third_party_licenses on the
media containing the Product, or at www.honeywell.com/ps/thirdpartylicenses.
Copyright © 2017 Elster GmbH, D-55252 Mainz-Kastel. All rights reserved.
Dortmund, October 2017

enCore FC
Operating Instructions
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Contents
1General Information 8
1.1 The enCore/enSuite Concept 8
1.2 Scope of Delivery 9
2About these Instructions 11
2.1 Target Group Definition 11
2.2 The enCore FC Manual at a Glance 13
2.3 Text Labelling 15
2.3.1 Presentation of Safety and Risk Instructions 15
2.3.2 Paragraph Formats 16
2.3.3 Character Formats 17
2.3.4 Character Formats in Flow Charts 18
2.4 Limitation of Liability 19
2.5 Applicable Standards and Guidelines 20
3Security considerations for your network 21
4Safety 23
4.1 General Safety Instructions 23
4.2 Intended Use 25
4.3 Unacceptable use while Impaired 26
4.4 Operator Liability 26
5Design and Function 28
5.1 Functional Description of enCore FC devices 28
5.1.1 Number of Streams and their Flow Directions 29
5.1.2 International Standards 29
5.2 Device Description 30
5.3 Operation Panel 31
5.3.1 Device Keys 32
5.3.2 Touch Screen 32

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5.3.3 Operation and Navigation within the Display 33
5.3.4 Security Switch 36
5.3.5 LEDs 36
5.4 Interfaces (Rear Side of Device) 39
5.5 Available Process Boards 40
5.5.1 ExMFE5 Process Board 40
5.5.2 MFE7 Process Board 43
5.5.3 MSER4 Process Board 43
5.5.4 ESER4 Process Board 44
5.5.5 MFA8 Process Board 44
6Assembly Instructions 45
6.1 Line Connection 45
6.2 Power Supply and Grounding 47
6.3 Installation and Conversion of Process Boards 48
6.3.1 Insert a Process Board in a Free Board Slot 49
6.4 Connection Diagrams 54
6.4.1 General Recommendations for Signal and Data Cable 55
6.4.2 Pt100 (EEx i) via ExMFE5 Board 57
6.4.3 Pt100 (EEx d) via MFE7 Board 58
6.4.4 Analog Measurement Transmitter (EEx i) via ExMFE5 Board 59
6.4.5 Analog Measurement Transmitter (EEx d) via MFE7 Board
(without barrier) 60
6.4.6 Analog Measurement Transmitter (EEx i) via MFE7 Board
(barrier in sink mode) 61
6.4.7 Analog Measurement Transmitter (EEx i) via MFE7 Board
(barrier in source mode) 62
6.4.8 HART Measurement Transmitter (EEx i) via ExMFE5 Board 63
6.4.9 HART Measurement Transmitter (EEx d) via MFE7 Board
(without barrier, internal Power Supply) 65
6.4.10 HART Measurement Transmitter (EEx d) via MFE7 Board
(without barrier, external Power Supply) 67
6.4.11 HART Measurement Transmitter (EEx i) via MFE7 Board
(barrier in sink mode) 69

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enCore FC
Operating Instructions
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6.4.12 HART Measurement Transmitter (EEx i) via MFE7 Board
(barrier in source mode) 71
6.4.13 HART Measurement Transmitter (EEx d) via MFE7 Board
(redundant, without barrier) – Burst Mode 73
6.4.14 HART Measurement Transmitter (EEx i) via MFE7 Board
(redundant, barrier in source mode) – Burst Mode 75
6.4.15 HART Measurement Transmitter (EEx d) via MFE7 Board
(Multi-Master, without barrier) – Multidrop Mode (from Basic
System 03-25) 77
6.4.16 HART Measurement Transmitter (EEx i) via MFE7 Board
(Multi-Master, barrier in source mode) – Multidrop Mode (from
Basic System 03-25) 79
6.4.17 Gas Meter (Turbine): Encoder Index, 2 LF/HF Sensors (EEx i)
via ExMFE5 Boards 81
6.4.18 Gas Meter (Turbine): Encoder Index, 2 LF/HF Sensors (EEx i)
via MFE7 Board 82
6.4.19 Gas Meter (Turbine) SMRI Bi-directional: 2 HF Sensors, Flow
Direction Detection (EEx i) via MFE7 Board 84
6.4.20 Gas Meter (Turbine) SMRI Bi-directional:
Flow Direction Detection Internal (EEx i) via MFE7 Board 85
6.4.21 Q.Sonic Ultrasound Gas Meter: Serial RS485 (EEx d) via
MFE7 Board 87
6.4.22 Q.Sonic6 Ultrasound Gas Meter: Serial RS485 (EEx d) via
MFE7 Board 88
6.4.23 FLOWSIC600 Ultrasound Gas Meter: Serial RS485 (EEx d)
via MFE7 Board 89
6.4.24 Serial Interface through COM Port (CPU or MSER4-Board) 90
6.4.25 Analog Output over MFA8 Board (0/4 ... 20 mA) 92
6.4.26 Message Output over MFA8 Board 93
6.4.27 Pulse Output over MFA8 Board 95
7Device Configuration and Commissioning 96
7.1 Device Configuration 97
7.2 Commissioning the Measurement System 98
7.2.1 Checking Device Settings 99
7.2.2 Checking Measurement Input Values 99

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7.2.3 Checking Output Signals 99
7.2.4 Checking Digital Communication (Modbus, etc.) 99
7.2.5 Checking Measurements and Calculations 99
7.2.6 End of Commissioning (from Basic System 03-24) 99
7.2.7 Sealing (if necessary) 100
8Maintenance 101
8.1 Battery Replacement 101
8.1.1 Changing Batteries 102
8.2 Cleaning 104
8.3 Technical Assistance Center (TAC) 105
8.4 Replacement Parts and Accessories 105
8.5 Warranty Conditions 106
9Decommissioning/Disposal 107
9.1 Storage 107
9.2 Disposal 108
10 Technical Data 109
10.1 General Information 109
10.2 Input channels 110
10.3 Outputs 111
10.4 Interfaces for Digital Communication 112
10.5 Data Protocols 112
10.5.1 Data protocols and its TCP default port (Ethernet) 113
10.6 Housing dimensions 114
10.6.1 1/3 housing width 114
10.6.2 1/2 housing width 115
11 FAQs 116
11.1 How to report a security vulnerability to Honeywell? 116
11.2 Limitations for multidrop and burst mode up to basic system version ≤
03-24 116

Contents
enCore FC
Operating Instructions
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12 Index 118
13 Appendix 120

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Operating Instructions
enCore FC
1 General Information
1.1 The enCore/enSuite Concept
enCore is the name of an Elster product platform for advanced measure-
ment devices. All enCore devices are based on the same hardware
components and software concepts. Both the hardware and software of
enCore devices have a modular design; the configuration of the process
board equipment and the arrangement of software components are variable.
On one hand, the software components consist of basic functionalities,
which are provided by the Basic System with its System Function Blocks
(abbreviated as: SFBs), and on the other hand consist of application-related
functionalities, which come with different Application Function Blocks
(abbreviated as: AFB). Owing to this modular design principle, each device
can be optimally adapted to individual requirements.
enSuite is the name of the PC software supporting all enCore devices along
with a number of other Elster devices. The enSuite software provides tools
for configuration, parameterization, diagnosis, software downloads and other
services.
Parameterization in enSuite
Please note that the changes that you make in parameterization
of enSuite become active in the device only when you activate the
action Transfer parameterization to device and after the enCore
device restarts (automatically).
volume “Configuration fo Device Software” of enCore FC
manual

1 General Information
enCore FC
Operating Instructions
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1.2 Scope of Delivery
The enCore FC's scope of delivery includes:
enCore
FC1
enCore
MC1
enCore device:
Electronic Flow Computer enCore FC1


Electronic Flow Computer enCore MC1


confirmation of conformity

1

factory test protocol

2(

)3
dispatch list/delivery note


manuals:
„Instructions for Use in Legal Metrology” (FC1 only)


„Operating Instructions”


enSuite installation CD


USB cable Type A/B


accessories (plugs incl. housing)


1.2.1 Honeywell (Elster GmbH) Contact Information
You can contact our sales and service department at:
Elster GmbH (manufacturer)
Steinern Straße 19-2155252
Mainz-Kastel/Germany
1Only for devices used in legal metrology.
2Only for devices that are not used in legal metrology.
3optional

General Information 1
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Phone: [phone]
Email: [e-mail]
Website: www.elster-instromet.com
You can reach our Technical Assistance Center (TAC) at:
Phone: [phone]
Email: [e-mail]
Website: www.elster-instromet.com

enCore FC
Operating Instructions
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2 About these Instructions
The present documentation are the Operating Instructions of the overall
documentation, and describe the assembly, installation, commissioning and
maintenance of the flow computer enCore FC series (called enCore FC
below).
These instructions make it possible to work with the enCore FC in a safe and
efficient manner.
Compliance with all the safety and handling instructions specified in these
Operating Instructions is a prerequisite to working with the enCore FC in a
safe manner and using it properly, and for obtaining accurate measurement
and calculation results.
In addition, compliance is also necessary with the guidelines, standards,
local accident prevention regulations and general safety regulations that
apply for the enCore FC's area of application.
The illustrations in this manual serve to depict the facts that are being
explained, and therefore may differ from the actual design of the enCore FC
depending on the configuration of the device and enSuite.
The data and material properties that are presented below are
guidelines. They must be reviewed for each individual case and
corrected if required.
2.1 Target Group Definition
The present documentation is directed to qualified electricians in the fields of
switch cabinet construction and maintenance, as well as qualified personnel
with specialized knowledge in device assembly and commissioning.
The qualifications for different areas of activity are listed below:
•trained individual
A person, who has been instructed by the plant operator in an

About these Instructions 2
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Operating Instructions
enCore FC
informational session on the tasks assigned to him or her, and on
possible hazards in case of improper behavior.
•specialist personnel
A person who has the ability, because of his or her technical
training, knowledge and experience, as well as his or her
knowledge of the relevant regulations, to carry out the work
assigned to him or her at the enCore FC, and to recognize and
avoid possible hazards independently.
•gas specialist
A person who has the ability, because of his or her technical
training, knowledge and experience, as well as his or her know-
ledge of the relevant standards and regulations, to carry out work in
gas systems, and to recognize possible hazards independently. A
gas specialist receives training for the specific location in which he
or she works, and is acquainted with the relevant standards and
regulations.
•authorized metrology expert
A person who has the ability and is authorized, because of his or
her technical training, knowledge and experience, to carry out
legally relevant tasks in gas systems within the scope of legal
metrology. An authorized metrology expert is acquainted with the
relevant standards and legal regulations that apply in specific
countries. In the European Union the legally relevant tasks are
executed by designated notified bodies.
•qualified electrician
A person who has the ability, because of his or her technical
training, knowledge and experience, as well as his or her know-
ledge of the relevant standards and regulations, to carry out work in
electrical systems, and to recognize and avoid possible hazards
independently. A qualified electrician receives training for the
specific location in which he or she works, and is acquainted with
the relevant standards and regulations.

2 About these Instructions
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Operating Instructions
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2.2 The enCore FC Manual at a Glance
The manual for the enCore FC device series is modular:
For all device types that can be used in legal metrology, there is a volume
that specifically describes the legally relevant functions and characteristics.
All other volumes of the manual apply to all devices of the enCore FC series,
i.e. they are independent of the device type.
The manual consists of the following volumes:
•“Instructions for Use in Legal Metrology”, enCore FC1 only
This volume focuses on the legally relevant properties and
functions of the FC1 flow computer.
•“Operating Instructions”
This volume describes the assembly, installation, commissioning
and maintenance of all enCore FC devices.
•“Configuration of Device Software”
This volume describes parameterizing devices of the enCore series
with the software system enSuite, the software download and
further services.
•“Basic System with SFBs”
This volume describes the basic system, which provides all basic
functions of the device software. The basic system e.g. manages
the system resources, the I/O boards or the connection to other
devices via digital protocols.
•Functionality of individual Application Function Blocks
Each volume describes the parameterization, function and
operation of each AFB. These volumes always describe the full
range of functions of the respective AFBs.

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Operating Instructions
enCore FC
Delivery form of the individual volumes
Die Anleitung zur „Verwendung im gesetzlichen Messwesen“ und
die „Betriebsanleitung“ sind Produktbestandteile und werden in
gedruckter Form mit dem Gerät ausgeliefert.
Bewahren Sie diese Dokumente in unmittelbarer Nähe des
enCore FC zur Verwendung für das Fachpersonal der benannten
Stellen sowie für das Installations-, Bedienungs-, Wartungs- und
Reinigungspersonal jederzeit zugänglich auf.
Alle weiteren Bände des enCore FC-Handbuchs können Sie im
PDF-Format aus unserer Docuthek (www.docuthek.com)
herunterladen. Zusätzlich stehen hier die Anleitung zur „Operating
Instructions“ sowie die „Betriebsanleitung“ in digitaler Form zur
Verfügung.
Die Dokumente in der Docuthek werden regelmäßig aktualisiert.
Manuals as product components
The volume “Use in Legal Metrology” and this “Operating
Instructions” are product components and delivered in printed
form with the device. Therefore, these must always be kept in the
immediate vicinity of the enCore FC and easily accessible to the
installation, operational, maintenance and cleaning personnel.
All other volumes of the enCore FC manual can be downloaded
from our Docuthek (www.docuthek.com) in PDF format. In
addition, the instructions for "Use in Legal Metrology" as well as
the "Operating instructions" are available in digital form.
The documents in the Docuthek are regularly updated.

2 About these Instructions
enCore FC
Operating Instructions
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2.3 Text Labelling
Texts containing different contents are labelled differently. With the help of
following characteristics, you can identify which content of the text is pro-
vided to you:
2.3.1 Presentation of Safety and Risk Instructions
Hazard Warnings
Hazard warnings indicate hazardous situations which may result in material
damage and bodily harm or even death if disregarded.
Hazard warnings are described below:
DANGER WORD!
Type of danger
Consequences in case of non-compliance
Avoiding danger
The danger word signals the hazard level:
•DANGER!
… indicates an imminently hazardous situation that leads to death
or severe injuries.
•WARNING!
… indicates a possibly hazardous situation that may lead to death
or severe injury.
•CAUTION!
… indicates a possibly hazardous situation that may lead to slight
or minor injuries.
•ATTENTION!
… indicates a possibly hazardous situation that may lead to
material damage.

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Safety Instructions
Safety instructions include notes and information which if disregarded may
lead to functions not working correctly or not working at all.
Safety instructions are described below:
Safety instruction (optional)
Safety instruction text
Tips and recommendations
Tips include notes and information that make it easier for the user to operate
the enCore FC.
Tips are described below:
Heading (optional)
Hint text
2.3.2 Paragraph Formats
►This triangle prompts you for an action.
This character will show you the immediate result of your action.
For the enCore FC symbol, the result of your operation is shown in
running operation of the device after you have transferred an enSuite
parameterization to the device and the device is restarted with this para-
meterization.
Example
Multi-row examples are marked by two continuous blue lines and the
keyword “Example”.

2 About these Instructions
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Operating Instructions
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2.3.3 Character Formats
Example Use
Time Service Names of the individual SFB and AFB soft-
ware elements of the enCore FC.
chapter 2.3.3 Character
Formats (p. 17)
References to additional information are
marked with an arrow. If the arrow refers to
information within document, these referen-
ces are formated as hyperlinks in blue font.
You directly go to corresponding text pas-
sage by clicking the blue text.
Tab Parameters Marking of graphic screen elements or
messages which you find again on the
screen. These include, for example, menu
items, marking of tabs and parameters.
[OK]
[F1]
Marking of buttons and keys are additionally
framed with square brackets.
<Modbus AFB > Place holders are specified in angle-
brackets and represent the corresponding,
current value of your system – as in the ex-
ample the name of the Modbus AFB.
[Group 1.]Modbus Optional information is specified in square
brackets. In the example, Group 1 is shown
only when a group has been created in your
device.
admin1 Texts which you enter in enSuite in the
corresponding field.
www.docuthek.com links (Hyperlink)

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enCore FC
Example Use
Date & time You can navigate through different displays
of enCore FC via hyperlinks. In the example,
you change to the Date & time display.
Update date and time Actions are also marked in the enCore FC
display as hyperlinks. You carry out a
specific functionality when you activate an
action. In the example, the system time of
the device is updated.
readme.txt All the alphabetical strings which depict
sheer ASCII character strings such as
identifier for physical quantities, directory or
file names.
Table 2-1: Character formats
2.3.4 Character Formats in Flow Charts
The individual elements are highlighted in the flow charts as shown in the
following. That way, they can be distinguished properly even on a black-and-
white printout:
Example Use
[V Input] enSuite parameters are presented with
square brackets and font color [green].
generated counters
Export values, e.g. generated Flow
Conversion AFB counters, have a
proportional font and blue font color.
“Event messages” Event-messages which are activated or
reset by an AFB are marked in quotation
marks and orange font.
Table 2-2: Character formats in flow charts

2 About these Instructions
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Operating Instructions
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2.4 Limitation of Liability
All specifications and instructions in these Operating Instructions were
compiled after taking into consideration the applicable standards and
regulations, the current state of the art and the knowledge and experience
we gained over the years.
The manufacturer assumes no liability for loss due to:
•non-compliance with these Operating Instructions
•unintended use
•use of the device by non-instructed personnel
•unauthorized device modifications
•technical changes
•use of non-authorized replacement parts
The actual scope of delivery may differ from the explanations and de-
scriptions included here in case of special device designs, the use of
additional order options or because of the latest technical changes.
The obligations arranged in the delivery contract apply, as do the General
Terms and Conditions, manufacturer delivery conditions and current legal
regulations that apply at the time the contract was concluded.
Read through these Operating Instructions carefully before
beginning any work to and with the enCore FC, especially before
commissioning the device!
The manufacturer assumes no liability for loss and malfunctions
that result from non-compliance with these instructions.
We reserve the right to make technical changes within the scope of im-
proving performance characteristics and continuous development of the
device.

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2.5 Applicable Standards and Guidelines
The construction, production and operation of the enCore FC is based on
the following standards and guidelines:
4
•EN 12405-1
5
Gas meter – Conversion devices – Part 1: Volume conversion
•EN 61000-6-2
Electromagnetic compatibility – Immunity for industrial environ-
ments
•EN 61000-6-3
Electromagnetic compatibility – Emission standard for residential,
commercial and light-industrial environments
•EN 60079-0
Explosive atmospheres – Equipment – General requirements
•EN 60079-11
Explosive atmospheres – Equipment protection by intrinsic safety “i”
•EN 60079-17
Explosive atmospheres – Electrical installations inspection and
maintenance
•EN 60079-25
Explosive atmospheres – Intrinsically safe systems
4Further applicable standards and guidelines result from the specific fields of
application of the individual device.
5Only applies to converters of the enCore FC series.