Horizon Fitness PJ-77R User manual

I
PJ-77/PJ-77R
UM201011-02
000927/PJ77/PJ77R/02E/DV
Important Information
- This manual is designed to help you to install, operate and maintain Paper Jogger PJ-77/PJ-
77R. Read, understand and keep this manual in a safe and convenient place.
- Do not operate PJ-77/PJ-77R until you read and understand the instructions in this manual.
- Horizon International Inc. shall not be liable for incidental consequential damages resulting
from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and per-
formance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or translated
to another language without the prior written consent of Horizon International Inc.
PAPER JOGGER

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Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
- The signal word NOTE indicates a potentially hazardous situation which, if not avoided,
may result in damage on products.
- Read and understand all safety instructions with signal word such as WARNING, CAU-
TION and NOTE. If safety instructions are ignored, personal injury will result.
- Observe the provisions of the federal, state, or local regulations, including OSHA.
- Horizon International Inc. cannot anticipate every possible situation that might involve a
potential hazard. The instruction in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvert-
ent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged
out.
- Do not operate the machines with any covers being removed.
- Some of the drawings in this manual shows the machine uncovered for explaining the
detail or inside of machine.

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CONTENTS
Important Information ............................................................................................I
Safety Precautions ....................................................................................................II
1. Before You Begin
1-1 Specifications ......................................................................................................2
1-2 Major Machine Parts Descriptions ..................................................................3
1-2-1 Machine Descriptions .....................................................................................3
1-2-2 Operation Panel ..............................................................................................3
1-3 Accessories ..........................................................................................................4
2. Installation and Operation Instructions
2-1 Before Installing PJ-77/PJ-77R ........................................................................ 6
2-2 Installation ..........................................................................................................7
2-3 Setting Up Stopper Guide ................................................................................. 8
2-3-1 Setting Up End Stopper and Magnet Guide ...................................................8
2-3-2 Setting Up Delivery Sheet Smoother .............................................................8
2-4 Setting Switches .................................................................................................9
2-5 Starting to Collate sheets...................................................................................10
2-6 Adjustment of Vibration ...................................................................................10

IV

1
1. Before You Begin
1. Before You Begin
1-1 Specifications ........................................................................................... 2
1-2 Major Machine Parts Descriptions........................................................ 3
1-3 Accessories ............................................................................................... 4

2
1. Before You Begin
1-1 Specifications
Delivery Unit (On the Collator)
Side Guide (Fix Position)
End Stopper
This stopper must be
adjusted according to
size of sheets.
Magnet Guide
Cables
Operation Panel
Tray Up Pedal
Tray Down Pedal
Max. Sheet Size : 318 x 470 mm (12.5” x 18.5”)
Min. Sheet Size : 148 x 210 mm (5.8” x 8.3”)
Pile Height : 90 mm (3.5”)
Separation : 30 mm (0.8”)
Machine Weight : 40 kg (88.2 lb)
Machine Dimensions : 490 x 400 x 460 mm (19.4” x 15.8” x 18.2”)
(W x D x H )
The machine design and specifications are subject to change without any notice.
1-2 Major Machine Parts Descriptions
1-2-1 Machine Descriptions
[PJ-77]

3
1. Before You Begin
1-2 Major Machine Parts Descriptions
1-2-2 Operation Panel
Full Tray Lamp
When full tray ON/OFF switch is
ON, green lamp comes on.
When tray descend to lowest
position, red lamp comes on.
Full Tray ON/OFF Switch
This switch is turned when full
tray detection is required.
Tray Descend Timing Knob
This knob is used to adjust tray
descend timing (16 steps).
Jog Switch
Two jogging modes can be
selected with this button.
Delivery Unit (On the Collator)
Side Guide (Fix Position)
End Stopper
This stopper must be
adjusted according to
size of sheets.
Magnet Guide
Cables
Operation Panel
Tray Up Pedal
Tray Down Pedal
[PJ-77R]

4
1. Before You Begin
1-3 Accessories
Magnetic Guide (M014685-00) 1 pc
Delivery Smoother (S) (M001625-02) 1 pc
Delivery Smoother (L) (M014687-00) 1 pc
Long Wrench (5 mm) (5064-5113) 1 pc

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2. Installation and Operation Instructions
2. Installation and Operation Instructions
2-1 Before Installing PJ-77/PJ-77R .............................................................. 6
2-2 Installation ............................................................................................... 7
2-3 Setting Up Stopper Guide ....................................................................... 8
2-4 Setting Switches ....................................................................................... 9
2-5 Starting to Collate sheets ........................................................................ 10
2-6 Adjustment of Vibration ......................................................................... 10

6
2. Installation and Operation Instructions
Tray Unit
Hook
Connector
Fixing Screws
2-1 Before Installing PJ-77/PJ-77R
Change installing position of tray unit ac-
cording to types of collators.
Installing positions can change by chang-
ing hook installed PJ-77/PJ-77R.
Lower position : VAC Series
HAC Series
MC Series
AC Series
Upper position : MAC Series
1.Remove connector which connects PJ-77/
PJ-77R and tray.
2.Remove fixing screws and tray unit.
3.Install hook according to the type of colla-
tor.
4.Install tray unit with reversed procedure of
removing it.
NOTE
Pay attention to the angle of tray unit. It is
installed with rear side lower in normal use.
CON17
(6 Pins)
CON16
(10 Pins)
QPW-252
CON17
CON16
QPW-252
QPP-259
6 Pins
14 Pins
10 Pins
When connecting PJ-77 to the collator
AC-1200/1600,
install QPP-259 P.C.B. on the collator.
Collator Serial Number
Install QPP-259 on the collator whose
serial number is as below.
AC-1200 ... up to 36899
AC-1600 ... up to 36910
How to install QPP-259 P.C.B.
1. Disconnect CON16 and CON17 from
QPW-252 P.C.B.
2. Install QPP-259 below QPW-252 inside
of the operation panel using the adhesive
tape stuck on the back side of QPP-259.
3. Connect CON16 and CON17 from QPP-
259 to QPW-252.
Upper Position
(For MAC series)
Lower Position
(For VAC,HAC,
MC,AC Series)
Hook

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2. Installation and Operation Instructions
Cables
2.Install PJ-77/PJ-77R at the delivery side of
collator.
Then divide 10 mm clearance between
delivery roller and tray.
NOTE
PJ-77/PJ-77R has casters. Move PJ-77/PJ-
77R by tilting it as shown in the right draw-
ing.
3.Depress start button and check button of
collator, then feed sheets. Depress stop
button when the edge of sheets reach at
delivery unit.
4.Install PJ-77/PJ-77R with 5 mm clearance
between sheets and side guide.
5.Connect two cables to receptacle of colla-
tor.
Lock Knob
Delivery Unit
DOWN
Delivery Unit
Sheets
5 mm
caster
10 mm
2-2 Installation
NOTE
Prepare room at the delivery side of collator
where PJ-77/PJ-77R can be installed.
1.Loosen lock knob and fix delivery direc-
tion down.

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2. Installation and Operation Instructions
2-3 Setting Up Stopper Guide
2-3-1 Setting Up End Stopper and Magnet Guide
End Stopper Magnetic Guide
Weight Roller
slots
5 mm Clear-
ance
Lock Knobs Side guide
Delivery Sheet
Smoothers
2-3-2 Setting Up Delivery Sheet Smoother
The use of delivery sheet smoothers are
preferable to prevent sheets from curling.
1.Loosen weight rollers of collator, slide and
fix them.
2.Align delivery sheet smoothers with slots
of weight rollers.
1.Loosen two lock knobs and slide end
stoper to right or left so that the clearance
between sheet edge and table edge will be
5 mm.
2.Place magnet guide so that it provide a
small space to sheets.

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2. Installation and Operation Instructions
2-4 Setting Switches
Usable Range
Jog mode Select Switch
Full Tray Detector Switch
Full Tray Lamp
1.Set full tray detector switch.
Towards You : detector OFF
Towards Other Side : full tray detector ON
NOTE
When full tray detector switch is on, lamp of
full tray lamp turns red after tray lowers at
the lowest position, then collating stops
automatically.
2.Set jog mode.
Towards You : Vibration of jogger and
collating start/stop
simultaneously.
Towards Other Sidee : Jogger vibrates.
3.Set tray descend time knob.
Clockwise : Intervals shorten.
Counterclockwise : Intervals lengthen.

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2. Installation and Operation Instructions
2-5 Starting to Collate sheets
Tray Up Pedal
2-6 Adjustment of Vibration
Balance Weight
Screw
1.Set tray at the top position depressing
tray up pedal to star callating.
- VAC,MC, HRC/HAC series collators
start collating automatically if belt is
running on ascending tray.
Least
Most
WARNING
Be sure to unplug cables before
vibration is adjusted in balance
weight.
Adjust vibration with balance weight when
sheets are not jogged because of insuffi-
cient or excessive vibration.
1.Loosen screw of balance weight with
long wrench.
2.Adjust vibration turning balance weight.
Tray Up Pedal (PJ-77R)
(PJ-77)