HORNER XLE 3 User manual

Page 1
XLE/XLEe & XLT/XLTe - Model 3
12 DC In, 12 DC Out, 2 – 12-bit Analog In
MAN1114-22-EN_XLET_Mod3

FindthemanualsviatheDocumentationSearchpageon
theHornerwebsite.

Part Numbers
Global Part Numbers
XLE-Model3 HE-XE103
XLEe-Model3withEthernet HE-XE1E3
XLT-Model3 HE-XT103
XLTe-Model3withEthernet HE-XT1E3
European Part Numbers
XLE-Model3 HEXE220C113
XLEe-Model3withEthernet HEXE221C113
XLT-Model3 HEXT240C113
XLTe-Model3withEthernet HEXT241C113

Accessories and Add-Ons
Part# Description
HE-BAT009 CR2450LithiumCoinBattery
HE-XCK ProgrammingCables
HE-XDAC 2channelAnalogOutputI/Ooptionkit,
selectable0-10V,+/-10V,4-20mA.
HE-XDAC107 4channelAnalogOutputI/Ooptionkit,
selectable0-10V,+/-10V,4-20mA.
HE-XKIT BlankI/OBoard
HE200MJ2TRM Adapter,RJ45(8P8C)maleto8-pos-
itionterminalstrip.
HE-FBD001 Ferritecoreforfilteringoutelectrical
noise.

XLE/XLT User Manual - MAN0878
FindtheusermanualviatheDocumentationSearchpage
ontheHornerwebsite.

Table of Contents
TECHNICAL SPECIFICATIONS 2
GeneralSpecifications 2
ControlandLogic 2
UserInterface 2
Connectivity 2
CONTROLLER OVERVIEW 3
OverviewofXLEandXLT 3
PowerWiring 3
Model 3 Specifications 4
DigitalDCInput 4
DigitalDCOutputs 4
AnalogInputs 4
WIRING: INPUTS AND OUTPUTS 5
AnalogInputsInformation 5
DigitalInputs 5
JumperSettingsforModel3 5
JP1DigitalDCInputs 5
JP3AnalogIn 5
BackPanelTorqueRatings 5
J1Wiring-DigitalIn/AnalogIn 6
Built-InI/O 6
J2Wiring-DigitalOut 6
WiringDetails 6
AnalogInputTranzorbFailure 6
COMMUNICATIONS 7
SerialCommunication 7
Ethernet 7
CANCommunications 7
DipSwitches 7
DIMENSIONS & INSTALLATION 8
Dimensions&PanelCutout 8
InstallationInformation 8
InstallationProcedure 8
BatteryMaintenance 8
SAFETY & MAINTENANCE 9
Warnings 9
FCCCompliance 9
TechnicalSupport 9
Precautions 9
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Page 2
TECHNICAL SPECIFICATIONS
General Specifications
PrimaryPowerRange 10-30VDC
Max.Current 500mA,Class2
750mA,Class2withheater*
RequiredPower
(SteadyState) 130mA@24VDC
InrushCurrent 30Afor<1ms
Typicalpowerback-
light100%
136mA@10V(1.36W)
64mA@24V(1.53W)
PowerBacklightOff 15mA@24V(0.36W)
PowerEthernet
Models
35mA@10V(0.35W)
20mA@24V(0.48W)
HeaterOption* 250mA@24VDCwithheater*
RealTimeClock Batterybacked;lithiumcoincell
CR2450
ClockAccuracy +/-90Secs/Month
RelativeHumidity 5to95%Non-condensing
OperatingTemp. -10°Cto+60°C
StorageTemp. -20°Cto+70°C
Weight 0.75lbs/340g(withoutI/O)
Altitude Upto2000m
RatedPollution
Degree
EvaluatedforPollutionDegree2
Rating
Certifications(UL/CE) NorthAmericaorEurope
EnclosureType 1,3R,4,4X,12,12K&13
*HeaterOption(Model#plus"-22")

Control and Logic
ControlLang.
Support
Register-BasedAdvancedLad-
der;
Variable-BasedAdvancedLad-
der;
IEC61131-3Languages
LogicProgramSize 256kB
ScanRate 0.7ms/kBlogic(XLE)
0.8ms/kBlogic(XLT)
DigitalInputs 2048
DigitalOutputs 2048
AnalogInputs 512
AnalogOutputs 512
Gen.Purpose
Registers
9,999(words)Retentive
2,048(bits)Retentive
2,048(bits)Non-retentive



User Interface
DisplayType TransflectiveLCDSun-light
Readable
Resolution 128x64pixels(XLEe)
160x128pixels(XLTe)
Color Monochrome
Built-InStorage 16MB
User-Program.
Screens
1023maxpages;
50objectsperpage
Backlight LED
BacklightLifetime 30,000+hrs
BrightnessControl
0-100%(XLT)
On/Off(XLE)via
SystemRegister%SR57
NumberofKeys 20(XLE)
5(XLT)
Touchscreen(XLTe) Resistive1,000,000+touchlife


Connectivity
SerialPorts
RS-232fullhandshakingorRS-
485halfduplexonfirstModular
Jack(MJ1)
RS-232orRS-485onsecond
ModularJack(MJ2)
USBMini-B Programmingonly
CAN 1xCANPort,Isolated1kV
CAN
Protocols
CsCAN,CANopen,DeviceNet,
J1939
Ethernet Ethernetversionsonly
(XLEe&XLTe)
Ethernet
Protocols
TCP/IP,ModbusTCP,FTP,
SRTP,EGD,ICMP,ASCII
RemoteI/O SmartRail,SmartStix,
SmartBlock,SmartMod
RemovableMemory
MicroSD,SDHC,SDXC,IN
FAT32format,supportfor32GB
max.ApplicationUpdates,
Datalogging
Audio
(XLTeonly)
Beeper,Systemor
SoftwareControlled

Page 3
CONTROLLER OVERVIEW
Overview of XLE and XLT
1. FunctionKeys
2. Touchscreen
3. NavigationKeys
4. USBMini-BPort
5. HighCapacitymicroSDSlot
6. RS232/RS485SerialPorts(2)
7. Wide-RangeDCPower
8. CANPort
9. EthernetLANPort(XLEeandXLTeonly)
10. OptionalBuilt-InI/O(Models2-6only)
11. ConfigurationSwitches
12. MountingClipLocations
13. DINRailClip
14. Softkeys
NOTE:SeePrecaution#12onaboutUSBandgrounding.


Power Wiring
NOTE:ThePrimaryPowerRangeis10VDCto30VDC.


Primary Power Port Pins
PIN Signal Description
1 Ground FrameGround
2 DC- InputPowerSupplyGround
3 DC+ InputPowerSupplyVoltage


DC Input / Frame
lSolid/StrandedWire:12-24awg(2.5-0.2mm)
lStriplength:0.28”(7mm)
lTorque,TerminalHold-DownScrews:4.5–7in-lbs
(0.50–0.78N-m)
lDC-isinternallyconnectedtoI/OV-,butisisolated
fromCANV-.AClass2powersupplymustbeused.


Power Up

1. OPTION:Attachferritecorewithaminimumoftwo
turnsoftheDC+andDC-signalsfromtheDCsupply
thatispoweringthecontrollers.

2. Connecttoearthground.
3. Applyrecommendedpower.

Wiring:Model 3
Page 4
Model 3 Specifications
Digital DC Input
InputsperModule 12Including4ConfigurableHSC
Inputs
CommonsperModule 1
InputVoltageRange 12VDC/24VDC
AbsoluteMax.Voltage 30VDCMax.
InputImpedance 10kΩ
InputCurrent PositiveLogic NegativeLogic
UpperThreshold
LowerThreshold
0.8mA
0.3mA
-1.6mA
-2.1mA
Max.UpperThreshold 8VDC
Min.LowerThreshold 3VDC
OFFtoONResponse 1ms
ONtoOFFResponse 1ms
HighSpeedCounter
MaxFreq 500kHz

Digital DC Outputs
OutputsperModule 12Including2Configurable
PWMOutputs
CommonsperModule 1
OutputType Sourcing/10kΩPull-Down
OutputFrequency 500kHz
AbsoluteMax.Voltage 28VDCMax.
OutputProtection ShortCircuit
Max.Output
Current/Point 0.5A
Max.TotalCurrent 4AContinuous
Max.OutputSupply
Voltage 30VDC
Min.OutputSupply
Voltage 10VDC
Max.VoltageDropat
RatedCurrent 0.25VDC
Max.InrushCurrent 650mAperChannel
Min.Load None
OFFtoONResponse 1ms
ONtoOFFResponse 1ms
OutputCharacteristics CurrentSourcing(Pos.Logic)
PWMOut ≈5kHz
RiseTime 50-115μs
FallTime 8-20μs



Analog Inputs
Numberof
Channels 2
InputRanges
0–10VDC
0–20mA
4–20mA
SafeInputRange -0.5Vto+12V
InputImpedance
(Clamped@-0.5VDC
to12VDC)
CurrentMode:100Ω
VoltageMode:500kΩ
Nominal
Resolution 12Bits

%AIfullscale
0V,20mA,100mV:
32,000countsfullscale
Max.Over-Current 35mA
ConversionSpeed Allchannelsconverted
onceperladderscan
Max.Error@25°C
(excludingzero)
4-20mA1.00%
0-20mA1.00%
0-10VDC0.50%

Filtering
160Hzhash(noise)filter1-128
scandigitalrunningaveragefilter

Wiring:Model 3
Page 5
WIRING: INPUTS AND OUTPUTS
Analog Inputs Information
Rawinputvaluesforchannels1-4arefoundintheregisters
asInteger-typedatawitharangefrom0–32000.

AnaloginputsmaybefiltereddigitallywiththeFilterCon-
stantfoundintheCscapeHardwareConfigurationforAna-
logInputs.Validfiltervaluesare0-7andactaccordingto
thefollowingchart:

Data Values
InputMode: DataFormat,12-bitINT:
0-20mA,4-20mA 0-32000
0-10V 0-32000


Digital Inputs
DigitalinputsmaybewiredineitheraPositiveLogicorNeg-
ativeLogicfashionasshown.ThesettingintheCscape
HardwareConfigurationfortheDigitalInputsmustmatch
thewiringusedinorderforthecorrectinputstatestobe
registered.Whenusedasanormalinputandnotforhigh
speedfunctions,thestateoftheinputisreflectedin
registers%I1–%I12.








Jumper Settings for Model 3
LocationofI/Ojumpers(JP1&JP3)andwiringconnectors
(J1,J2,J3&J4)withbackcoverremoved.

JP1 Digital DC Inputs
JP3 Analog In


NOTE:TheCscapeModuleConfigurationmustmatchthe
selectedI/O(JP)jumpersettings.
NOTE:WhenusingJP3(A1-A2),eachchannelcanbeinde-
pendentlyconfigured.

Back Panel Torque Ratings
XLE/XLT:3.0-4.0in-lbs(0.34-0.45N-m)
XL4/XL4 Prime:3.0-4.0in-lbs(0.34-0.45N-m).
EXL6/XL6 Prime:3.0-4.0in-lbs(0.34-0.45N-m)
EXLW/ XLW Prime:3.0-3.5in-lbs(0.34-0.40N-m)
XL7/XL7 Prime:3.0-3.5in-lbs(0.34-0.40N-m)
EXL10/XL10 Prime:3.0-3.5in-lbs(0.34-0.40N-m)



Wiring:Model 3
Page 6
J1 Wiring - Digital In / Analog In

Built-In I/O
TheI/OismappedintoOCSRegisterspace,inthreesep-
arateareas:Digital/AnalogI/O,High-SpeedCounterI/O,
andHigh-speedOutputI/O.Digital/AnalogI/Olocationis
fixedstartingat1,butthehigh-speedcounterandhigh-
speedoutputreferencesmaybemappedtoanyopen
registerlocation.

Digital and Analog I/O Function Registers
Digital Inputs %I1-12
Reserved %I13-31
ESCP Alarm %I32
Digital Outputs %Q1-12
Reserved %Q13-24
Analog Inputs %AI1-2
Reserved %AI3-12
Analog Outputs n/a
Reserved %AQ1-8
J2 Wiring - Digital Out
Wiring Details
Solid/Stranded Wire:12-24awg(2.5-0.2mm2).
Strip Length:0.28”(7mm).
Torque, Terminal Hold-Down Screws:4.5–7in-lbs
(0.50–0.78N-m).


Analog Input Tranzorb Failure
AcommoncauseofAnalogInputTranzorbFailureonAna-
logInputsModel2,3,4&5:Ifa4-20mAcircuitisinitially
wiredwithlooppower,butwithoutaload,theanaloginput
couldsee24VDC.Thisishigherthantheratingofthetran-
zorb.ThiscanbesolvedbyNOTconnectinglooppower
priortoloadconnection,orbyinstallingalow-costPTCin
seriesbetweentheloadandanaloginput.




Page 7
COMMUNICATIONS
Serial Communication
MJ1 Wiring
RS-232withfullhandshakingorRS-485half-
duplex
RS-485terminationviaswitches;biasingviasoft-
ware
MJ1 Pins
PIN SIGNAL DIRECTION
8 TXD OUT
7 RXD IN
6 0V GROUND
5 +5V@60mA OUT
4 RTS OUT
3 CTS IN
2 RX-/TX- IN/OUT
1 RX+/TX+ IN/OUT



MJ2 Wiring
RS-232orRS-485halforfull-duplex,software
selectable
RS-485terminationviaswitches;biasingvia
software
MJ2 Pins
PIN SIGNAL DIRECTION
8 232TXD OUT
7 232RXD IN
6 0V GROUND
5 +5V@60mA OUT
4 485TX- OUT
3 485TX+ IN
2 485RX-orRX/TX- INorIN/OUT
1 485RX+orRX/TX+ INorIN/OUT

NOTE:Attachoptionalferritecorewithaminimumoftwo
turnsofserialcable.


Ethernet
Green LED indicates link-whenillu-
minated,datacommunicationisavailable.
Yellow LED indicates activity-when
flashing,dataisintransmission.
CAN Communications

CAN Pin Assignments
PIN SIGNAL DESCRIPTION
1 V- CANGround–Black
2 CN_L CANDataLow–Blue
3 SHLD ShieldGround–None
4 CN_H CANDataHigh–White
5 V+(NC) NoConnect–Red

lSolid/Stranded Wire:12-24awg(2.5-0.2mm).
lStrip Length:0.28”(7mm).
lLockingspring-clamp,two-terminatorspercon-
ductor.
lTorque, Terminal Hold-Down Screws:4.5–7in-
lbs(0.50–0.78N-m).
lV+pinisnotinternallyconnected,theSHLDpinis
connectedtoEarthgroundviaa1MΩresistorand10
nFcapacitor.


Dip Switches

DIP Switches
PIN NAME FUNCTION DEFAULT
1MJ1RS-485
Termination
ON=Ter-
minated OFF
2MJ2RS-485
Termination
ON=Ter-
minated OFF
3 Bootload AlwaysOff OFF

TheDIPswitchesareusedtoprovideabuilt-intermination
toboththeMJ1portandMJ2portifneeded.Theter-
minationfortheseportsshouldonlybeusedifthisdeviceis
locatedateitherendofthemultidrop/daisy-chainedRS-
485network.

Page 8
DIMENSIONS & INSTALLATION
Dimensions & Panel Cutout

Installation Information

lTheXLE/XLTutilizesaclipinstallationmethodto
ensurearobustandwatertightsealtotheenclosure.
Pleasefollowthestepsbelowfortheproperinstall-
ationandoperationoftheunit.
lThisequipmentissuitableforClassI,Division2,
GroupsA,B,CandDornon-hazardouslocations
only.
lDigitaloutputsshallbesuppliedfromthesame
sourceastheoperatorcontrolstation.
lJumpersonconnectorJP1shallnotberemovedor
replacedwhilethecircuitisliveunlesstheareais
knowntobefreeofignitableconcentrationsofflam-
mablegasesorvapors.
lWARNING-TheUSBportsareforoperationalmain-
tenanceonly.Donotleavepermanentlyconnected
unlessareaisknowntobenon-hazardous.





Installation Procedure
1. Carefullylocateanappropriateplacetomountthe
XLE/XLT.Besuretoleaveenoughroomatthetopof
theunitforinsertionandremovalofthemicroSD™
card.
2. Carefullycutthehostpanelperthediagram,cre-
atinga92mmx92mm+/-0.1mmopeningintowhich
theXLE/XLTmaybeinstalled.Iftheopeningistoo
large,watermayleakintotheenclosure,potentially
damagingtheunit.Iftheopeningistoosmall,the
OCSmaynotfitthroughtheholewithoutdamage.
3. Removeanyburrsandorsharpedgesandensure
thepanelisnotwarpedinthecuttingprocess.
4. RemoveallRemovableTerminalsfromthe
XLE/XLT.InserttheXLE/XLTthroughthepanel
cutout(fromthefront).Thegasketmustbebetween
thehostpanelandtheXLE/XLT.
5. Installandtightenthefourmountingclips(provided
inthebox)untilthegasketformsatightseal(NOTE:
Maxtorque0.8to3Nm,or7-10in-lbs).
6. ReinstalltheXLE/XLTI/ORemovableTerminal
Blocks.Connectcommunicationscablestothe
serialport,USBports,Ethernetport,andCANport
asrequired.


Battery Maintenance

TheXLE/XLTusesareplaceablenon-rechargeable3VLith-
iumcoincellbattery(CR2450)toruntheReal-TimeClock
andtokeeptheretainedregistervalues.Thisbatteryis
designedtomaintaintheclockandmemoryfor7to10
years.PleasereferenceMAN0878providinginstructions
onhowtoreplacethebattery.

Page 9
SAFETY & MAINTENANCE
Warnings
1. Toavoidtheriskofelectricshockorburns,alwayscon-
nectthesafety(orearth)groundbeforemakinganyother
connections.
2. Toreducetheriskoffire,electricalshock,orphysical
injury,itisstronglyrecommendedtofusethevoltage
measurementinputs.Besuretolocatefusesascloseto
thesourceaspossible.
3. Replacefusewiththesametypeandratingtoprovidepro-
tectionagainstriskoffireandshockhazards.
4. Intheeventofrepeatedfailure,doNOTreplacethefuse
againasrepeatedfailureindicatesadefectivecondition
thatwillNOTclearbyreplacingthefuse.
5. Onlyqualifiedelectricalpersonnelfamiliarwiththecon-
structionandoperationofthisequipmentandthehazards
involvedshouldinstall,adjust,operate,orservicethis
equipment.
6. Readandunderstandthismanualandotherapplicable
manualsintheirentiretybeforeproceeding.Failureto
observethisprecautioncouldresultinseverebodilyinjury
orlossoflife.
7. WARNING-Batterymayexplodeifmistreated.Donot
recharge,disassemble,ordisposeofinfire.
8. WARNING - EXPLOSION HAZARD-Batteriesmustonly
bechangedinanareaknowntobenon-hazardous.
9. WARNING-Donotdisconnectwhilecircuitisliveunless
areisknowtobenon-hazardous.

FCC Compliance
ThisdevicecomplieswithPart15oftheFCCRules.Operationis
subjecttothefollowing
twoconditions:
1. Thisdevicemaynotcauseharmfulinterference.
2. Thisdevicemustacceptanyinterferencereceived,includ-
inginterferencethatmaycauseundesiredoperation.


Technical Support
North America
1(317)916-4274
(877)665-5666
www.hornerautomation.com
[email protected]

Europe
+353(21)4321-266
www.hornerautomation.eu
[email protected]



Precautions
Allapplicablecodesandstandardsneedtobefollowedinthe
installationofthisproduct.Adheretothefollowingsafetypre-
cautionswheneveranytypeofconnectionismadetothemodule:
1. Connectthesafety(earth)groundonthepowerconnector
firstbeforemakingany
2. otherconnections.
3. Whenconnectingtotheelectriccircuitsorpulse-initiating
equipment,opentheir
4. relatedbreakers.
5. DoNOTmakeconnectiontolivepowerlines.
6. Makeconnectionstothemodulefirst;thenconnecttothe
circuittobemonitored.
7. Routepowerwiresinasafemannerinaccordancewith
goodpracticeandlocalcodes.
8. Wearproperpersonalprotectiveequipmentincluding
safetyglassesandinsulatedgloveswhenmakingcon-
nectionstopowercircuits.
9. Ensurehands,shoes,andflooraredrybeforemakingany
connectiontoapowerline.
10. MakesuretheunitisturnedOFFbeforemakingcon-
nectiontoterminals.
11. Makesureallcircuitsarede-energizedbeforemakingcon-
nections.
12. Beforeeachuse,inspectallcablesforbreaksorcracksin
theinsulation.Replace
13. immediatelyifdefective.
14. UsecopperconductorsinFieldWiringonly,60/75˚C.
15. UsecautionwhenconnectingcontrollerstoPCsviaserial
orUSB.PCs,especiallylaptops,mayuse“floatingpower
supplies”thatareungrounded.Thiscouldcauseadam-
agingvoltagepotentialbetweenthelaptopandcontroller.
Ensurethecontrollerandlaptoparegroundedformax-
imumprotection.ConsiderusingaUSBisolatordueto
voltagepotentialdifferencesasapreventativemeasure.

