Hoshizaki KM-590DJE-R452 User manual

KM-590DJE-R452
L1M096201 (042122)
Telford 70 Sta󰀨ord Park 7, Telford, Shropshire TF3 3BQ UK
INSTRUCTION MANUAL
(original instructions)
NOTICE D’UTILISATION
(instructions traduites)
BEDIENUNGSANLEITUNG
(Übersetzung)
GEBRUIKSAANWIJZING
(vertaalde instructies)
MANUAL DE INSTRUCCIONES
(instrucciones traducidas)
MANUALE D’ISTRUZIONI
(traduzione)
STACKABLE CRESCENT CUBER
MACHINE A GLACONS CROISSANT EMPILABLE
STAPELBARER HALBMONDEISBEREITER
STAPELBARE MACHINE VOOR HALVEMAANVORMIGE IJSBLOKJES
MÁQUINA APILABLE DE CUBITOS EN FORMA DE MEDIA LUNA
FABBRICATORE DI GHIACCIO IN CUBETTI IMPILABILE A FORMA
DI MEZZALUNA

ENGLISH
FRANÇAIS
DEUTSCH
Important Safety Information ....................................................................................................................1
I. Specications ......................................................................................................................................4
A. Electrical and Refrigerant Data.......................................................................................................4
B. Dimensions/Connections................................................................................................................5
II. Installation and Startup Instructions ....................................................................................................6
A. Checks Before Installation..............................................................................................................6
B. How to Remove Panels..................................................................................................................6
C. Location..........................................................................................................................................6
D. Setup ..............................................................................................................................................7
E. Installation of Upper Unit ................................................................................................................8
F. Electrical Connection......................................................................................................................9
G. Water Supply and Drain Connections ..........................................................................................10
H. Final Checklist .............................................................................................................................. 11
I. Startup..........................................................................................................................................12
III. Cleaning and Maintenance Instructions ............................................................................................12
A. Cleaning and Sanitizing Instructions ............................................................................................12
B. Maintenance.................................................................................................................................14
C. Preparing the Icemaker for Long Storage ....................................................................................14
IV. WARRANTY......................................................................................................................................15
V. DISPOSAL.........................................................................................................................................15
Informations de sécurité importantes .....................................................................................................16
I. Spécications ....................................................................................................................................19
A. Données électriques et données relatives au uide frigorigène...................................................19
B. Dimensions/Branchements...........................................................................................................20
II. Consignes d’installation et de démarrage .........................................................................................21
A. Contrôles avant l’installation.........................................................................................................21
B. Dépose des panneaux..................................................................................................................21
C. Emplacement................................................................................................................................21
D. Conguration ................................................................................................................................22
E. Installation d’une unité supérieure................................................................................................23
F. Raccordement électrique..............................................................................................................24
G. Branchements d’arrivée et de vidange d’eau ...............................................................................25
H. Liste de contrôle nale..................................................................................................................26
I. Mise en marche............................................................................................................................27
III. Consignes de nettoyage et d’entretien..............................................................................................27
A. Consignes de nettoyage et de désinfection..................................................................................27
B. Entretien .......................................................................................................................................29
C. Préparation de la machine à glace en vue d’un entreposage longue durée ................................29
IV. GARANTIE ........................................................................................................................................30
V. MISE AU REBUT...............................................................................................................................30
Wichtige Sicherheitshinweise.................................................................................................................31
I. Technische Daten..............................................................................................................................34
A. Daten zu Elektrik und Kältemittel..................................................................................................34
B. Abmessungen/Anschlüsse ...........................................................................................................35
II. Installations- und Bedienungsanleitung.............................................................................................36
A. Überprüfungen vor der Installation ...............................................................................................36
B. Abnehmen der Blenden................................................................................................................36
C. Einbaulage....................................................................................................................................36
D. Einrichtung....................................................................................................................................37
E. Installation der Obereinheit...........................................................................................................38
F. Elektrischer Anschluss..................................................................................................................39
G. Wasserzufuhr- und Wasserablauf anschlüsse ..............................................................................40
H. Abschlussprüiste.........................................................................................................................41
I. Start..............................................................................................................................................42
III. Reinigungs- und Wartungsanleitung .................................................................................................42
A. Reinigungs- und Desinfektionsanleitung ......................................................................................42
B. Wartung ........................................................................................................................................44
C. Maßnahmen für die langfristige Einlagerung des Eisbereiters.....................................................44
IV. GARANTIE ........................................................................................................................................45
V. ENTSORGUNG.................................................................................................................................45

NEDERLANDS
ESPAÑOL
ITALIANO
Belangrijke veiligheidsinformatie ............................................................................................................46
I. Specicaties ......................................................................................................................................49
A. Elektrische en koelmiddelgegevens .............................................................................................49
B. Afmetingen/Aansluitingen.............................................................................................................50
II. Installatie- en opstartinstructies.........................................................................................................51
A. Controles vóór de installatie .........................................................................................................51
B. Panelen verwijderen.....................................................................................................................51
C. Locatie..........................................................................................................................................51
D. Instelling .......................................................................................................................................52
E. De bovenste eenheid installeren ..................................................................................................53
F. Elektrische aansluiting..................................................................................................................54
G. Aansluiting van watertoevoer- en waterafvoerleidingen...............................................................55
H. Eindcontrole..................................................................................................................................56
I. Opstarten......................................................................................................................................57
III. Aanwijzingen voor reiniging en onderhoud .......................................................................................57
A. Aanwijzingen voor reiniging en ontsmetting .................................................................................57
B. Onderhoud....................................................................................................................................59
C. De ijsmachine gereedmaken voor langdurige opslag...................................................................59
IV. GARANTIE ........................................................................................................................................60
V. VERWIJDERING...............................................................................................................................60
Información importante de seguridad.....................................................................................................61
I. Especicaciones................................................................................................................................64
A. Datos eléctricos y del refrigerante................................................................................................64
B. Dimensiones/Conexiones.............................................................................................................65
II. Instrucciones de instalación y arranque............................................................................................66
A. Comprobaciones previas a la instalación.....................................................................................66
B. Cómo retirar las tapas ..................................................................................................................66
C. Ubicación......................................................................................................................................66
D. Instalación ....................................................................................................................................67
E. Instalación de la unidad superior..................................................................................................68
F. Conexión eléctrica........................................................................................................................69
G. Suministro de agua y conexiones de drenaje............................................................................................ 70
H. Lista de comprobaciones nales ..................................................................................................71
I. Arranque.......................................................................................................................................72
III. Instrucciones de limpieza y mantenimiento.......................................................................................72
A. Instrucciones de limpieza y esterilización.....................................................................................72
B. Mantenimiento..............................................................................................................................74
C. Preparación de la máquina de hielo para un almacenamiento prolongado .................................74
IV. GARANTÍA ........................................................................................................................................75
V. ELIMINACIÓN ...................................................................................................................................75
Informazioni Importanti sulla sicurezza ..................................................................................................76
I. Speciche..........................................................................................................................................79
A. Dati elettrici e di refrigerazione.....................................................................................................79
B. Dimensioni/Collegamenti..............................................................................................................80
II. Istruzioni di installazione e avvio............................................................................................................81
A. Controlli precedenti all’installazione .............................................................................................81
B. Come rimuovere i pannelli............................................................................................................81
C. Ubicazione....................................................................................................................................81
D. Installazione..................................................................................................................................82
E. Installazione di un’unità superiore ................................................................................................83
F. Collegamento elettrico..................................................................................................................84
G. Collegamento approvvigionamento dell’acqua e scarico .............................................................85
H. Lista di controllo nale..................................................................................................................86
I. Avvio.............................................................................................................................................87
III. Istruzioni di pulizia e manutenzione ..................................................................................................87
A. Istruzioni per la pulizia e la sanicazione .....................................................................................87
B. Manutenzione...............................................................................................................................89
C. Preparativi per la conservazione a lungo termine della macchina ...............................................89
IV. GARANZIA ........................................................................................................................................90
V. SMALTIMENTO.................................................................................................................................90

ENGLISH
1
IMPORTANT
This manual should be read carefully before the appliance is installed and operated.
Read the warnings and guidelines contained in this manual carefully as they provide
essential information for the continued safe use and maintenance of the appliance.
Retain this manual for any further reference that may be necessary.
Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could
result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the appliance or
property.
IMPORTANT Indicates important information about the installation, use, and care
of the appliance.
CAUTION Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.

ENGLISH
2
WARNING
The appliance should be destined only to the use for which it has been expressly
conceived. Any other use should be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for injury or damage resulting from
improper, incorrect, and unreasonable use. Failure to install, operate, and maintain
the appliance in accordance with this manual will adversely a󰀨ect safety, performance,
component life, and warranty coverage and may result in costly water damage.
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precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code requirements. Failure to meet these code requirements could result in
death, electric shock, serious injury, re, or damage.
• The icemaker requires an independent power supply of proper capacity. See the
specications in this manual. Failure to use an independent power supply of proper
capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or
component failure. This could lead to heat generation or re.
• THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker
could result in death or serious injury.
• To reduce the risk of electric shock, do not touch the control switch with damp hands.
• Move the control switch to the “OFF” position and turn o󰀨 the power supply before
servicing. Lockout/Tagout to prevent the power supply from being turned back on
inadvertently.
• Do not make any alterations to the appliance. Alterations could result in electric shock,
serious injury, re, or damage.
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so.
Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or ammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could
cause harm to individuals or damage to the appliance.

ENGLISH
3
NOTICE
• Follow the water supply, drain connection, and maintenance instructions carefully to
reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor
drain.
• Install the icemaker in a location that stays above freezing. Normal operating ambient
temperature must be within 7°C to 38°C.
• Do not leave the icemaker on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the icemaker for these
occasions, follow the instructions in “III. C. Preparing the Icemaker for Long Storage.”
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in the
dispenser unit/ice storage bin.

ENGLISH
4


The nameplate provides electrical and refrigerant data. The nameplate is located on the left
panel. For certication marks, see the nameplate.
We reserve the right to make changes in specications and design without prior notice.
1. KM-590DJE-R452
Model KM-590DJE-R452
Type Air-cooled, crescent cube ice
Power Supply 1 phase 220 - 240V 50Hz
Power Supply Capacity 3.64kVA (15.8A)
Electric Consumption 2080W (AT: 32°C, WT: 21°C)
Ice Production per 24h 630kg (AT: 10°C, WT: 10°C)
Dimensions 1219mm(W) x 695mm(D) x 695mm(H)
Refrigerant R452A
1.90kg (GWP:1945, CO2: 3.696t)
Insulation Foam Blowing Agent Cyclopentane
Weight Net: 136kg (Gross: 154kg)
Ambient Temp 7 - 38°C
Water Supply Temp 7 - 32°C
Water Supply Pressure 0.07 - 0.8MPa (0.7 - 8bar)
Voltage Range 198 - 254V

ENGLISH
5
B. Dimensions/Connections
1. KM-590DJE-R452 Units: mm
697
695
30
382
Side
643
182 797
26
195
80
10
DRAIN
3/4" FPT
CONDENSATION
DRAIN OUTLET
3/8" 0D TUBE
WATER INLET
1/2" FPT
ELECTRICAL SUPPLY
24MM DIA OPENING
Rear
NOTICE
• KM-590DJE-R452: Allow 15cm
clearance at rear, sides, and top
for proper air circulation and ease
of maintenance and/or service
should they be required.
• The ice storage bin opening must
match the bottom opening as in
the illustration.
256
40
410 155
256 210
Bottom
OPENING

ENGLISH
6
Fig. 1
Top Panel
Insulation Panel
Side Panel (R)
Top Insulation
Front Panel
C. Location
CAUTION
1. This icemaker is not intended for outdoor use. Normal
operating ambient temperature should be within 7°C to
38°C; Normal operating water temperature should be
within 7°C to 32°C.
Operation of the icemaker, for extended periods,
outside of these normal temperature ranges may a󰀨ect
icemaker performance.
2. This icemaker will not work at sub-freezing
temperatures. To prevent damage to the water supply
line, drain the icemaker if the air temperature is going
to go below 0°C. For details, see “III. C. Preparing the
Icemaker for Long Storage.”
For best operating results:
• The icemaker should not be located next to ovens, grills, or
other high heat producing equipment.
• The location should provide a rm and level foundation for
the equipment.
• Allow 15cm clearance at rear, sides, and top for proper air
circulation and ease of maintenance and/or service should
they be required.
II. Installation and Startup
Instructions
WARNING
1. This icemaker must be installed in accordance with
applicable national, state, and local regulations.
2. CHOKING HAZARD: Ensure all components,
fasteners, and thumbscrews are securely in place
after installation. Make sure that none have fallen
into the storage bin.

• Visually inspect the exterior of the shipping container
and immediately report any damage to the carrier. Upon
opening the container, any concealed damage should
also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material.
If any are left in the icemaker, it will not work properly.
WARNING! Keep packing material (plastic bags and
expanded polystyrene) away from children.
• Remove the panels to prevent damage when installing
the icemaker. See “II. B. How to Remove Panels.”
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the
icemaker is exposed to the sun or to heat, remove the
lm after the icemaker cools.
• Check that the refrigerant lines do not rub or touch lines
or other surfaces.
• Check that the compressor is snug on all mounting pads.
• See the nameplate on the side panel, and check that
your voltage supplied corresponds with the voltage
specied on the nameplate.
• This icemaker can be installed on a storage bin 48"
wide or wider. For options, contact your local Hoshizaki
distributor.

See Fig. 1
• Front Panel: Remove the 2 screws. Lift up and towards
you.
• Top Panel: Remove the 2 screws, then lift o󰀨.
• Side Panel (R): Remove the screw. Slide forward slightly
and lift o󰀨.
• Insulation Panel: Remove the thumbscrew. Lift up
slightly and pull towards you.
• Top Insulation: Lift o󰀨.

ENGLISH
7
D. Setup
CAUTION
Before operating the icemaker, the bin control
assembly must be installed correctly. Failure to
properly install the assembly could result in ice
backup and unit damage.
1) Follow the storage bin’s setup procedure.
2) Position the storage bin in the selected permanent
location.
3) Place the icemaker on top of the storage bin.
4) Secure the icemaker to the storage bin using the 2
mounting brackets and the bolts provided. See Fig. 2.
5) Install the bin control assembly as follows:
a. Remove the ba󰀪e from the storage bin.
b. Remove the thumbscrew and bin control assembly
from inside the icemaker. See Fig. 3.
Icemaker
Bolts
Mounting
Brackets
Bin
Fig. 2
Fig. 3
Bin Control Assembly
Thumbscrew
c. Use the thumbscrew removed in the previous step
and the thumbscrew included in the accessory bag
to secure the bin control assembly to the bottom of
the icemaker. See Fig. 4.
d. Remove the bin control cable bracket from inside
the icemaker, then route the bin control cable
through the hole in the bin control bracket and the
hole in the bottom of the icemaker. Route the cable
through the bushing in the bin control cable bracket,
then secure the bracket. Leave as little slack as
possible inside the storage bin. Route the cable
through the wire saddles.
e. Connect the bin control cable connector to wire
harness connector A coming from the control box.
Note:
1. Wire harness has one connector to plug into the
bin control cable and another connector for use if
an upper unit is installed.
2. Wire harness is connected to the control board
red K4 connector.
f. Make sure the bin control cable and wire harness
are secured in the wire saddles and do not interfere
with any components.
Bin Control Assembly
Thumbscrews
Bin Control Bracket
Bin Control
Cable Bracket
Control Board
Red K4 Connector
Wire Harness
Wire Saddle
Bin Control Cable
Bin Control Cable Connector/Wire Harness Connector A
Wire Harness Connector B
(for upper unit)
Connection Overview
Connection Detail
Fig. 4
Wire Harness
Connector A
Bin Control Cable Connector
Control Board Red
K4 Connector
Wire Harness Connector B
(for upper unit)