Hoshizaki KM-515MAH-E User manual

Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Model
KM-515MAH-E
Modular Crescent Cuber
Hoshizaki America, Inc.
PARTS LIST
™
Number: 71289
Issued: 9-22-2008
89/336
73/23


CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Ice Cuber Assembly .......................................................................................................... 5
B. Refrigeration Circuit .......................................................................................................... 8
C. Water Circuit ................................................................................................................... 1
D. Control Box Assembly ..................................................................................................... 14
E. Label Location ................................................................................................................. 16
F. Front Panel Assembly ..................................................................................................... 18
G. Top Panel Assembly ...................................................................................................... 19
H. Pump Motor Assembly .................................................................................................... 0
J. Control Assembly ............................................................................................................. 1
K. Accessories & Packaging ................................................................................................ 

3
Auxiliary Codes
KM-515MAH-E T-0 April 008
Auxiliary Code Breakdown
K-0
Designates the year. "K" indicates the year 000. Years progress or regress in alphabetical order.
"J" is 1999, "L" is 001, "M" is 00, and so on. The letters "I" and "O" were skipped.
Designates signicant part changes within the same year for this model. Base is 0 and this number
advances for each change.
Example: T-1
"T" indicates 008.
"1" indicates the rst signicant part change for 008.
Note About Ordering Parts
Most assemblies cannot be ordered as complete units; parts in the assemblies generally
must be ordered separately.
IMPORTANT
IEC standards require that the clamping means of earthing terminals be
adequately secured against accidental loosening and that accessible metal
parts of the icemaker which may become live in the event of an insulation
fault be permanently and reliably connected to an earthing terminal within the
icemaker or to the earthing contact of the icemaker inlet. This is accomplished
in this icemaker through the use of stainless steel split lock washers and
stainless steel tooth washers.

4
Material Abbreviations
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrauoroethylene = Teon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel

5
A. Ice Cuber Assembly
KM-515MAH-E
T-0
For Thermostat, see
"D. Control Box Assembly"
B
C
E
14
5
11
13
1
17
16
0
DD1
15 15a
77a
a
3b
33a
10 10a
19
G
F
F1

D
F
b
6
7b 88a 8b
99a
14 14a
15b
17a
18 18a 18b
1 1a
3
3a 3b
1b
4
4a 4b
5
6 7 8 9

6
Title: A. Ice Cuber Assembly Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
B Refrigeration Circuit - 1A153A01 1
C Water Circuit - 1A1475A0 1
D Control Box Assembly - A4536A01 1
D1 T Screw 4×8 7P31-0408 4
D Split Lock Washer M4, SS 7L-0400 4
E Label Location - 3A4760A01 1
F Front Panel Assembly SS A3767G01 1
F1 Truss Head Screw 4×8, SS 7C3-0408 1
F Split Lock Washer M4, SS 7L-0400 1
G Top Panel Assembly SS 3A3878A01 1
1 Evaporator Case - 1A0579G09 1
 Base - A146G1 1
a FT Screw 4×8 7F31-0408 7
b Split Lock Washer M4, SS 7L-0400 7
3 Frame - 3A503G01 1
3a Truss Head Screw 4×8, SS 7C3-0408 1
3b Truss Head Screw 4×5, SS 7C3-045 
4 Square Washer BRASS 433537-0 1
5 Screw-Grounding BRASS 433304-0 1
6 Split Lock Washer M5, SS 7L-0500 1
7 Top Frame GS 3A3741-01 1
7a T Screw 4×8 7P31-0408 4
7b Split Lock Washer M4, SS 7L-0400 4
8 Side Frame GS 3A78-01 1
8a T Screw 4×8 7P31-0408 
8b Split Lock Washer M4, SS 7L-0400 
9 Bulb Holder - 3A3903-01 1
9a Thumbscrew SS, ABS 415949G11 
10 Strap - 435487-01 1
10a Thumbscrew SS, ABS 415949G10 1
11 Base Cover SS 3155G01 1
1 Top Insulation PP 15730G01 1
13 Front Insulation PP 15731G01 1
14 Side Panel (R) SS A117G01 1
14a T Screw 4×8, SS 7P3-0408 1
15 Control Box Cover GS 3A476-01 1
15a T Screw 4×8 7P31-0408 1
15b Split Lock Washer M4, SS 7L-0400 1
16 Air Filter A ABS A06G01 
17 Louver A ABS 1A0547-01 
17a Push Retainer - 4A414-01 6
18 Barrier GS 4A036-01 1
18a T Screw 4×8 7P31-0408 
18b Split Lock Washer M4, SS 7L-0400 
19 Silicone Hose L=380 7730I381 1
0 Gasket L=550 4A0808L0 1

7
Title: A. Ice Cuber Assembly Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
1 Barrier-Insulation GS 4A1167-01 1
1a T Screw 4×8 7P31-0408 
1b Split Lock Washer M4, SS 7L-0400 
 Capillary Ring - 45307-01 1
3 Transformer PY1-1904 4460-01 1
3a Pan Head Screw Assembly 4×8, SS 7C130408 4
3b Split Lock Washer M4, SS 7L-0400 4
4 Transformer Cover GS 446359-01 1
4a T Screw 4×8 7P31-0408 
4b Split Lock Washer M4, SS 7L-0400 
5 Bushing OCB-500 48394-0 1
6 Power Supply Cord - 45359-0 1
7 Bushing - 450414-01 1
8 Cable Tie - 8911-000 1
9 Cable Tie Mount - 437618-01 1

8
B. Refrigeration Circuit
1/2
KM-515MAH-E
T-0
a
44a
17
16 17a
4
38
37
39 39a
44
41
40 45
3 45
3a
3
1a
1
35
36
18
43
44
44
44

9
30
31
TXV Bulb Attachment
B. Refrigeration Circuit
2/2
KM-515MAH-E
T-0
8a
8
11 1
19
13
8
5
1
10
55c5b
5a 6
99a
15a 15b
14 15
0

3
4 6
7
9
46 46a
34
33
Thermistor Attachment
715a 15b
15
0

10
Title: B. Refrigeration Circuit Model: KM-515MAH-E
Inde×
No. Description
Material or
Model Number Part Number
Required Number
T-0
1 Condenser - A3756-01 1
1a T Screw 4×8 7P31-0408 
 Shroud GS A4541-01 1
a T Screw 4×8 7P31-0408 5
3 Barrier GS 433693-04 1
3a T Screw 4×8 7P31-0408 
4 Evaporator - 10649G01 1
4a T Screw 4×16, SS 7P3-0416 4
5 Compressor RST64C1E-
CAZ-0
4A446-01 1
5a Bolt 8×45 437889-01 4
5b Spacer - 4A595-01 4
5c Grommet - 4A593-01 4
6 Protector - 4A4463-01 1
7 Valve Body-Liquid Line - 4A376-01 1
8 Fan Motor Bracket GS 3A3859-01 1
8a Hex Head Bolt W/Washer (LF) 5×1 7B013051 4
9 Fan Motor
5KPM84DFK148AS
4A3158-01 1
9a Self-Locking Nut NO. 8-3 7N1I083 4
10 Fan Blade AD10EECW40 4A3959-01 1
11 Drier C-03E117 4A666-01 1
1 Nylon Tie - 8911-0301 1
13 Expansion Valve HFE-10NHDU-4 4A4008-01 1
14 Valve Body-Hot Gas - 4A3978-01 1
15 Coil-Valve 4A377-01 
15a Bolt 4×6 4A377F01 
15b Truss Head Screw 4×8 7C31-0408 4
16 Pressure Switch ACB-1UB09 433441-07 1
17 Pressure Switch Bracket - 434938-01 1
17a T Screw 4×8 7P31-0408 1
18 Gasket L=45 4A0808L0 
19 Copper Tube Access Valve COPPER 3A4783G01 1
0 Access Valve - 45779-01 
1 Copper Tube (A)-High Side COPPER A4385G0 1
 Copper Tube (B)-High Side COPPER 4A396-01 1
3 Copper Tube (C)-High Side COPPER 4A3961-01 1
4 Copper Tube (D)-High Side COPPER 3A3855G01 1
5 Copper Tube (E)-High Side COPPER 3A3905-01 1
6 Strainer (included in item
4: 3A3855G01)
-441569-01 1
7 Heat Exchanger - A438G01 1
8 Elbow COPPER 417395-03 1
9 Copper Tube-Hot Gas COPPER A4387G01 1
30 Holder/Expansion Valve-3/8 SS 3A0107-01 1
31 Clamp SS 443461-0 1
3 Expansion Valve Cover PE FOAM 3A0944-01 1
33 Thermistor - 49006-03 1
34 Holder-Thermistor COPPER 47430-01 1
35 Insulation-Thermistor (A) PE FOAM 439368-01 1

11
Title: B. Refrigeration Circuit Model: KM-515MAH-E
Inde×
No. Description
Material or
Model Number Part Number
Required Number
T-0
36 Insulation-Thermistor (B) PE FOAM 439368-0 1
37 Rubber Insulation (A) EPDM 3A1044-01 1
38 Rubber Insulation (B) EPDM 3A1045-01 1
39 Insulation Holder - 4A1550-01 1
39a T Screw 4×8, SS 7P3-0408 
40 Insulation Tube L=40 776-100 4
41 Insulation Tube L=40 776-1030 1
4 Insulation Tube L=40 776-1630 1
43 Insulation Tube L=150 776-943 1
44 Wire Saddle VWS438-C 4A0338-0 8
45 Cable Tie CV-00 (PLT-
M)
8911-000 14
46 Line Valve Bracket - 4A4011-01 1
46a T Screw 4×8 7P31-0408 

1
C. Water Circuit
KM-515MAH-E
T-0
1
a

10 10a
13
H
0 0a
1 1a
H1 H H3 H4
b
3
4a
44b
5a
55b
67
8
9
14
11
15
16
17
18
19 1 3

3
4
5
6
3
31 33
31
3
30
9
8
7
34
3

13
Title: C. Water Circuit Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
H Pump Motor Assembly HS-0177 3A638A0 1
H1 Truss Head Screw 4×16, SS 7C3-0416 1
H Flat Washer M4, SS 7W-0400 1
H3 Split Lock Washer M4, SS 7L-0400 1
H4 Hex Nut M4, SS 7N1-0400 1
1 Rubber Hose L=353 4A1551-03 1
 Water Supply Pipe Copper 4A0768G04 1
a T Screw 4×8 7P31-0408 
b Split Lock Washer M4, SS 7L-0400 
3 Rubber Gasket - 413854-03 1
4 Water Valve Bracket GS 3A0736-01 1
4a T Screw 4×8 7P31-0408 1
4b Split Lock Washer M4, SS 7L-0400 1
5 Water Valve 161840-00 4A1176-06 1
5a Truss Head Screw 4×6, SS 7C3-0406 
5b Split Lock Washer M4, SS 7L-0400 
6 Spray Tube PE 1A060-0 1
7 Spray Guide (A) PE 08586-01 6
8 Cube Guide ABS 1088-01 1
9 Suction Hose EPDM 433466-01 1
10 Pump Motor Bracket ABS 11408-01 1
10a Flat Head T Screw 4×1, SS 7P-041 1
11 "O" Ring 1AG35 7611-G035 1
1 Valve Housing-Drain ABS 31001-01 1
1a T Screw 4×10, SS 7P3-0410 3
13 Spring SS 3A0875-01 1
14 Valve Seat EPDM 433705-01 1
15 Drain Hose Santoprene 433468-01 1
16 Overflow Cap PE 3100-01 1
17 Overflow Pipe ABS 4307-03 1
18 "O" Ring EPDM, AS568-
18
4A134-01 1
19 Connector-Float Switch - 46799-01 1
0 Float Switch 13095 4A364-01 1
0a T Screw 4×1, SS 7P3-041 
1 Vinyl Hose L=110 7716-05 1
 Bushing OCB-750 48394-01 1
3 Silicone Hose L=140 7730I381 1
4 Insulation (E) - 4A039-01 1
5 Silicone Hose L=140 7730I3896 1
6 Vinyl Hose L=50 7716-05 1
7 Water Supply Tube PE A0079-01 1
8 Plug Santoprene 4A0176-01 
9 Hose Clamp 16.5 mm, SS 47443-04 1
30 Hose Clamp 18 mm, SS 47443-05 1
31 Hose Clamp 3 mm, SS 47443-10 
3 Hose Clamp 5 mm, SS 47443-03 4
33 Insert Coupling - 4A063-01 1
34 Connecting Pipe - 4A114-01 1

14
D. Control Box Assembly
KM-515MAH-E
T-0
10 11
1

4
3
15
14
13
1
7
15a
4a
JJ1 J
4b
55a 5b
66a 6b
88a 8b
99a 9b
14
15b

15
Title: D. Control Box Assembly Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
J Control Assembly - 4A911A0 1
J1 T Screw 4×8 7P31-0408 
J Split Lock Washer M4, SS 7L-0400 
1 Control Box - A1851-01 1
 Capacitor-Run 0MFD,
440VAC
3A005-01 1
3 Capacitor-Starting 130-156MFD,
50VAC
3A4788-01 1
4 Strap GS 4A6-03 1
4a T Screw 4×8 7P31-0408 1
4b Split Lock Washer M4, SS 7L-0400 1
5 Starter 3ARR3KC6AC5 4A1107-15 1
5a T Screw 4×8 7P31-0408 1
5b Split Lock Washer M4, SS 7L-0400 1
6 Magnetic Contactor VC0 48393-01 1
6a T Screw 4×8 7P31-0408 
6b Split Lock Washer M4, SS 7L-0400 
7 Fuse (Spare) 10A, 50V,
AGC-10
4A0893-07 1
8 Transformer 6D85H 3A017-01 1
8a T Screw 4×8 7P31-0408 
8b Split Lock Washer M4, SS 7L-0400 
9 Capacitor-Pump Motor 5.5MFD,
50VAC
4A18-03 1
9a T Screw 4×10 7P31-0410 1
9b Split Lock Washer M4, SS 7L-0400 1
10 Control Board - A1410-01 1
11 Board Support CBLS37-M 4A0336-03 4
1 Bushing SB-1093-15 40470-03 1
13 Bushing OCB-500 48394-0 1
14 Clamp - 4A338-01 
15 Capacitor-Fan Motor .5MFD,
50VAC
4A18-05 1
15a T Screw 4×10 7P31-0410 1
15b Split Lock Washer M4, SS 7L-0400 1

16
E. Label Location
KM-515MAH-E
T-0
1
10

4
3
5
6
7
9
Control Box
8
9
11
1
13
14
15
16
17

17
Title: E. Label Location Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
1 Emblem - 4A0560-01 1
 Label-Alarm - 4A3517-01 1
3 Label-Penguin (R) - 4A056-01 1
4 Label-Air Filter - 46177-01 1
5 Maintenance Label - 3A075-01 1
6 Caution Label (H) - 439148-01 1
7 Wiring Label - 3A4759-01 1
8 Label-Grounding (B) - 45045-0 1
9 Nameplate - A437-04 
10 Instruction Sheet - A4371-01 1
11 Manual Label - 446564-01 1
1 Label-R404A - 4A0960-01 1
13 Instruction Label - 444575-01 1
14 Caution Label (F) - 439146-01 1
15 Label-Control Board - 3A0-01 1
16 Label-Fuse - 4A817-01 1
17 Water Supply Label - 4A1158-01 1

18
F. Front Panel Assembly
KM-515MAH-E
T-0
Title: F. Front Panel Assembly Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
1 Front Panel -A130-04 1
 Insulation (B) -4A187-01 1
3 Front Insulation (C) -3A3885-01 1
4 Foam Seal L=40 4A1163L01 1
5 Foam Seal L=530 4A1163L01 1
1

3
4
5

19
G. Top Panel Assembly
KM-515MAH-E
T-0
Title: G. Top Panel Assembly Model: KM-515MAH-E
Index
No. Description
Material or
Model Number Part Number
Required Number
T-0
1 Top Panel -A133-01 1
 Gasket - 47014-04 
3 Insulation - 43801-01 1
4 Foam Seal L=658 4A1163L01 1
1

34


0
H. Pump Motor Assembly
KM-515MAH-E
T-0

Title: H. Pump Motor Assembly Model: KM-515MAH-E
Index
No. Description
Material Or
Model Number Part Number
Required Number
T-0
1 Pump Motor APTA-
9P1OWD1
A758-01 1
 Mechanical Seal HKU90-J9001 46567-01 1
3 Pump Flange SS 3A988-01 1
4 Pump Gasket NR 4A974-01 1
5 Impeller ABS 41708-01 1
6 Pin SS 4A0648-01 1
7 Pump Housing ABS 11409-0 1
7a Screw 4×0, GEOM-
ET
4A3871-01 4
8 Plug Housing PA 4183-06 1
9 Tooth Washer (GND) 4, SS 7R-0400 
1
3
4
567
8
9
7a