Hotchkis 4010 User manual

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Please read the following key points before installing this kit.
1 – Before performing the subframe connector installation, the vehicle must be completely assembled
with all body and component parts installed (e.g. fenders, hood, quarterpanels, trunk, full interior,
engine, glass, etc.). Basically, the subframe connectors should be one of the last components
installed on your vehicle. Reason being is you want the vehicle settled with all of it’s own final
weight. The car’s body is always in constant tension, with forces pushing or pulling within the
chassis & body. You want to make sure these forces don’t change after you install the subframe
connectors. For example, if you installed subframe connectors before installing the engine and
body panels this may result in having misaligned fenders, door panels and/or hood later on. The
car must be in it’s final state before the subframe connectors are installed.
2 – The subframe connectors must be installed on an alignment rack or floor ramps (all 4 wheels). The
vehicle must be sitting on it’s wheels at ride height in order to install the subframe connectors. Do
not use a two-post lift, as this will load the chassis/body in the wrong points causing the chassis to
tweak.
3 – If you your vehicle is equipped with torque boxes, please pay attention to step 3b of this manual.
You may be required to purchase extra hardware in this case.

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4010
SubframeConnectors66-70ChryslerB-Body
4011S&4011L
SubframeConnectors70-74ChryslerE-Body
Thank you for your purchase from our new line of Chrysler parts.
Please call us at (877) 4NO - ROLL if you have any questions
regarding the service or installation of your Hotchkis products.
Subframe Connectors
Your new subframe connectors will increase the overall rigidity of your chassis and improve
handling and response. These engineered components connect the rear frame rails with the
front subframe to simulate a complete full frame chassis.
:
Notes
The subframe connector is essentially a Weld-In component, effectively connecting the front
subframe and rear frame rails.
:
Before You Start
The installation of these subframe connectors will require you to grind and weld. It is
recommended that a trained professional install this product. Always wear eye protection
when grinding or welding.
:
Please read the entire manual before starting. All images will depict
the driver side installation.

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1. Raise Vehicle
It is best to install the subframe connectors at ride height. To do this properly, please use a 4-
Post lift or alignment rack. Disconnect the negative battery cable.
2. Prepare Subframe Pieces for Welding
Subframe pieces come fully powder coated so you will want to first prep them for the welding
process. Sand the ends that do not have the bolt connectors (front side).

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B-BodyConnector
E-BodyConnector

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3. Remove Nuts from Frame
Temporarily support the rear subframe with jacks to relieve the load on the leaf springs. Do not
jack up the car too much or else the weight of the rear end and wheels will hang in the air and
cause the front mount to pull downward. Remove the 4 nuts on the front leaf spring mounts.
3b. Torque Box Vehicles ONLY!
Some vehicles have torque boxes which may cover the path of the subframe connectors. If you
car does not have torque boxes, then you can proceed to step 4. You will need to cut the
forward section of the torque box so the subframe connector can mount flush to the floor pan.

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In addition, you will notice it will be extremely difficult to access the leaf spring mount nuts
once the subframe connector is in place. To alleviate this problem, you will need to weld bolts
onto the subframe connectors so you can fasten everything from the rearward side of the
mount. Procedure to follow…
Steps:
- Remove the front leaf spring mounts from each leaf spring
- Remove the 4 studs that are pressed in the mount (If you are installing Hotchkis leaf springs,
then you will be able to use the Hotchkis mount instead)
- Mock up the leaf spring bracket and the subframe connectors to get proper bolt locations.
This will require the following from your local hardware store:
- Grade 8 - 3/8” - 24 x 1.5 hex bolts (qty.8)
- Grade 8 - 3/8” SAE washers (qty. 16)
- Grade 8 - 3/8” - 24 nylock nuts (qty.8)
Mock-up shown with Hotchkis leaf spring mount
- FYI--The aforementioned hardware is included with the Hotchkis leaf spring kit.

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- Weld the bolt and washer to the subframe connectors. Disassemble the mock-up.
- Reinstall the leaf spring mount and continue with the subframe connector installation.
4. Connect Subframe
Slide the rear of the subframe connector onto the 4 bolts that you just removed the nuts from.
Once subframe is on, replace the nuts and snugly tighten, but not fully tighten.

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5. Position the Subframe
Using a screw jack to hold the subframe up and in place, mark the area where you will be
attaching the front mounting bracket and then remove both the mounting bracket and
subframe.
6. Seat Mounting Bolts
Be sure the seat mounting bolts line up with the seat mounting bolts access holes that are on
the subframe before moving on.

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7. Prepare Frame for Welding
After you remove the mounting bracket and subframe connector, sand down the area of the
frame where you will be welding.
8. Spot Weld Mounting Bracket
Install the subframe connector again with the mounting bracket resting in place on top. Be sure
to use the screw jack to hold the subframe in place. Spot weld the mounting bracket and then
once again, remove the subframe connector.

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9. Clean Surface / Weld Mounting Bracket / Install Subframe / Weld Subframe
Before welding, be sure that all of the surfaces that you will be welding is clean. Weld the front
mounting bracket to the frame.
When you’re done welding the front mounting bracket, reinstall the subframe connector. Fully
tighten the 4 rear mount nuts. You may now remove the jacks supporting the rear subframe.
The full weight of the car should be on all four tires from now on. Use the screw jack once
again to hold the subframe in place if need be. Now weld the subframe connector to the front
mounting bracket.

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10. Paint
After the metal has cooled down, paint all exposed raw surfaces with a rust resistant paint.
11. Repeat & Finished
Repeat steps 1-10 to install the passenger side subframe and you’re all set.

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Hotchkis Performance LLC
Return Policy & Limited Warranty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at
www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of
the original purchase date.
IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be completely satisfied with your Hotchkis Performance product. For products, presenting signs
of shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free
from manufacturer’s defects. If your order arrives with a manufacture defect, please contact our Customer
Service Department at [phone]. You will be assigned a Returned Goods Authorization Number (RGA).
The package you return must show the RGA on the outside of the package, include the original invoice and be
shipped prepaid to our facility. The product has to be unused and in its original packaging materials. Exchanges
or refunds made after 30 days will be subject to a 20% restocking charge. If you purchased your Hotchkis
Performance product from an authorized dealer, you are still covered by this return policy. All returns
however, should be made to your dealer, not to Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36
months (3 years) from the date of purchase of this product. This Warranty only applies to the original retail
purchaser who retains ownership of the vehicle on which the product was originally installed. If the product is
determined to be defective, Hotchkis Performance will repair, replace or refund the purchase price of the defective
product at Hotchkis Performance's sole discretion, which shall fully satisfy and discharge any and all warranty
claims. Any repaired or replaced product will be returned to the sender excluding the cost of freight. Products

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must be registered to qualify for warranty at www.hotchkis.net or via the mail-in warranty card, included
with the product, within 30 days of the original purchase date.
Exclusions from Warranty
Items offered but not manufactured by Hotchkis Performance are warranted according to the manufacturer's
terms and are not covered by this limited warranty. Hotchkis Performance shall not be responsible for any labor,
removal, installation, re-installation or maintenance costs. This warranty does not cover the cosmetic finish or
plating of any product or any normal wear and tear to any product including, but not limited to bushings, brackets,
end-links, hardware, steering components, shocks or springs. In addition, this warranty does not apply to any
products that have been:


Improperly installed or installed by someone other than a qualified, licensed auto mechanic
experienced in the installation and removal of suspension products;

Improperly serviced, misused, or modified, altered or subjected to abuse, negligence, accident or
collision;
Installed in any vehicle that has been modified;

Installed on any vehicle that has carried loads in excess of automobile manufacturer suggested
weight limits; or
Installed on any vehicle that has been subject to abnormal or excessive use, including rallying,
racing, or racing-type activities or off-road use.
Limitation of Warranty
This limited warranty is the entire and only warranty for the products and may not be modified or supplemented by
any other person or company in any form. Any description of the products, by anyone, is for the sole purpose of
identifying them and is not part of the basis of the bargain, and does not constitute a warranty that the products
will conform to that description. The statements of any salesperson do not constitute part of this limited warranty
and cannot be relied upon as a warranty.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH
EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. ANY IMPLIED WARRANTIES
ARE DISCLAIMED TO THE FULLEST EXTENT PERMITTED BY LAW. THIS WARRANTY DOES
NOT COVER CONSEQUENTIAL DAMAGES, LOSS OF TIME OR REVENUES, INCONVENIENCE,
LOSS OF USE OF THE VEHICLE, DAMAGE TO THE VEHICLE OR COMPONENTS OF THE
VEHICLE, ANY OTHER TYPE OF CONSEQUENTIAL DAMAGES, OR OTHER INCIDENTAL OR
INDIRECT DAMAGES. HOTCHKIS’ MAXIMUM LIABILITY UNDER THIS WARRANTY SHALL IN
NO EVENT EXCEED THE PURCHASE PRICE OF THE PRODUCT. Some states do not allow limitations
on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages and in
such states the above limitations or exclusions may not apply. This limited warranty gives the purchaser specific
legal rights and the purchaser may have other rights that may vary from state to state.
Technical Information
Hotchkis Performance makes every effort to ensure that you are provided with the most accurate and up-to-date
technical information. However, all technical information is approximate and may vary upon application. Additional
suspension components may be needed in some applications, depending upon the make, model, engine and
chassis of the vehicle. Hotchkis Performance is not responsible for any consequences resulting from
manufacturer’s technical mid-year changes. Hotchkis Performance products should only be installed by a
qualified, licensed auto mechanic experienced in the installation of such products.
Warranty Claim Procedure:
The answer to ALL the following questions should be YES before making a warranty claim:

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Did you register the product at www.hotchkis.net

or via the mail-in warranty card within 30 days of
purchase?
Is the product appropriate to your application?
Did you carefully and thoroughly read the instructions provided along with the product?
Do you have the original invoice or sales receipt?
Is the return date within 36 months from the purchase date?
Are you the original purchaser?
Was the product properly installed by a qualified, licensed auto mechanic?
Has the product been installed on the original vehicle on which it was installed at all times?
Is the product unmodified and clean?
Is the reason for return a legitimate product defect?
If the answer to all these questions is YES, please contact our Customer Service Department at [phone].
You will be given a Returned Goods Authorization Number (RGA) valid for 60 days. You will also be asked to ship
the product prepaid to our facility. All shipments MUST be (i) prepaid, (ii) include the original invoice or sales
receipt, (iii) show the RGA on the outside of the package and (iv) include your name, address, make and model of
the vehicle, and a brief description of the claimed defect, including the circumstances under which the defect
occurred. If the warranty claim is deemed valid then Hotchkis will estimate shipping costs to return the repaired or
replacement part and contact you for payment. Hotchkis’s Limited warranty requires that any repaired or replaced
product will be returned to the sender excluding the cost of freight. Warranty related inquires should be sent to
the following address:
HOTCHKIS PERFORMANCE, LLC
C/O CUSTOMER SERVICE
8633 Sorensen Avenue
SANTA FE SPRINGS, CA 90670
Hotchkis Performance will not accept product returns without the RGA number, receipt and the information
described above. C.O.D. or collect shipments will be refused. Once the returns are received at Hotchkis
Performance, we will evaluate the products, verify the sales receipt, and investigate the warranty claim. Any
repaired or replaced product will be returned to the sender.
Effective December 1, 2010. This return policy and limited warranty supersedes all previous
policy and warranty statements. Policies and warranties are subject to change without notice.
Hotchkis Performance is not responsible for printing errors.

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