Horizon Fitness QC-S300 Manual

Install Manual
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Standard QC
S300/S30 Collator

Kyoto,Japan
Installation Manual
For UL
QC-S300/S30
510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan Phone:[phone], Fax:[phone], URL http://www.horizon.co.jp/
TABLE TOP COLLATOR
UM201105-00
070406/QCS300QCS30UL/00E/IH

I
• This manual is designed to help you to install the QC-S300/QC-S30 Table Top Collator.
Please read and understand this manual, and keep it in a safe and convenient place.
• Do not operate the QC-S300/QC-S30 until you have read and understood the
instructions in this manual.
• Horizon International Inc. shall not be liable for incidental consequential damages
resulting from: improper or inadequate maintenance by the customer, unauthorized
modification or misuse, or operation outside of the environmental specifications for the
product.
• Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are
subject to change without prior notice and without our legal obligation.
• All rights are reserved. No part of this manual may be photocopied, reproduced or
translated into another language without the prior written consent of Horizon
International Inc.
Important Information
QC-S300/S30
C
OLLATO
RCOLLATOR
Table Top Collator

II
- Horizon International Inc. cannot anticipate every possible situation that might involve a
potential hazard. Therefore, the instructions in this manual and warning labels on the
machine are therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvert-
ent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.
- Do not operate the machine when any covers are removed.
- Some of the drawings in this manual show the machine uncovered to help in explaining
the details inside the machine.
Safety Precautions
Safety precautions are indicated in this manual as follows:
The term WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
The term CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in serious injury, or damage to the machine.
This symbol indicates a note which includes important information. Follow the
note to operate the machine safely.
This symbol indicates a prohibited action. Do not perform any prohibited action.
This symbol indicates an essential procedure. Follow the procedure to operate
the machine safely.
• This lists the range of acceptable values and operating
conditions.
• This explains a mechanism in the machine.
Important
Additional
Information

III
Operating Safety Precautions
Warning for Installation
Do not give many loads on one electrical outlet. This can cause a fire or an electrical shock.
Cautions for Installation
Do not install QC-S300/QC-S30 in a location where it will be exposed to direct sunlight, high tem-
perature or humidity.
Do not install the QC-S300/QC-S30 near any device which produces strong magnetic fields.
Do not install the QC-S300/QC-S30 in a location which is dusty. This can cause a fire or an
electrical shock.
Do not install the QC-S300/QC-S30 in an unstable floor surface. This may allow the QC-S300/
QC-S30 to fall over, and this can cause severe personal injury. This can also affect the perfor-
mance of the machine.

IV
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1
Installation
How to Install a Single QC-S300/QC-S30 Collator........................ 2
Stand-Alone Unit: QC-S300/QC-S30
Installation Space in mm (inches): 960 (37.8”) x 1,630 (64.2”) x 1,030 (40.5”)
Stand-Alone Unit + MT-100: QC-S300/QC-S30 + MT-100
Installation Space in mm (inches): 994 (39.2”) x 1,602 (63.1”) x 1,030 (40.5”)
How to Install Multiple QC-S300F/QC-S30F Collators.................... 4
Multiple Collators: QC-S300/QC-S30 + QC-S300F/QC-S30F
+ QC-S300F/QC-S30F
Installation Space in mm (inches): 960 (37.8”) x 1,630 (64.2”) x 2,692 (106”)
Optional Table: MT-100
Installation Instructions for Service Engineer
This page includes installation instructions for the machine. These instructions should
only be used by trained service technicians.

2
Installing a Single QC-S300/QC-S30 Collator * Choose a stable table which can support at least 73
kg (160.6 lb) to install QC-S300/QC-S30.
1. Unpack the collator.
• This machine must be moved by at least two people.
• Check the accessories.
2. Install each QC-S300/QC-S30 on the table
by following the steps below.
If optional MT-100 table is used, follow
the steps (1) through (3) described below.
(1) Attach the base plate at the bottom of the QC-
S300/QC-S30 using two mounting screws.
• Attach the base plate in the correct direction referring
to the figure to the right. (Two left feet enter the holes
on the base plate.)
(2) Place the QC-S300/QC-S30 on the MT-100.
• Insert the projection on the base plate into the holes on
MT-100.
(3) Install four skirts.
• Be sure to push the bottom of the transport door side
of the QC-S300/QC-S30 when moving the machine.
Do not push the bin side. This could cause the QC-
S300/QC-S30 to fall over.
How to Install a Single QC-S300/QC-S30 Collator
21101
10101E1
1,030 (40.5")
340 (13.3") 196 (7.7")
960 (37.8")
363 (14.3")
138 (5.4")
mm(inch)
Table Height : 600mm (23.7")
21101
20102N1
1,030 (40.6")
84 (3.4")
220 (8.7") 196 (7.8")
994 (39.2")
363 (14.3")
mm(inch)
Table Height : 572mm (22.6")
* If optional table MT-100 is used, installation space
is mentioned below.
CAUTION
• Do not install the QC-S300/QC-S30 on an
unstable floor. The machine may fall over.
The machine frame may be twisted, and this
could affect the machine performance.
• The QC-S300/QC-S30 weighs about 73Kg
(160.6 lb). This machine must be installed
by at least two people.
Important
Important
CAUTION
• Be sure to turn off the power switch on the
QC-S300/QC-S30.
21101
20101L1
21101
20101J1
Mounting
Screw
Projection
Left Feet
Base Plate
21101
20102M1 MT-100
Skirt

3
Installation
2 . Attach the bin shelves, beginning from the
bottom, by following the steps below.
(1) On the drive side of each bin shelf, an arm fits
under a pin inside the machine. A pin on the bin
shelf fits into a notch in the frame of the machine.
(2) On the near side of the machine, fit the arm under
the pin inside the machine. A pin on the bin shelf
fits into an U-shaped output on the machine frame.
(3) Swing the bin shelf down to lock it in position.
(4) Install all of the other bin shelves by repeating the
steps 1 through 3.
3 . Plug the power cord into the QC-S300/
QC-S30.
4 . Plug the power cord into an outlet.
• Plug the power cord into a properly-grounded outlet.
• If you must use an ungrounded outlet, be sure to
ground the machine separately. A poor ground can
cause problems for the machine due to by static
electricity, lightning strikes, or current leakage.
How to Install a Single QC-S300/QC-S30 Collator
21101
10101A1
Pin
Arm
21101
10101B1
U-shaped Cutout Pin
Arm
21101
10101C1
BIn Shelf
Important
WARNING
• Do not ground the machine to a gas pipe.
21101
10101D1
Power Cord
After the installation is complete, set the AC
power supply frequency. See the instructions
for "QC-S300/QC-S30 Frequency Setting."
This is shipped with the machine.

4
Accessory Check (QC-S300F/QC-S30F)
How to Install Multiple QC-S300F/QC-S30F Collators
Upper Conveyor 1 pc Middle Conveyor 1 pc Lower Conveyor 1 pc
21101
20101A1 21101
20101B1
21101
20101C1
Solenoid Connector 1 pc Support Guide (l154294) 1 pc
Gear (M092610)
Clevis Pin 1 pc each
21101
20101D1 21101
20101E1
21101
20101F1
Conveyor Support Plate 1 pc Bridge 1 pc Connecting Plate 1 pc
B4-8ZP x3
21101
20101G1
B4-8ZP x2
21101
20101H1
B5-10ZP x4
21101
20101I1
Base Plate 1 pc Skirt 4 pcs
SB10-15 x4
W10 x2
W10S x2
21101
20201D1
SB5-15 x4
W5 x4
W5S x4
21101
20201E1

5
Installation
Installing a QC-S300F/QC-S30F Extension Module
Additional Collators: QC-S300F/QC-S30F
Optional Table: MT-100
* If you are installing QC-S300F/QC-S30F on any
table except the MT-100, choose a stable table
which can support at least 80 kg (176 lb).
1. Unpack the collator.
• This machine must be moved by at least two people.
• Check the accessories shipped with the machine.
2. Install each QC-S300F/QC-S30F on the
table by following the steps below.
If optional MT-100 table is used, follow
the steps (1) through (3) described below.
(1) Attach the base plate at the bottom of the QC-
S300F/QC-S30F using two mounting screws.
• Attach the base plate in the correct direction referring
to the figure to the right. (Two left feet enter the holes
on the base plate.)
(2) Place the QC-S300F/QC-S30F on the MT-100.
• Insert the projection on the base plate into the holes on
MT-100.
(3) Temporarily place the
QC-S300F/ QC-S30F 1 m
(40") to the left of the other QC-S300F/ QC-S30F unit
as shown in the illustration (viewed from the front).
• Be sure to push the bottom of the transport door side
of the QC-S300F/QC-S30F when moving the
machine. Do not push the bin side. This could cause
the QC-S300F/QC-S30F to fall over.
(4) Install four skirts.
How to Install Multiple QC-S300F/QC-S30F Collators
WA R N I N G
• Do not install the QC-S300F/QC-S30 on an
unstable floor. The machine may fall over.
The machine frame may be twisted, and this
could affect the machine performance.
• The QC-S300F/QC-S30 weighs about 73Kg
(160.6 lb). This machine must be installed
by at least two people.
Before installing the QC-S300F/QC-S30F,
complete the installation of the QC-S30 and set
the AC frequency for the AC power supply.
21101
20102L1
1030 (40.5")
241 (9.8") 196 (7.7")
960 (37.8")
363 (14.3")
138 (5.4")
831 (32.8") mm(inch)
1,861(73.3")
Height : 600mm (23.7")
To connct one more collator, extra 831mm (32.8") length is required.
Important
Important
• Be sure to turn off the power switch on the
QC-S300F/QC-S30F.
CAUTION
21101
20101K1
MT-100
Skirt
21101
20101L1
21101
20101J1
Mounting
Screw
Projection
Left Feet
Base Plate

6
3. Install the conveyors on the QC-S300F/
QC-S30F.
(1) Remove the rear cover from the unit.
(2) Remove the three screws and the gear cover.
(1) Remove the two locking screws on the bottom of
the lower conveyor
(2) Push in the lower conveyor so that the U-shaped
cutouts on the end of the lower conveyor fit over
the shaft on the QC-S300F/QC-S30F.
(1) Remove the locking screw on the middle con-
veyor.
How to Install Multiple QC-S300F/QC-S30F Collators
Preparation for Multiple QC-S300F/
QC-S30F Collators
21101
20101M1
Rear Cover
21101
20101N1
Gear Cover
Install the lower conveyor on the QC-S300F/
QC-S30F
21101
20101O1
CAUTION
• The tip of the stainless steel guide can bend
easily. Install the guide carefully.
21101
20101P1
Positioning Shaft
Stainless Steel Guide
Lower Conveyor
Mount the middle conveyor on the
QC-S300F/QC-S30F
21101
20101Q1
Locking Screw
Projection Middle Conveyor

7
Installation
(2) Insert the end of the drive shaft on middle con-
veyor into a hole on the rear frame.
(3) Insert the end of shaft into a cutout in the front
frame.
(4) Tighten the locking screw removed in step (1) to
attach the parts.
(1) Attach the accessory gear to the rear of the
machine.
(2) Attach the gear using a clevis pin.
(3) Rotate the pulley by hand and check that the gear
turns smoothly.
(4) Attach the gear cover using three screws.
• Be careful that the nearby cables are not caught.
How to Install Multiple QC-S300F/QC-S30F Collators
21101
20101R1
Drive Shaft
21011
20101S1
End of shaft
21101
20101S1
End of shaft
Locking Screw
Attach the accessory gear to the QC-S300F/
QC-S30F.
21101
20101T1
Drive Shaft
Clevis Pin
Gear
Important
21101
20101V1
Gear Cover
Cables

8
(1) Insert the four pins on the upper conveyor into the
U-shaped cutouts on the middle conveyor.
(1) Attach the rear cover on the QC-S300F/QC-S30F
using two screws.
(2) Remove three screws on the lower left cover of the
QC-S300/QC-S30.
(3) Attach conveyor support plate using the three
screws removed in step (2).
• Fasten the three screws in the tops of the holes so that
the conveyor support plate is positioned as low as
possible.
(4) Lift up all of the conveyors and insert the two
positioning pins on the conveyor support plate into
the two holes on the bottom of the conveyor.
• When inserting the positioning pin, move the QC-
S300/QC-S30.
(5) Attach the lower conveyor using the conveyor
locking plate using two mounting screws.
How to Install Multiple QC-S300F/QC-S30F Collators
Attach the upper conveyor to the middle
conveyor.
21101
20101W1
Upper
Conveyor
Middle
Conveyor
U-shaped
Cutout
Connecting the QC-S300/QC-S30 and the
QC-S300F/QC-S30F
21101
20101X1
Rear Cover
21101
20101Y1
Lower Left Cover Conveyor
Support Plate
21101
20101Z1
Bottom
of Set
Conveyors
Positioning
Pins
21101
20102A1
Bottom of Conveyor
Assembly
Conveyor Locking Plate

9
Installation
(6) Connect the two MT-100 tables using the connect-
ing plate. Set the connecting plate between the
tables and attach it using four screws.
(7) Insert the bridge between the lower conveyor and
the lower left cover, and push it down into posi-
tion.
(8) Lock the casters on both MT-100 tables.
(1) Remove a screw and the left receptacle cover on
the rear of the QC-S300/QC-S30. Mount the
ground of support guide next to the connector
using a screw.
(2) Attach the accessory cover on the rear of the QC-
S300/QC-S30 using the screw removed in previ-
ous step.
(3) Attach solenoid connector A to the right connector
on the QC-S300F/QC-S30F.
How to Install Multiple QC-S300F/QC-S30F Collators
21101
20102B1
Connecting Plate
21101
20102C1
Support Guide
Wiring Between the QC-S300/QC-S30 and
the QC-S300F/QC-S30F
CAUTION
• Connectors X11 and X13 are NON-LPS.
21101
20102D1
Left Receptacle
Cover
Support Guide
Ground
Washer
X13
X11
21101
20102E1
Accessory
Cover
21101
20102F1
Connector B
Connector C
(X11)
Connector A

10
(4) Attach solenoid connector B to the connector on
the conveyor.
(5) Attach solenoid connector C to the left connector
on the QC-S300/QC-S30.
(6) Insert connector cables into the duct of the middle
conveyor.
4. Attach the bin shelves, beginning at the
bottom by following the steps below.
(1) On the drive side of each bin shelf, an arm fits
under a pin inside the machine. A pin on the bin
shelf fits into a notch in the frame of the machine.
(2) On the near side of the machine, fit the arm under
the pin inside the machine. A pin on the bin shelf
fits into a U-shaped cutout on the machine frame.
(3) Swing the bin shelf down to lock it in position.
(4) Install all of the other bin shelves by repeating the
steps 1 through 3.
How to Install Multiple QC-S300F/QC-S30F Collators
21101
20102G1
Connector C Connector B
21101
20102H1
Pin
Arm
21101
20102E1
U-shaped Cutout Pin
Arm
21101
20102J1
BIn Shelf

11
Installation
5. Plug the power cord into the QC-S30F.
6. Plug the power cord into an outlet.
• Plug the power cord into a properly-grounded outlet.
• If you must use an ungrounded outlet, be sure to
ground the machine separately. A poor ground can
cause problems for the machine due to by static
electricity, lightning strikes, or current leakage.
How to Install Multiple QC-S300F/QC-S30F Collators
Important
WARNING
• Do not attach the ground to a gas pipe.
21101
20102K1
Power Cord
* When connecting three collators, repeat
these steps to connect the two QC-S300F/
QC-S30F’s.
* After the installation is complete, set the AC
power supply frequency for each unit. See
the "QC-S300F/QC-S30F Frequency Set-
ting" instructions which are shipped with
each machine.

12
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