Horizon Hobby Hangar 9 Spitfire 60 ARF User manual

Wingspan.................................. 65.25 in (1657mm)
Wing Area ...................... 729.5 sq in (47.06 sq dm)
Assembly mAnuAl
Spitfire 60 ARF
Length......................................... 55.5 in (1410mm)
Weight.............................. 8.0–9.0 lb (3.6kg–4.0kg)
Specifications
5.


2
Table of Contents
ContentsofKit....................................................................3
Radio and Power Systems Requirements ................................................3
UltraCote®CoveringColors..........................................................4
Field Equipment Required............................................................4
Optional Field Equipment ............................................................4
Required Tools and Adhesives ........................................................4
Limited Warranty Period .............................................................5
Limited Warranty & Limits of Liability ..................................................5
Safety Precautions .................................................................5
Questions, Assistance, and Repairs ....................................................5
Questions or Assistance .............................................................5
Inspection or Repairs ...............................................................6
Warranty Inspection and Repairs.......................................................6
Non-Warranty Repairs...............................................................6
Safety, Precautions, and Warnings .....................................................7
Before Starting Assembly ............................................................7
Using the Manual ..................................................................7
Section 1: Aileron Installation.........................................................8
Section 2: Joining the Wing Panels ...................................................14
Section 3: Retract Installation ........................................................18
Section 4: Flap Installation ..........................................................21
Section 5: Engine Installation ........................................................24
Section 6: Cowling Installation .......................................................27
Section 7: Rudder Installation........................................................29
Section 8: Stabilizer Installation ......................................................32
Section 9: Final Assembly ..........................................................37
Adjusting the Engine...............................................................40
Control Throws ...................................................................40
Recommended Center of Gravity (CG) .................................................41
Pre-Flight.......................................................................41
Range Test Your Radio .............................................................41
2006 Official AMA National Model Aircraft Safety Code....................................42

3
Contents of Kit
Radio and Power Systems Requirements
• 5- to 6-channel radio system (minimum) w/receiver
• 537 Standard Servo (JRPS537) (5) or equivalent for rudder (1), elevator (1), ailerons (2), throttle (1)
(Plus 1 servo required when using the flap option)
(Plus 1 JRPS791 or equivalent for retracts )
(4 required when building the electric version)
• 12" Servo Lead Extension (JRPA098) (2)
• 6” Y-Harness (JSP98020)
Recommended JR®or JR SPORT™Systems
• XP9303
• XP7202
• XP6102
• XS600
Recommended Power Systems
• .60–.61 2-stroke
• .91–1.00 4-stroke
• Power 60 Brushless Outrunner
A
B
D
C
JR XP6102
JR XP9303
Evolution .61NT
EVOE0610
Saito 1.00 AAC
SAIE100
E-Flite™Power 60
Brushless Outrunner
Motor,400KV
EFLM4060A
JR XP7202
Replacement Parts
A. HAN4251 Fuselage
B. HAN4252 Wing Set, Ailerons, Joiners
and Retracts
C. HAN4253 Tail Set
D. HAN4254 Canopy w/Painted Frame
E. HAN4256 Painted Fiberglass Cowl
F. HAN4261 Cockpit Detail Set and
Exhaust Set
G. HAN4257 Molded Wheel Well, Strut
Covers and Radiators
H. HAN4258 Tail Wheel Assembly
Items not shown
HAN4259 Decal Set
HAN4260 Pushrod Set
HAN4262 Retracts
E
GH
FG
B

4
UltraCote®Covering Colors
Cocoa HANU876 Olive Drab HANU904
Light Grey HANU882
Field Equipment Required
• Propeller • 4-Cycle Super Plug (HAN3011)
• Long Reach Glow Plug Wrench (HAN2510) • Metered Glow Driver w/Ni-Cd & Charger (HAN7101)
• 2-Cycle Sport Plug (HAN3001) • Fuel
• 2-Cycle Super Plug (HAN3006) • Manual Fuel Pump (HAN118)
Optional Field Equipment
• 12V 7Ah Sealed Battery (HAN102) • PowerPro™ 12V Starter (HAN161)
Required Tools and Adhesives
Tools
• Canopy scissors • Drill
• Square • Flat blade screwdriver
• Foam: 1/4" (6mm) • Hobby knife
• Side cutters • Phillips screwdriver (large)
• Phillips screwdriver (small) • Pliers
• Ruler • Sandpaper
• Hex wrench: 9/64", 3/16" • Socket wrench: 11/32"
• Drill bit: 1/16" (1.5mm), 5/64" (2mm), 3/32" (2.5mm), 1/8" (3mm), 9/64" (3.5mm), 5/32" (4mm), 1/4" (6mm)
Adhesives
• 6-minute epoxy • 30-minute epoxy
• Thin CA (cyanoacrylate) glue • Medium CA (cyanoacrylate) glue
• CA remover/debonder • Pacer Z-42 Threadlock
• Zap-A-Dap-A-Goo • Hinge glue
• Canopy glue (Formula 560) • Masking tape (3M blue recommended)
Other Required Items
• Epoxy brushes • Felt-tipped pen or pencil
• File • Measuring device (e.g. ruler, tape measure)
• Mixing sticks for epoxy • Paper towels
• Petroleum jelly • Rubbing alcohol
• Sanding bar • Sandpaper (medium)
• String • T-pins
• Wax paper • Rotary tool w/sanding drums

5
Limited Warranty Period
Horizon Hobby, Inc. guarantees this product to be free from defects in both material and workmanship at the date of
purchase.
Limited Warranty & Limits of Liability
Pursuant to this Limited Warranty, Horizon Hobby, Inc. will, at its option, (i) repair or (ii) replace, any product determined
by Horizon Hobby, Inc. to be defective. In the event of a defect, these are your exclusive remedies.
This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence,
commercial use, or modification of or to any part of the product. This warranty does not cover damage due to improper
installation, operation, maintenance, or attempted repair by anyone other than an authorized Horizon Hobby, Inc. service
center. This warranty is limited to the original purchaser and is not transferable. In no case shall Horizon Hobby’s
liability exceed the original cost of the purchased product and will not cover consequential, incidental or collateral
damage. Horizon Hobby, Inc. reserves the right to inspect any and all equipment involved in a warranty claim. Repair
or replacement decisions are at the sole discretion of Horizon Hobby, Inc. Further, Horizon Hobby reserves the right to
change or modify this warranty without notice.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER.
HORIZON HOBBY, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
As Horizon Hobby, Inc. has no control over use, setup, final assembly, modification or misuse, no liability shall be
assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all
resulting liability.
If you as the purchaser or user are not prepared to accept the liability associated with the use of this product, you are
advised to return this product immediately in new and unused condition to the place of purchase.
Safety Precautions
This is a sophisticated hobby product and not a toy. It must be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this product in a safe and responsible manner could result in injury or
damage to the product or other property. This product is not intended for use by children without direct adult supervision.
The product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the
instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage
or injury.
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use
of the product has been started, you must contact Horizon Hobby, Inc. directly. This will enable Horizon to better answer
your questions and service you in the event that you may need any assistance.
Questions or Assistance
For questions or assistance, please direct your email to [e-mail], or call 877.504.0233 toll
free to speak to a service technician.

6
Inspection or Repairs
If your product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the
product securely using a shipping carton. Please note that original boxes may be included, but are not designed to
withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for
lost or damaged parcels, as Horizon Hobby, Inc. is not responsible for merchandise until it arrives and is accepted at
our facility. Include your complete name, address, phone number where you can be reached during business days, RMA
number, and a brief summary of the problem. Be sure your name, address, and RMA number are clearly written on the
shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Providing
warranty conditions have been met, your product will be repaired or replaced free of charge. Repair or replacement
decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty and the expense exceeds 50% of the retail purchase cost, you will be
provided with an estimate advising you of your options. You will be billed for any return freight for non-warranty repairs.
Please advise us of your preferred method of payment. Horizon Hobby accepts money orders and cashiers checks, as
well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your
credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned
and will be disposed of accordingly.
Electronics and engines requiring inspection or repair should be shipped to the following address (freight prepaid):
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other products requiring inspection or repair should be shipped to the following address (freight prepaid):
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822

7
Safety, Precautions, and Warnings
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This
interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around
your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars, traffic, or people.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate the model out into the street or populated areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable
battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.
• Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected
for this purpose.
Before Starting Assembly
Before beginning the assembly of the Spitfire 60, remove each part from its bag for inspection. Closely inspect the
fuselage, wing panels, rudder, and stabilizer for damage. If you find any damaged or missing parts, contact the place of
purchase.
If you find any wrinkles in the covering, use a heat gun or sealing iron to remove them. Use caution while working around
areas where the colors overlap to prevent separating the colors.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps
with a single box () are performed once, while steps with two boxes () indicate that the step will require
repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
HAN100 – Heat Gun
HAN150 – Covering Glove
HAN101 – Sealing Iron
HAN141 – Sealing Iron
Sock

8
Required Parts
• Wing (left and right) • Aileron (left and right)
• Nylon clevis (2) • Nylon wire keeper (2)
• CA hinges (6)
•#2 x 3/8" sheet metal screw (8)
• 2-56 x 1" machine screw (6)
• Nylon control horn w/backplate (2)
• Threaded pushrod, 6" (150mm) (2)
• Servo mounting block, 3/4" x 3/4" x 3/8"
(18mm x 18mm x 10mm) (4)
• Heat shrink tubing
Required Tools and Adhesives
• Thin CA • T-pins
• 6-minute epoxy • Felt-tipped pen
• Drill • Side cutters
• Low-tack tape • Ruler
• Phillips screwdriver • Pliers
• 12" servo extension (2)
• Drill bit: 1/16" (1.5mm), 3/32" (2.5mm)
Step 1
Remove the aileron from the wing. Place a T-pin in the
center of each hinge.
Step 2
Place the hinges in the precut slots in the aileron. The
T-pin will rest against the leading edge of the aileron
when installed correctly.
Step 3
Slide the aileron and wing together. The gap between
the leading edge of the aileron and wing should be a
maximum of approximately 1/64" (.5mm). Check to make
sure the gap at both ends of the aileron are equal and that
the aileron can move without rubbing on the wing.
Hint: Start at the tip when installing
the aileron to ease the installation.
Note: Do not use CA accelerator during
the hinging process. The CA must be
allowed to soak into the hinge to provide
the best bond. Using accelerator will not
provide enough time for this process.
Section 1: Aileron Installation

9
Step 4
Remove the T-pins and move the aileron down to provide
the best access to the hinge. Apply thin CA to each hinge.
Make sure the hinge is fully saturated with CA. Use a
paper towel and CA remover/debonder to clean up any
excess CA from the wing and/or aileron.
Note: Apply CA to both sides of the hinges.
Step 5
Firmly grasp the wing and aileron and gently pull on the
aileron to ensure the hinges are secure and cannot be
pulled apart. Use caution when gripping the wing and
aileron to avoid crushing the structure.
Step 6
Work the aileron up and down several times to work in
the hinges and check for proper movement.
Section 1: Aileron Installation

10
Step 7
Remove the aileron hatch from the wing. Remove the
covering from the slot for the aileron horn.
Note: The aileron servo is
mounted directly to the hatch.
Hint: Use a ruler as a straight edge to
make sure the marks for the servo are
parallel to the slot for the servo horn.
Step 8
Install the recommended servo hardware (grommets and
eyelets) supplied with the servo. Temporarily install a long
half servo arm (JRPA212) onto the servo and position
the servo onto the hatch so the servo arm is centered in
the notch. Once satisfied, mark the location for the servo
mounting blocks.
Step 9
Locate the servo mounting blocks. Use 6-minute epoxy
to glue the blocks to the hatch. Let the epoxy fully cure
before proceeding to the next step.
Step 10
Place the aileron servo between the mounting blocks and
use a felt-tipped pen to mark the location of the four servo
mounting screws. Note that the servo must not touch the
hatch in order to isolate engine vibration.
Note: Before mounting the servo, it is
suggested to electronically center the
servo using the transmitter, then install the
servo arm to avoid having to remove the
servo and center the arm later. It may be
necessary to slightly trim one of the servo
mounting blocks to clear the servo wire.
Section 1: Aileron Installation

11
Step 11
Remove the servo and use a 1/16" (1.5mm) drill bit to
pre-drill the holes for the servo mounting screws marked
in the previous step. Use the screws supplied with the
servo to mount it to the servo mounting blocks.
Note: Remove the excess arm that does not
extend through the servo hatch so it does
not interfere with the operation of the servo.
Step 12
Connect a 12" Servo Lead Extension (JRPA098) to the
servo lead. Secure the connectors by tying them in a knot
using dental floss (as shown) or by using a commercially
available connector clamp to prevent the servo leads from
becoming disconnected.
Note: It is always a good idea to secure the
servo connector and servo extension together
to prevent the wires from becoming unplugged.
Step 13
Tie the preinstalled string onto the servo extension. Gently
pull the extension through the wing using the string. Untie
the string when the servo lead has been pulled through.
Remove the covering from the opening in the top of the
wing and pull the extension through the hole. Use tape to
secure the servo lead to the wing to prevent it from falling
back into the wing panel.
Section 1: Aileron Installation

12
Step 14
Place the hatch cover in position in the aileron opening.
Measure in 1/8" (3mm) on all four sides of the hatch.
Drill four 1/16" (1.5mm) holes at the intersections of the
lines as shown. Secure the hatch using four #2 x 3/8"
sheet metal screws.
Note: Drill through the servo hatch and the
underlying hatch mounts. Use caution not to
accidentally drill through the top of the wing.
Step 15
Remove the back plate from the control horn using side
cutters or a sharp hobby knife.
Step 16
Position the control horn on the aileron so the horn
aligns with the aileron servo horn and the aileron hinge
line. Mark the position for the mounting holes using a
felt-tipped pen.
Hint: Use low-tack tape to secure
the aileron in the neutral position
when installing the control horn.
Section 1: Aileron Installation

13
Step 17
Drill three 3/32" (2.5mm) holes at the locations marked
in the previous step.
Step 18
Attach the control horn using three 2-56 x 1" machine
screws and the control horn backplate.
Step 19
Cut a 1/4" (6mm) piece of the heat shrink tubing and slide
it onto a clevis. Thread the clevis onto a 6" wire
a minimum of 10 turns.
Step 20
Center the aileron servo electronically using the radio
system. Attach the pushrod with clevis to the control
horn. Physically place the aileron control surface in
neutral. Mark the pushrod where it crosses the holes
in the servo arm.
Section 1: Aileron Installation

14
Step 21
Bend the wire 90 degrees at the mark made in the
previous step. Cut the wire 3/8" (10mm) above the bend.
Required Parts
• Left and right wing panels
• Wing joiner • Wing dowels (2)
Required Tools and Adhesives
• Masking tape • 30-minute epoxy
• Epoxy brush • Mixing stick
• Rubbing alcohol • Paper towels
• Drill • Drill bit: 1/4" (6mm)
• Felt-tipped pen • Hobby knife
Step 1
Test the fit of the wing joiner into one of the wing
panels. The joiner should slide into the panel with little
resistance. Lightly sand the joiner as necessary to achieve
a proper fit. Use a felt-tipped pen to make a reference line
on the joiner against the root rib of the wing. Also mark
the wing panel and joiner so they can be positioned with
the same relationship.
Section 2: Joining the Wing Panels
Step 22
Slide the wire through the outer hole in the aileron servo
arm. Secure the wire using a nylon wire keeper.
Step 23
Repeat Steps 1 through 22 to install the remaining aileron
and aileron servo.
Note: The joiner will be angled
toward the top of the wing.
Section 1: Aileron Installation

15
Step 4
At this time you will need to know if you are installing
flaps. The flap locking tab will not be able to be
removed once it is installed. If the flaps on your Spitfire
will be fixed, install the flap stay using two #4 x 1/2"
sheet metal screws.
Note: If you later decide to install a servo to
operate the flaps, the flap locking tab can be
removed using a rotary tool and cut-off wheel.
Step 5
Without using any glue, test fit the wing panel and center
panel together using the wing joiner. The panels must fit
together without any gaps top or bottom. If gaps exist, use
a sanding bar to lightly sand the root ribs of both panels
until the panels fit together perfectly.
Note: Read through the remaining steps
of this section before mixing any epoxy.
Step 2
Test the fit of the wing joiner into the remaining wing
panel. The joiner should again slide into the panel with
little resistance up to the line drawn on the joiner. Lightly
sand the joiner as necessary to achieve a proper fit.
Step 3
Remove the covering in the leading edge for the wing
dowels. Locate a 1/4" x 1 3/16" (6mm x 30mm) wing
dowel. Use 30-minute epoxy to glue the wing dowels into
the center panel. The dowels should be inserted so 3/8"
(9mm) of the dowel is left exposed in front of the leading
edge. Repeat for both wing dowels.
Section 2: Joining the Wing Panels

16
Hint: It is extremely important to use
plenty of epoxy when joining the wing
panels. It will also be helpful to use
wax paper under the wing joint to avoid
gluing the wing to your work surface.
Step 6
Mix approximately 1 ounce of 30-minute epoxy. Using
an epoxy brush, apply a generous amount of epoxy to the
wing joiner cavity of one of the wing panels.
Step 7
Completely coat half of the wing joiner with epoxy. Be sure
to apply epoxy to the top and bottom of the joiner also.
Insert the epoxy-coated side of the joiner into the wing
joiner cavity up to the mark on the joiner. If you have used
enough epoxy, it will ooze out of the cavity as the joiner is
installed. Remove any excess epoxy using a paper towel
and rubbing alcohol.
Step 8
Apply epoxy to the exposed portion of the wing joiner.
Step 9
Apply epoxy to root wing rib of both panels.
Step 10
Carefully slide the wing panels together. Apply enough
pressure to firmly seat the two wing panels together,
causing any excess epoxy to ooze out from between the
panels. Use rubbing alcohol and a paper towel to remove
the excess epoxy. Check to make sure there are no visible
gaps between the panels.
Section 2: Joining the Wing Panels

17
Step 11
Use masking tape and rubber bands to securely hold the
wing panels together. Allow the epoxy to fully cure before
continuing to the next section.
Step 12
Draw a centerline through the center of the bolts to aid in
aligning the wing bolt plate in the next step.
Step 13
Center the wing bolt plate on the wing using the line
drawn in the last step. Trace the placement of the plate
onto the wing using a felt-tipped pen.
Step 14
Remove the covering 1/16" (1.5mm) inside the line
drawn using a sharp hobby knife. Remove the lines from
the wing using rubbing alcohol and a paper towel. Use
medium CA to glue the plate in position.
Step 15
Use a 1/4" (6mm) drill bit and drill through the wing bolt
place for the wing bolts.
Section 2: Joining the Wing Panels

18
Required Parts
• Retract servo tray • 3" main wheel (2)
• 5/32" wheel collar (4) • 3mm setscrew (4)
• Quick connector washer (2) • Quick connector (2)
• Quick connector retainer (2) • 2mm wood screw (8)
• 3mm locknut (8) • 3mm washer (8)
• Retract servo tray mount (2)
• Retract gear door (right and left)
• Gear door bracket (4)
• 3mm x 10mm machine screw (8)
Required Tools and Adhesives
• 6-minute epoxy • Masking tape
• Retract Servo (JRPS703) • Zap-A-Dap-A-Goo
• Hex wrench (included in kit)
• Drill
• Drill bit: 1/16" (1.5mm), 5/64" (2mm), 1/8" (3mm)
Step 1
Use 6-minute epoxy to glue the two retract servo tray
mounts into the wing as shown. They will rest flush with
the bottom wing sheeting on the inside of the wing.
Step 2
Locate the retract servo tray. Use 6-minute epoxy to glue
the servo tray into position.
Step 3
Install a low-profile retract servo in the servo tray using
the hardware provided with the servo. Prevent splitting
the servo tray by drilling 1/16" (1.5mm) holes for the
servo mounting screws.
Section 3: Retract Installation

19
Step 4
Select a servo arm from those included with your servo
that has a distance of about 1" (25mm) between equally
spaced holes as shown to start with. Use a 5/64" (2mm)
drill bit to drill the appropriate holes in the arm.
Note: The distance of 1" (25mm) may
be different depending on the servo and
radio system used. This measurement
is simply used as a starting point.
Step 5
Attach two quick connectors to the servo arm using
quick connector washers and retainers.
Step 6
Connect the retract servo to your radio system and
electronically move the servo to the extended position.
Slide the retract control wires through the quick
connectors as shown and secure the servo arm to the
retract servo.
Step 7
With the retract servo in the extended position move the
retract linkage to manually extend the landing gear. Install
3mm set screws into the quick connectors and tighten
them to secure the retract linkage.
Step 8
Check the actuation of the retracts, making sure they lock
in both the up and down positions. If you find the retracts
binding when operated, reduce the distance between the
connectors as described in Step 4 and 5. If they are not
fully locking in either the up or down position, increase
the distance between the connectors. Once complete,
double-check all setscrews to make sure they are tight. A
little threadlock may also be a good suggestion for these
setscrews as well.
Remember: It may take some time to get
the retracts adjusted so they lock properly in
the up and down positions without binding.
Section 3: Retract Installation

20
Step 9
Attach the 3" main wheels to the retract struts using one
5/32" wheel collar, one washer and one 3mm setscrew.
The washer is placed on the bent side of the strut, and the
wheel collar is placed on the outside of the wheel.
Hint: If you want your wheels to stay
on, there are two steps to help ensure
that this will happen. One is to file a flat
on the landing gear wire and tighten the
setscrews onto the flat. The other is to use
threadlock on the setscrews. Doing both
will greatly reduce in-flight wheel loss.
Step 10
Place two of the gear door brackets onto the inside of the
gear door as shown. Mark the location for the screws onto
the gear door using a felt-tipped pen.
Step 11
Drill the location for the screws in the gear door using
a drill and 1/8" (3mm) drill bit.
Section 3: Retract Installation