Howmet Aerospace Marson BT-8 User manual

MARSON
BT-8 (M38997)
Battery Operated
Rivet-Nut Setting Tool
2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Description:The Marson BT-8 is a battery-powered rivet-nut installation tool
designed to deliver reliable pull-force for high volume assembly application.
Engineered for versatility and extensive use.. this portable powerhouse offers an
exceptional value to include Battery & Charger all in a convenient carry case
which also includes front end assemblies for installation of Metric thread sizes
(M4-M12) and inch sizes (1/4-20", 5/16-18"and 3/8-16") coarse thread.
Specifications:
Stroke Length: .236
Pull Force: 3,579 lbf
Weight (with Li-ion battery pack) 5 lbs.
Battery Pack: 18 V / Li-ion / 2 Ah Recharge
ChargeTime: Approximately 45 minutes
1925 North MacArthur Drive
Tracy, CA 95376
1

The blind rivet nut setting tool must only be used for the purpose of
setting blind rivet nuts as described in these operating instructions.
●Never overload the blind rivet nut setting tool; work within the specified working
capacity.
●Never use the blind rivet nut setting tool in a humid or wet environment or close to
flammable liquids or gases. Danger of Explosion!
●Ensure that the battery is properly secured in the handle.
●Always remove the battery when the blind rivet nut setting tool is not in use and for
maintenance.
●Never use the blind rivet nut setting tool as a hammer.
●When not in use, keep the blind rivet nut setting tool in a dry and safe location
●The air inlets for the motor must not be obstructed; do not insert any objects into them
●.Use only genuine spare parts for repair.
●Repairs must be carried out only by skilled personnel. In case of doubt, always send
in the blind rivet nut setting tool to a Marson authorized repair location.
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Caution!
The following safety rules must be observed to ensure adequate protection
against electric shock, injuries or fire hazards
WARNING:
ALWAYS WEAR SAFETY GLASSES WHEN OPERATING
AND PERFORMING MAINTENANCE ON TOOL
LIMITED TOOL WARRANTY
HOWMET Fastening System, Marson Division, warrants that this tool will be free from defects in material and workmanship
under normal service for ninety (90) days from the date of purchase. This warranty applies to the purchaser of the tool for original
use only. All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are
hereby excluded.
Should this tool fail during this ninety (90) day period, and no unauthorized repairs have been made, return the tool freight prepaid
to the factory for free of charge replacement of any part or parts found by HOWMET Fastening System, Marson Division, to be
defective due to faulty material or workmanship. This represents the sole obligation of HOWMET Fastening System, Marson
Division, under this warranty. In no event shall Howmet Fastening System, Marson Division, be liable for any consequential or
special damages arising from the purchase or use of this tool. You may have other rights, which vary from state to state.
LIMITED TOOL WARRANTY
HOWMET Fastening System, Marson Division, warrants that this tool will be free from defects in material and workmanship
under normal service for ninety (90) days from the date of purchase. This warranty applies to the purchaser of the tool for original
use only. All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are
hereby excluded.
Should this tool fail during this ninety (90) day period, and no unauthorized repairs have been made, return the tool freight prepaid
to the factory for free of charge replacement of any part or parts found by HOWMET Fastening System, Marson Division, to be
defective due to faulty material or workmanship. This represents the sole obligation of HOWMET Fastening System, Marson
Division, under this warranty. In no event shall Howmet Fastening System, Marson Division, be liable for any consequential or
special damages arising from the purchase or use of this tool. You may have other rights, which vary from state to state.
LIMITED TOOL WARRANTY
HOWMET Fastening System, Marson Division, warrants that this tool will be free from
defects in material and workmanship under normal service for ninety (90) days from the date
of purchase. This warranty applies to the purchaser of the tool for original use only. All other
warranties, whether expressed or implied, including any warranties of merchantability or
fitness for purpose are hereby excluded.
Should this tool fail during this ninety (90) day period, and no unauthorized repairs have been
made, return the tool freight prepaid to the factory for free of charge replacement of any part
or parts found by HOWMET Fastening System, Marson Division, to be defective due to faulty
material or workmanship. This represents the sole obligation of HOWMET Fastening System,
Marson Division, under this warranty. In no event shall Howmet Fastening System, Marson
Division, be liable for any consequential or special damages arising from the purchase or use
of this tool. You may have other rights, which vary from state to state.
2

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
1. Overview (see Fig. 1-5)
F
G
J
K
I
L
A B C D E
B A M C D E
Fig.5
Fig.4
Fig.3
Fig.2
Fig.1
N L O
Item
A
B
C
D
E
F
G
I
J
K
L
M
N
O
P
x
y
z
Description
Mandrel
Nosepiece Cone
Lock nut
Setting nut
Lock nut
Hanger
Cap
Accessory magazine
Safety lamp
Switch
Rechargeable battery
Slide
Charge indicator
Battery charger
cross section of set rivet-nut
Threaded mandrel length
Setting stroke
Fig.
2
2
2
2
2
1
1
1
1
1
1;5
3
5
5
4
2
2
4
P
correct bulge around blind side
Z
MMaterial Thickness
3

Changing Thread Sizes (See Fig. 3 )
How to change Part A (Mandrel) and Part B (Nosepiece Cone) to the
correct size thread needed for your Rivet-Nut.
Example: Setting up a1/4"-20 thread.
You will need the 1/4"-20 Mandrel Part A and 1/4"-20 Part B
(Nosepiece Cone ) (see parts list)
1. Using wrenches on Part B and Part C (Lock Nut) loosen Part B while
holding Part C in place.
2. When loose, manually screw off Part B.
3. To remove Part A with your fingers hold and pull back to rear of tool
Part M (Slide) and while holding Part M in place unscrew Part A and
remove mandrel from tool.
4. To assemble the new thread size Mandrel pull back part M and hold in
place while screwing on Part A (Mandrel) into the tool making sure it is
hand tight only. Then release Part M and push it forward by hand
towards front of tool. Part M will partially cover the hex nut head of
(Mandrel) locking the Mandrel in place in place.
5. Next screw Part B fully on( by hand) and then tighten using wrenches
Part C against Part B.
Note: BT-8 is shipped & setup for use with 6MM Rivet Nuts
4

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Note: Before setting Rivet Nut into an application check the
material thickness and hole size of the application.
Rivet-Nuts have specific hole sizes and material thicknesses (grip
range) specifications in order for them to set properly.
Loading Rivet-Nut On Tool
Stroke Adjustment
1. Using wrenches loosen Part D (Setting Nut) and Part E (Lock Nut)
from each other and continue turning Part E away from Part D to
allow you adjust Part D. Once Part D is adjusted lock it down using
part E.
2. Turn Part D towards the tool (tighten) to increase the stroke and
loosen Part D to decrease the stroke.
3. This procedure may be adjusted to get the Rivet Nut to pull up
tight and correctly form the blind side bulge (see Fig. 4)
1. Select your Rivet Nut and hold it in your hand with flange side
facing the tool.
2. While holding the Rivet Nut tight so it does not spin in your hand
slightly rest it against and hold it level against Part A Mandrel.
3. Press Trigger Part K and hold it until the tool stops then release
trigger. Do Not Press Trigger a Second Time
4. If the flange of the Rivet Nut is not up against part B then you
can manually turn on the Rivet Nut until it is against Part B.
5. Part A mandrel thread should be fully engaged with Rivet Nut
threads. If threads are not fully engaged go to stroke adjustment as
follows.
itself out from the set Rivet Nut
5
Each full turn of Part D = approximately .040 inch in stroke
It is suggested that you test your adjustments in a test plate
with the same hole size and material thickness before production
Note: To prevent failure remember that when choosing a
Rivet Nut size be aware that they have specific specifications for
hole size and grip range (material thickness) for the application
that you are setting them in.
Setting Rivet-Nut into Application
Holding the tool parallel to the application insert the Rivet Nut
into the hole and pull Trigger K and hold it until tool reverses

6

7

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Rechargeable battery
Rated voltage: 18.0 V
Number of cells: 5
Type of cells: Li-ion
Capacity: 2.0 Ah
Weight: 0.4 kg
Safety information
Caution!
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards:
● The charger must only be used to charge rechargeable batteries.
● Regularly check the plug, power cable and charger and have them
repaired by Service or by an authorized electrician when damaged.
● Use only genuine power cables and genuine spare parts for repairs.
● Never use the charger in a humid or wet environment or close to
flammable liquids or gases. Danger of Explosion!
●Take the charger out of its packaging before use.
● Using minimum force, insert the battery in the correct position
(+pole to +pole) into the charger.
● Never try to charge non-rechargeable batteries.
● Store the charger in a dry, closed room and out of the reach of
children.
● Never insert metallic parts into the battery compartment - danger of
short circuiting.
● If the charger is wall-mounted, make sure that external influences
(e.g. vibration) cannot
● cause the battery to fall out of the charger.
● The battery charger is designed only for use at altitudes up to 2000
m above sea level.
●This battery charger must not be operated by persons with restricted
physical, sensory or mental abilities nor by inexperienced or unskilled
persons unless they are supervised by someone who is responsible
for safety or receive instructions from them on how to use the
charger.
8

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Caution!
Rechargeable battery
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards:
● Never try to charge a damaged battery.
● Do not insert a dirty or wet battery into the charger.
● Never discard batteries into household waste, fire or into water.
● Do not charge batteries at a temperature below 0℃!
Charging procedure
● Only charge batteries at a temperature between 0℃ and 40℃!
● Take the quick charger out of its packaging and connect to the power
supply. Pay attention to the voltage specified on the rating plate!
● Using minimum force, insert the battery in the correct position (+pole to
+pole) into the charger.
● The charging operation starts automatically.
Function indicators
Charging times
* Charging times may vary depending on the residual capacity and the
battery temperature.
Battery care
●To achieve an optimum charge, allow the battery to cool down before
inserting it in the charger.
●The battery can be recharged approx. 1000 times and reaches its full
capacity after several charges.
● Do not insert the battery into the charger after each use.
●Only charge the battery when it is discharged and blind rivet nuts can no
longer be set. Only recharge the battery after a prolonged idle period.
Steady green
Flashing green
Steady red
Flashing red
Battery charged / trickle charging
Charging
Impermissible charging temperature
Battery defective
Battery type
2.0 Ah
4.0 Ah
Part No.
1 5000 020
1 5000 040
Charging time(1.5A) Charging time(2.4A)
approx. ≤60 min
approx. ≤120 min
approx.≤90 min
9

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Caution!
●Significantly shorter battery operating times, despite proper recharging,
indicate that the battery needs to be replaced.
●Store batteries in a dry place where there is no danger of frost. The
optimum operating temperature range is 10 ℃ to max. 50 ℃.
1. Environmental protection
If batteries need to be replaced, please observe the following:
● Return used rechargeable batteries to your dealer or to for recycling.
● Never discard used batteries into household waste, fire or into water!
In all EU countries the relevant national regulations for implementing
the EU guideline shall apply.
●In accordance with the EU Directive 2002/96/EC (WEEE), in Germany,
this tool is regis- tered under the WEEE Reg.-No. DE 45695505. If the
tool has an 8-digit serial number it can be returned free of charge to for
correct disposal.
2. Repairs
Repairs under warranty are carried out by the manufacturer. Repairs outside
the warranty period should only be carried out by skilled technical personnel.
Failure to observe the assembly and setting procedures and operation by
non-skilled personnel may result in serious damage to the blind rivet nut setting
tool. In case of doubt, always send in the blind rivet nut setting tool to an
authorized Marson Repair location.
3 Troubleshooting
3.1 Blind rivet nut does not screw on
Keep switch K pressed until the tool stops
Nut thread defective
Threaded mandrel A defective
Use new nut
Change threaded mandrel A
Cause Corrective measures
Battery discharged
Nut does not rest against
nosepiece
Nut unscrews again
Threaded mandrel length x incorrect; adapt
to nut length
Battery switched off because it has
been idle for longer than 21 days
While it is screwed on, hold the nut until
the tool stops
Charge battery, replace if necessary
Place battery in the charger for 2 minutes
10

2. Blind rivet nut setting tool
2.1 Use for intended purpose
The blind rivet nut setting tool must only be used for the purpose of setting
blind rivet nuts as described in these operating instructions. Observe the
safety information!
2.2 Safety information
The following safety rules must be observed to ensure adequate
protection against electric shock, injuries or fire hazards
● The blind rivet nut setting tool is intended solely for the purpose of
processing blind rivet nuts.
● Never overload the blind rivet nut setting tool; work within the specified
working capacity.
● Never use the blind rivet nut setting tool in a humid or wet environment
or close to flammable liquids or gases. Danger of explosion!
● Ensure that the battery is properly secured in the handle.
● Always remove the battery when the blind rivet nut setting tool is not in
use and for maintenance.
● Never use the blind rivet nut setting tool as a hammer.
● When not in use, keep the blind rivet nut setting tool in a dry, closed
room and out of the reach of children.
● Always wear protective goggles when working with the blind rivet nut
setting tool. Personal protective equipment such as protective clothing,
gloves, safety helmet, non-slip footwear, ear protection and fall arresting
device is recommended.
● The air inlets for the motor must not be obstructed; do not insert any
objects into them.
● When setting down the blind rivet nut setting tool, make sure that
itcannot fall.
● Use only genuine spare parts for repair.
● Repairs must be carried out only by skilled personnel. In case of doubt,
always send in the blind rivet nut setting tool to the manufacturer.
● Do not use the tool without material! The blind rivet nut could be flung
from the blind rivet nut setting tool! Never turn the blind rivet nut setting
tool towards yourself or towards other persons!
2.3 Working range
Sets blind rivet nuts up to M10 steel.
2.4 Equipment/accessories
Nosepieces: M6 in working position
M4, M5 in accessory magazine
M8, M10 available as special accessory on request
Wrench: Hexagon screwdriver WAF 4
Hanger: Concealed in housing
Battery charger: 230 V, 50 Hz
Quick-change battery: 18.0 V
2.5 Technical data
Weight: 2.15 kg (with battery,
without accessory
magazine)
Max. setting stroke: 6 mm
Drive: 18.0 V DC motor
Tensile force: 16 kN
Noise emission: LPA 76.5 dB (A), measurement uncertainty K=3 dB
Vibration: < 2.5 m/s², measurement uncertainty K=1.5 m/s²
2.6 Threaded mandrels/nosepieces
2.7 Start-up
Before starting the riveting tool, read and observe the operating instructions
as well as safety information and keep in a safe place.
● Insert fully charged battery in correct position into the blind rivet nut setting
tool.
● Select nosepiece and threaded mandrel from Table 2.6 and screw on (M6
in working position).
The air inlets for the motor must not be obstructed; do not insert any objects
into them.
2.7.1 Setting the threaded mandrel length x (Fig. 2)
● Set the threaded mandrel length x to the blind rivet nut length by
turning the nosepiece B.
● Fully utilise the thread depth of closed blind rivet nuts (Fig. 2; 4).
● Secure setting of nosepiece B with lock nut C.
2.7.2 Adjusting the setting stroke y (Fig. 2)
● The setting stroke y depends on the size of the blind rivet nut
(M3-M10) and of the rivetable material z (Fig. 4).
Reference values for setting stroke y:
● The setting stroke y is adjusted by screwing the setting nut D in and out.
● Initially adjust the setting stroke y to the “min.” value and then set a blind
rivet nut.
● If the blind rivet nut does not form a distinct closing as shown in Fig. 4 ,
increase the setting stroke y in steps.
● Secure the setting nut D with lock nut E.
Caution!
If faults occur that are indicated by the red lamp and cannot be rectified as described
above, have the blind rivet nut setting tool repaired by a skilled technician or send it
to an authorized Marson repair center.
3.1 Set blind rivet nut is loose
Setting stroke too short Increase setting stroke
Cause Corrective measures
Switch K released too early
Keep switch K pressed until automatic
changeover and unscrewing are finished
3.2 Threaded mandrel does not unscrew
Setting stroke adjusted incorrectly
Charge battery; replace if necessary
Cause Corrective measures
Battery discharged
Decrease setting stroke
Blind rivet nut setting tool not in
front end position
Cause Corrective measures
Release trigger button
3.3 Red lamp indicates fault
When pressing the trigger button
11