Hoshizaki KML-200MAE User manual

NO.
ISSUED: 71124
JUNE 5, 1998
MODEL
HOSHIZAKI
MODULAR CRESCENT CUBER
PARTS LIST
KML-200MAE
KML-200MWE
REVISED: AUG.28,2000

2
HA
KML-200MAE
G-0 JUNE, 1997
H-0 JAN., 1998
H-1 AUG., 1998
H-2 OCT., 1998
J-0 DEC., 1998
K-0 DEC., 1999
KML-200MWE
G-0 AUG., 1997
H-0 DEC., 1997
H-1 APRIL, 1998
H-2 SEPT., 1998
J-0 DEC., 1998
K-0 JAN., 2000

3
HA MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PE P = Polyethylene terephthalate = etlon
PP = Polypropylene
PS = Polystyrene
P FE = Polytetrafluoroethylene = eflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding Note: - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" part.
skipped. So, "K" indicates "2000".
o = New part for "x"
Ex.2 A-1 in the same auxiliary code.
"A" is the first in alphabetical
order. So, "A" indicates "2001".
Ex.3 A-2
Each time a part is changed
in a year, this number advances.

4
HA
FASTENER ABBREVIATION LIST
S Phillips russ Machine Screw
SP Phillips Pan Head Machine Screw
SF Phillips Flat Head Machine Screw
SS Phillips Pan Head Machine Screw with Split Lock Washer
SW Phillips Pan Head Machine Screw with Split Lock Washer
and Flat Washer
1 Phillips russ Head apping Screw (Correspond to ype A)
2 Phillips russ Head apping Screw (Correspond to ype B)
3 Phillips russ Head apping Screw (Correspond to ype C)
F Phillips russ Head apping Screw (Special)
BH Hexagon Head Bolt
BC Socket Head Cap Screw
BS Hexagon Bolt with Split Washer
BW Hexagon Bolt with Split Washer and Flat Washer
BF Hexagon Flange Bolt
BR Cross-Recessed Hexagon Head Bolt
BRW Cross-Recessed Hexagon Head Bolt with Split Lock Washer
and Flat Washer
WL Split Lock Washer
W External ooth Washer
WF Flat Washer
WS Spring Washer
NH Hexagon Nut
NF Hexagon Flange Nut
NC Hexagon Cap Nut
NS Square Nut
NW Wing Nut
Ex. S 0308S (Phillips russ Head Machine Screw
3x8, made of stainless steel)
Material None: Plated Steel
Length (mm) S: Stainless Steel
Nominal Diameter (mm) B: Brass
Form of Head P: Plastic
Description
(Note) Second character is numerical except toe list.
Ex. S1, S2, B3 etc.
And abbreviations and names are shown under the illustration.

5
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KML-200MAE A. ICE CUBERASSEMBLY G-0, H-0, H-1

6
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KML-200MAE A. ICE CUBER ASSEMBLY H-2, J00636M-J00785B

7
HA
KML-200MAE A. ICE CUBERASSEMBLY J00786C-J01485L, K-0

8
HA
MODEL: KML-200MAE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 J00636M-
J00785B
J00786C-
J01485L
K-0
B REFRIGERATION CIRCUIT - 2A0772A01 1 1 1 1 1
C WATER CIRCUIT - 2A0774A01 1 1 1 1 -
- 1A0451A01 1
D CONTROL BOX ASSEMBLY - 2A0657A03 1 -
- 2A0657A07 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
E LABEL LOCATION - 3A0785A01 1 -
- 3A0785A02 1 1 1 -
- 3A1380A01 1
F TOP PANEL ASSEMBLY - 3A0674A01 1 1 1 1 1
G FRONT PANEL ASSEMBLY - 3A0905A01 1 1 1 1 -
- 3A1273A01 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2 2 2 1
1 EVAPORATOR CASE - 2A0687G02 1 1 1 1 -
- 2A1449G02 1
2 CONTROL BOX COVER GS 3A0594-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
3 SQUARE WASHER BRASS 433537-02 1 1 1 1 1
4 SCREW - GROUNDING BRASS 433304-02 1 1 1 1 1
5 JUNCTION BOX COVER GS 433410-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1 1 1
6 BULB HOLDER PE 328919-01 1 1 - -
7 SPACER PE 443545-01 1 1 1 1 1
8 THUMBSCREW SS, ABS 415949G03 2 2 2 2 2
9 BIN CONTROL COVER GS 3A0664G01 1 1 1 1 1
10 CAPILLARY RING EP RUBBER 425307-01 1 1 2 2 2
11 TOP INSULATION PP 215730G01 1 1 1 1 1

9
HA
MODEL: KML-200MAE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 J00636M-
J00785B
J00786C-
J01485L
K-0
12 FRONT INSULATION PP 2A0664G01 1 1111
13 SIDE PANEL (R) SS 2A0649G01 1 111-
SS 2A1456G01 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1 1 1
14 COVER - MANUAL FILL ABS, POLYOLEFIN 4A1015G01 1 1 1 1 -
TRUSS HEAD SCREW 4X12, SS 7C32-0412 3 3 3 3 -
15 LOUVER (B) ABS 103121-05 1 1 1 1 1
16 TAPPING SCREW (BLACK) STEEL, 4X8 433954-01 2 2 2 2 2
17 AIR FILTER (B) ABS 208283G03 1 1 1 1 1
18 BUSHING SR-30-1 420472-03 1 1 1 1 1
19 WIRE SADDLE VWS4238-C 4A0338-02 2 2 2 2 2
20 THUMBSCREW SS, ABS 415949G04 2 2 2 2 2
21 LOUVER (C) ABS 103122-03 1 1 1 1 1
22 AIR FILTER (C) ABS 208284G01 1 1 1 1 1
23 GASKET L=655 4A0808L02 2 2 2 2 2
24 GASKET L=190 4A0808L02 1 1 1 1 1
25 THERMOSTAT EXTENSION BRACKET - 4A1722-01 1 1 1

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KML-200MWE A. ICE CUBERASSEMBLY G-0, H-0, H-1

11
HA
KML-200MWE A. ICE CUBER ASSEMBLY H-2, J00196M-J00295B

12
HA
KML-200MWE A. ICE CUBER ASSEMBLY J00296D-J00425J, K-0

13
HA
MODEL: KML-200MWE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 J00196M-
J00295B
J00296D-
J00425J
K-0
B REFRIGERATION CIRCUIT - 2A0773A01 1 1
C WATER CIRCUIT - 2A0774A01 1 1 1 1 -
- 1A0438A01 1
D CONTROL BOX ASSEMBLY - 2A0657A04 1 -
- 2A0657A08 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
E LABEL LOCATION - 3A0786A01 1 -
- 3A0786A02111-
- 3A1381A01 1
F TOP PANEL ASSEMBLY - 3A0674A01 1 1 1 1 1
G FRONT PANEL ASSEMBLY - 3A0905A01 1 1 1 1 -
- 3A1273A01 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2 2 2 1
1 EVAPORATOR CASE - 2A0687G02 1 1 1 1 -
- 2A1449G02 1
2 CONTROL BOX COVER GS 3A0594-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
3 SQUARE WASHER BRASS 433537-02 1 1 1 1 1
4 SCREW - GROUNDING BRASS 433304-02 1 1 1 1 1
5 JUNCTION BOX COVER GS 433410-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1 1 1
6 BULB HOLDER PE 328919-01 1 1 -
7 SPACER PE 443545-01 1 1 1 1 1
8 THUMBSCREW SS, ABS 415949G03 2 2 2 2 2
9 BIN CONTROL COVER GS 3A0664G01 1 1 1 1 1
10 CAPILLARY RING EP RUBBER 425307-01 1 1 2 2 2
11 TOP INSULATION PP 215730G01 1 1 1 1 1

14
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MODEL: KML-200MWE TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0
H-0
H-1 H-2 J00196M-
J00295B
J00296D-
J00425J
K-0
12 FRONT INSULATION PP 2A0664G01 1 1 1 1 1
13 SIDE PANEL (R) SS 2A0649G01 1 1 1 1 -
SS 2A1456G01 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1 1 1
14 COVER - MANUAL FILL ABS, POLYOLEFIN 4A1015G01 1 1 1 1 1
TRUSS HEAD SCREW 4X12, SS 7C32-0412 3 3 3 3 3
15 LOUVER (B) ABS 103121-05 1 1 1 1 1
16 TAPPING SCREW (BLACK) STEEL, 4X8 433954-01 2 2 2 2 2
17 BUSHING SR-30-1 420472-03 1 1 1 1 1
18 WIRE SADDLE VWS4238-C 4A0338-02 2 2 2 2 2
19 THUMBSCREW SS, ABS 415949G04 2 2 2 2 2
20 LOUVER (C) ABS 103122-03 1 1 1 1 1
21 GASKET L=655 4A0808L02 2 2 2 2 2
22 GASKET L=190 4A0808L02 1 1 1 1 1
23 THERMOSTAT EXTENSION BRACKET - 4A1722-01 1 1 1

15
HA
KML-200MAE B. REFRIGERATION CIRCUIT G-0, H-0, H-1, H-2

16
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KML-200MAE B. REFRIGERATION CIRCUIT J-0, K-0

17
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MODEL: KML-200MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0 H-0 H-1 H-2 J-0
K-0
1 CONDENSER SUPPORT GS 3A0589-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 5 5 5 5 5
2 CONDENSER - 2A0779-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 3 3 3 3 3
3 BARRIER GS 4A0932-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2 2
4 SHROUD GS 3A0597G01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 5 5 5 5 5
5 COMPRESSOR RSU4-0050-CAA 436634-01 1 1 1 1 1
6 BOLT 8 x 45 437889-01 4 4 4 4 4
7 SPACER 027-0072-02 434404-01 4 4 4 4 4
8 GROMMET 527-0039-04 434403-01 4 4 4 4 4
9 MOTOR PROTECTOR 071-0370-30 437340-01 1 1 1 1 1
10 PROTECTOR HOLDER SS 437339-01 1 1 1 1 1
11 FAN MOTOR BRACKET GS 2A0181-01 1 1 1 1 1
HEX HEAD BOLT W/WASHER (LF) 5X12 7B0130512 4 4 4 4 4
12 FAN MOTOR U90B1,
7190-1031
440911-0111111
13 SELF-LOCKING NUT SS 7N21I0832 4 4 4 4 4
14 FAN BLADE AD10CW32 444898-01 1 1 1 1 1
15 DRIER C-0325-S 445007-01 1 1 1 1 1
16 DRIER BRACKET GS 4A0807-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2 2
17 EXPANSION VALVE HFE-5HHD-5 446461-01 1 1 1 1 1
18 EVAPORATOR ASSEMBLY - 2A0775G01 1 1 1 1 1
T2 SCREW 4X16, SS 7P32-0416 4 4 4 4 4
19 VALVE BODY 70 440352-01 1 1 1 1 1
20 COIL - VALVE ABS-25-1-HD-2 440353-01 1 1 1 1 1

18
HA
MODEL: KML-200MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0 H-0 H-1
H-2
J-0 K-0
21 BOLT - 440353F01 1 1111
TRUSSHEADSCREW 4X8 7C31-040844444
22 PRESSURE SWITCH ACB-2UB04 433441-05 1 1111
23 PRESSURE SWITCH BRCKT. GS 434938-01 1 1111
T2SCREW 4X8 7P31-040811111
24 ACCESS VALVE TCJ-2F15-HD 417366-01 2 2222
25 COPPER TUBE (A) - HIGH SIDE COPPER 4A0986-01 1 1111
26 COPPER TUBE (B) - HIGH SIDE COPPER 4A0987-01 1 1111
27 COPPER TUBE (C) - HIGH SIDE COPPER 4A0989-01 1 1111
28 COPPER TUBE (D) - HIGH SIDE COPPER 4A0991-01 1 1111
29 COPPER TUBE (E) - HIGH SIDE COPPER 3A0768-01 1 1111
30 COPPER TUBE (F) - HIGH SIDE COPPER 3A0769-01 1 1111
31STRAINER - 4A0397-0111111
32 COPPER TUBE (A) - HOT GAS COPPER 3A0770-01 1 1111
33 COPPER TUBE (B) - HOT GAS COPPER 2A0832-01 1 1111
34 TEE COPPER 431618-01 1 1111
35 TEE COPPER 436000-08 1 1111
36 COPPER TUBE (A) - LOW SIDE COPPER 4A1183-01 1 1111
37 ELBOW COPPER 4A1059-01 1 1111
38 ELBOW COPPER 417395-03 1 1111
39 COPPER TUBE - LOW SIDE COPPER 2A0682-01 1 1111
40 COPPER TUBE (A) - ACCESS VALVE COPPER 4A1009-01 1 1111
41 COPPER TUBE (B) - ACCESS VALVE COPPER 4A1010-01 1 1111
42HOLDER/EXPANSIONVALVE-3/8 SS 3A0107-0111111
43 CLAMP SS 443461-02 1 1111
44 EXPANSION VALVE COVER (A) PE FOAM 322621-01 1 1111
45 EXPANSION VALVE COVER (B) PE FOAM 322621-02 1 1111
46 THERMISTOR - 429006-03 1 1111
47 HOLDER - THERMISTOR COPPER 427430-01 1 1111

19
HA
MODEL: KML-200MAE TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO. DESCRIPTION MATERIAL OR
MODEL PART NUMBER REQUIRED NUMBER
NUMBER G-0 H-0 H-1
H-2
J-0 K-0
48 INSULATION - THERMISTOR (A) PE FOAM 439368-01 1 1 1 1 1
49 INSULATION - THERMISTOR (B) PE FOAM 439368-02 1 1 1 1 1
50 INSULATED RUBBER TUBE EPDM 4A1008G01 1 1 1 1 1
51 FRAME (A) GS 2A0645-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 4 4 4 4 4
52 FRAME (B) GS 3A0595-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 4 4 4 4 4
53 CABLE TIE CV-200 7920-0010 14 14 14 14 14
54 LINE VALVE BRACKET GS 438213-01 1 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2 2
55 INSULATION TUBE L=110 7762-1030 1 1 1 1 x1
L=140 7762-1030 o1
56 INSULATION TUBE L=580 7762-1330 1 1 1 1 1
57 INSULATION TUBE L=330 7762-1330 1 1 1 1 1
58 INSULATION TUBE L=140 7762-2943 1 1 1 1 1
59 INSULATION TUBE L=30 7762-1020 2 2 2 2 2
60 EVACUATION TUBE COPPER 4A1212-01 2 2 2 2 2
61 TEE COPPER 420041-02 1 1 1 1 1
62 COPPER TUBE (D2) – HIGH SIDE COPPER 4A1213-01 1 1 1 1 1
63 TEE COPPER 436000-13 1 1 1 1 1
64 INSULATION TUBE L=60 7762-2943 1 1 1 1 1
65 VALVE BODY 24 440351-01 1 1 1 1 1
66 COIL - VALVE ADS-25-1-HD-2 440355-01 1 1 1 1 1
67 BOLT - 440355F01 1 1 1 1 1
TRUSS HEAD SCREW 4X8 7C31-0408 4 4 4 4 4
68 INSULATION TUBE L=200 7762-1020 1 1
69 INSULATION TUBE L=100 7762-1020 1 1

20
HA
KML-200MWE B. REFRIGERATION CIRCUIT G-0, H-0, H-1