HORNER XLE User manual

User Manual for
XLE / XLEe
XLT / XLTe
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MAN0878-20.0_XLET_UM

Datasheets
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Thedatasheetisthefirstdocumenttorefertoformodel-specificinformationrelatedtoXLE/XLTmodelsforinstallation
information.ThewebversionofthismanualhasalloftheXLE/XLTdatasheetsattachedtoit.Findthedocumentsviathe
DocumentationSearchpageontheHornerwebsite.
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Datasheet Manual Numbers
Model0 MAN1112
Model2 MAN1113
Model3 MAN1114
Model4 MAN1115
Model5 MAN1116
Model6 MAN1117
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Visual Map
Quick Start Installation Programming Troubleshooting
"SafetyandCompliance"
onpage9
"MechanicalInstallation"
onpage15
"SystemSettingsandAdjust-
ments"onpage24
"Fail-SafeSystem"on
page149
"Introductiontothe
XLE/XLT"onpage11
"ElectricalInstallation"on
page21
"RemovableMedia"on
page133 "CloneUnit"onpage143

"SerialCommunications"
onpage102
"GeneralI/OConfiguration"on
page65
"FirmwareUpdate"on
page165
"CANCommunications"on
page107 "HighSpeedI/O"onpage87 "ModbusCom- munications"onpage157
"ProtocolConfiguration"
onpage116 "UserInterface"onpage127 "BackupBattery"on page162
"EthernetCommunication"
onpage110
"SystemRegisterTables"on
page45 "Troubleshooting"on
page170
"CscapeConfiguration"on
page55
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LIMITED WARRANTY AND LIMITATION OF LIABILITY
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HornerAPG,LLC.("HE-APG")warrantstotheoriginalpurchaserthattheXLE/XLTOCSmodulemanufacturedbyHE-
APGisfreefromdefectsinmaterialandworkmanshipundernormaluseandservice.TheobligationofHE-APGunder
thiswarrantyshallbelimitedtotherepairorexchangeofanypartorpartswhichmayprovedefectiveundernormaluse
andservicewithintwo(2)yearsfromthedateofmanufactureoreighteen(18)monthsfromthedateofinstallationbythe
originalpurchaserwhicheveroccursfirst,suchdefecttobedisclosedtothesatisfactionofHE-APGafterexaminationby
HE-APGoftheallegedlydefectivepartorparts.THISWARRANTYISEXPRESSLYINLIEUOFALLOTHER
WARRANTIESEXPRESSEDORIMPLIEDINCLUDINGTHEWARRANTIESOFMERCHANTABILITYANDFITNESS
FORUSEANDOFALLOTHEROBLIGATIONSORLIABILITIESANDHE-APGNEITHERASSUMES,NOR
AUTHORIZESANYOTHERPERSONTOASSUMEFORHE-APG,ANYOTHERLIABILITYINCONNECTIONWITH
THESALEOFTHISXLE/XLTOCSMODULE.THISWARRANTYSHALLNOTAPPLYTOTHISXLE/XLTOCSmodule
ORANYPARTTHEREOFWHICHHASBEENSUBJECTTOACCIDENT,NEGLIGENCE,ALTERATION,ABUSE,OR
MISUSE.HE-APGMAKESNOWARRANTYWHATSOEVERINRESPECTTOACCESSORIESORPARTSNOT
SUPPLIEDBYHE-APG.THETERM"ORIGINALPURCHASER",ASUSEDINTHISWARRANTY,SHALLBEDEEMED
TOMEANTHATPERSONFORWHOMTHEXLE/XLTOCSMODULEISORIGINALLYINSTALLED.THIS
WARRANTYSHALLAPPLYONLYWITHINTHEBOUNDARIESOFTHECONTINENTALUNITEDSTATES.
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Innoevent,whetherasaresultofbreachofcontract,warranty,tort(includingnegligence)orotherwise,shallHE-APGor
itssuppliersbeliableofanyspecial,consequential,incidentalorpenaldamagesincluding,butnotlimitedto,lossofprofit
orrevenues,lossofuseoftheproductsoranyassociatedequipment,damagetoassociatedequipment,costofcapital,
costofsubstituteproducts,facilities,servicesorreplacementpower,downtimecosts,orclaimsoforiginalpurchaser's
customersforsuchdamages.
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Toobtainwarrantyservice,returntheproducttoyourdistributorwithadescriptionoftheproblem,proofofpurchase,post
paid,insuredandinasuitablepackage.
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ABOUT PROGRAMMING EXAMPLES
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Anyexampleprogramsandprogramsegmentsinthismanualorprovidedonaccompanyingdiskettesareincludedsolely
forillustrativepurposes.Duetothemanyvariablesandrequirementsassociatedwithanyparticularinstallation,Horner
APGcannotassumeresponsibilityorliabilityforactualusebasedontheexamplesanddiagrams.Itisthesolerespons-
ibilityofthesystemdesignerutilizingtheXLE/XLTOCSmoduletoappropriatelydesigntheendsystem,toappropriately
integratetheXLE/XLTOCSmoduleandtomakesafetyprovisionsfortheendequipmentasisusualandcustomaryin
industrialapplicationsasdefinedinanycodesorstandardswhichapply.
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NOTE:Theprogrammingexamplesshowninthismanualareforillustrativepurposesonly.Propermachineoperationis
thesoleresponsibilityofthesystemintegrator.

Preface
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ThismanualexplainshowtousetheXLE/XLTOCSModules.
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Copyright(C)2008HornerAPG,LLC.,59SouthStateAvenue,Indianapolis,Indiana46201.Allrightsreserved.Nopart
ofthispublicationmaybereproduced,transmitted,transcribed,storedinaretrievalsystem,ortranslatedintoanylan-
guageorcomputerlanguage,inanyformbyanymeans,electronic,mechanical,magnetic,optical,chemical,manualor
otherwise,withouttheprioragreementandwrittenpermissionofHornerAPG,Inc.

Allsoftwaredescribedinthisdocumentormediaisalsocopyrightedmaterialsubjecttothetermsandconditionsofthe
HornerSoftwareLicenseAgreement.

Informationinthisdocumentissubjecttochangewithoutnoticeanddoesnotrepresentacommitmentonthepartof
HornerAPG.

Cscape,SmartStack,SmartStix,SmartRail,andCsCANaretrademarksofHornerAPG.EthernetisatrademarkofXerox
Corporation®.

microSD®andCompactFlashareregisteredtrademarksofSanDiskCorporation®.
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PublishedwithMadcapFlare®.


North America
Tel:(+)(317)916-4274
Fax:(+)(317)639-4279
Website:https://hornerautomation.com
Email:[email protected]


Europe
Tel:(+)353-21-4321-266
Fax:(+)353-21-4321-826
Website:https://www.hornerautomation.eu
Email:[email protected]


Table of Contents
Safety and Compliance 9
Introduction to the XLE/XLT 11
VisualOverview 11
WheretofindmoreinformationfortheXLE/XLT 12
ConnectivitytotheXLE/XLT 12
FeaturesoftheXLE/XLT 13
Mechanical Installation 15
MountingProcedures 15
MountingOrientation 16
PanelCutout 17
Installation 18
FactorsAffectingPanelLayoutDesignandClearances 18
Electrical Installation 21
GroundSpecifications 21
HowtoTestforGoodGround 21
PrimaryPowerPort 22
System Settings and Adjustments 24
SystemMenu 24
SetNetworkandContrast 28
ViewStatus,Diags,I/OSlotsandProtocols 29
SetKeys,SerialPorts,Ethernet,Time/DateandBeeper 33
RemovableMedia 35
Fail-SafeSystem 39
CloneUnit 41
TouchScreenCalibrationforXLT/XLTe 43
System Register Tables 45
RegisterDefinitions 45
%SRegisters 46
%SRRegisters 47
Cscape Configuration 55
XLE&XLTBackground 55
CscapeStatusBar 56
EstablishingCommunications 57
CommunicatingviaMJ1SerialPort 61
CommunicatingviaOnBoardEthernetPort 62
CscapeConfiguration 63
General I/O Configuration 65
Built-inDigitalandAnalogI/OOverview 65
RemovingtheHornerOCSBackCover 66
Digital/HSCInputConfiguration 67
Digital/PWMOutputConfiguration 71
SolidStateDigitalOutputs 71
RelayOutputs 72
DigitalOutputConfiguration 73
AnalogInputs 76
AnalogOutputs 85
High Speed I/O 87
HighSpeedCounter(HSC)Functions 87
Frequency 87

Totalize 88
Pulse 89
PeriodMeasurement 89
Quadrature 90
HSCRegisterMapforXLE&XLT 92
PulseWidthModulation(PWM)Functions 93
HSCOutput 97
StepperFunction 99
Serial Communications 102
PortDescriptions 102
SerialPortWiring 103
DipSwitches 104
RS-485Termination 105
RS-485Biasing 105
CscapeProgrammingviaSerialPort 105
Ladder-ControlledSerialCommunication 105
CAN Communications 107
CANConnector 107
CANTermination 108
CscapeProgrammingviaCAN 108
Ethernet Communication 110
EthernetModuleProtocolsandFeatures 110
EthernetSystemRequirements 110
EthernetModuleConfiguration 111
EthernetConfiguration-IPParameters 114
EthernetModuleProtocolConfiguration 114
Protocol Configuration 116
Overview 116
ProtocolDeviceDriverSelection 117
NetworkConfiguration 118
DeviceListandDeviceConfiguration 120
ScanList 122
User Interface 127
ScreenNavigation 127
UsingEditableScreenObjects 128
LadderBasedScreenNavigation 128
Alarms 129
ScreenSaver 131
ScreenBrightness 131
Removable Media 133
microSDCards 133
UsingtheRemovableMediaManager 136
LogData 136
LoadandSaveApplications 136
ViewandCaptureScreens 138
RemovableMedia(RM)FunctionBlocksinCscape 138
FilenamesandFunctionBlocks 140
SystemRegistersusedwithRM 140
Clone Unit 143
Clone 143
LoadClone 146
Fail-Safe System 149
Fail-SafeFeatures 149

Settings 150
Backup/RestoreData 150
FlowChartforAutomaticRestore 152
AutoLoad 153
AutoRun 155
Modbus Communications 157
ModbusSlave 157
ModbusMaster 158
ModbusAddressingTablesforXLE/XLTUnits 159
Backup Battery 162
Precautions&Safety 162
StepsforBatteryReplacement 163
Firmware Update 165
FirmwareUpdateDetails 165
ObtainFirmware 166
UpdateFirmwareSteps 166
FirmwareUpdateviamicroSDcard 167
ManualFirmwareUpdatevia%SR’s 168
Autofirmwareupdatevia%SR’s 168
Troubleshooting 170
ConnectingtotheXLE/XLT 170
LocalControllerandLocalI/O 171
CsCANNetwork 172
RemovableMediaTroubleshooting 173
TechnicalSupportContacts 173
Change Log 174

Safety and
Compliance
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Page 8

Safety and Compliance
Safety and Compliance
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Safety Warnings
Whenfoundontheproduct,thefollowingsymbolsspecify:
Warning:Consultuserdocumentation. Warning:ElectricalShockHazard.

WARNING: EXPLOSION HAZARD–SubstitutionofcomponentsmayimpairsuitabilityforClassI,Division2.
WARNING: EXPLOSION HAZARD–Donotdisconnectequipmentunlesspowerhasbeenswitchedofforthe
areaisknowntobenon-hazardous.

WARNING:Toavoidtheriskofelectricshockorburns,alwaysconnectthesafety(orearth)groundbeforemaking
anyotherconnections.
WARNING:Toreducetheriskoffire,electricalshock,orphysicalinjuryitisstronglyrecommendedtofusethe
voltagemeasurementinputs.Besuretolocatefusesasclosetothesourceaspossible.
WARNING:Replacefusewiththesametypeandratingtoprovideprotectionagainstriskoffireandshockhazards.
WARNING:Intheeventofrepeatedfailure,donotreplacethefuseagainasarepeatedfailureindicatesadefective
conditionthatwillnotclearbyreplacingthefuse.
WARNING:Onlyqualifiedelectricalpersonnelfamiliarwiththeconstructionandoperationofthisequipmentand
thehazardsinvolvedshouldinstall,adjust,operate,orservicethisequipment.Readandunderstandthismanual
andotherapplicablemanualsintheirentiretybeforeproceeding.Failuretoobservethisprecautioncouldresultin
severebodilyinjuryorlossoflife.

NOTE:Allapplicablecodesandstandardsneedtobefollowedintheinstallationofthisproduct.
NOTE:ForI/Owiring(discrete),usethefollowingwiretypeorequivalent:Belden9918,18AWGorlarger.
NOTE:Seethe"ElectricalInstallation"onpage21formoredetails.

Safety Precautions

Adheretothefollowingsafetyprecautionswheneveranytypeofconnectionismadetothemodule:
lConnectthegreensafety(earth)groundfirstbeforemakinganyotherconnections.
lWhenconnectingtoelectriccircuitsorpulse-initiatingequipment,opentheirrelatedbreakers.Donotmake
connectionstolivepowerlines.
lMakeconnectionstothemodulefirst;thenconnecttothecircuittobemonitored.
lRoutepowerwiresinasafemannerinaccordancewithgoodpracticeandlocalcodes.
lWearproperpersonalprotectiveequipmentincludingsafetyglassesandinsulatedgloveswhenmakingcon-
nectionstopowercircuits.
lEnsurehands,shoes,andfloorsaredrybeforemakinganyconnectiontoapowerline.
lMakesuretheunitisturnedOFFbeforemakingconnectiontoterminals.Makesureallcircuitsarede-ener-
gizedbeforemakingconnections.
lBeforeeachuse,inspectallcablesforbreaksorcracksintheinsulation.Replaceimmediatelyifdefective.


CE Compliance

Tocheckforcomplianceandupdates,visitourwebsite.
NorthAmericahttps://hornerautomation.com/certifications
Europehttps://www.hornerautomation.eu/support/certifications-2/
Page 9 of 174

Introduction to
the XLEand XLT
Page 10