HP FlexNetwork HSR6800 User manual
HP HSR6800 Routers
Installation Guide
Part number: 5998-4040
Document version: 6PW102-20140210
5998-4040
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Contents
Preparing for installation ············································································································································· 1
Safety recommendations ··················································································································································1
Safety symbols ··························································································································································1
Electricity safety ························································································································································2
Laser safety································································································································································2
Router moving···························································································································································2
ESD prevention ·························································································································································3
Examining the installation site ·········································································································································4
Weight support·························································································································································4
Temperature ······························································································································································4
Humidity ····································································································································································5
Altitude ······································································································································································5
Cleanness··································································································································································5
Cooling system ·························································································································································6
EMI·············································································································································································7
Lightning protection··················································································································································8
Space·········································································································································································8
Power supply·····························································································································································8
Installation accessories ·····················································································································································8
Installing the router·····················································································································································10
Installation flow ······························································································································································ 10
Installing a cable management bracket······················································································································· 10
Installing the router in a 19-inch rack ·························································································································· 11
Installing cage nuts to the rack ···························································································································· 11
Installing the mounting brackets to the router····································································································· 12
Installing the router in a 19-inch rack ················································································································· 13
Grounding the router ····················································································································································· 13
Installing a power module············································································································································· 14
Installing an MPU and a switching fabric module······································································································ 15
Installing an RSE-X2 MPU ····································································································································· 15
Installing an SFE-X1 switching fabric module····································································································· 15
Installing an LPU ····························································································································································· 16
Installing a HIM/MIM···················································································································································· 17
Installing a CF card························································································································································ 18
Installing optional components ····································································································································· 18
Installing an air filter ············································································································································· 18
Connecting the power cord ·········································································································································· 20
Connecting an AC power cord ··························································································································· 20
Connecting DC power cords ······························································································································· 21
Connecting interface cables······································································································································25
Connecting the AUX cable············································································································································ 25
Overview································································································································································ 25
Connecting the AUX cable ··································································································································· 25
Connecting an Ethernet cable······································································································································· 26
Overview································································································································································ 26
Making an Ethernet cable ···································································································································· 27
Connecting an Ethernet cable······························································································································ 28
Connecting a fiber cable ·············································································································································· 28
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Transceiver module overview······························································································································· 28
Fiber cable overview············································································································································· 29
Connecting a fiber cable······································································································································ 30
Connecting an E1/T1 cable ········································································································································· 31
Overview································································································································································ 31
Connecting an E1/T1 cable ································································································································ 32
Connecting a CE3/CT3 cable ····································································································································· 34
Overview································································································································································ 34
Connecting a CE3/CT3 cable····························································································································· 34
Connecting a serial port cable ····································································································································· 35
Overview································································································································································ 35
Connecting a serial port cable ···························································································································· 37
Accessing the router···················································································································································39
Login methods································································································································································· 39
Logging in through the console port ···························································································································· 39
Setting up a configuration environment ·············································································································· 39
Setting terminal parameters·································································································································· 40
Powering on the router ·················································································································································· 43
Verifying before power-on···································································································································· 43
Powering on the router ········································································································································· 43
Displaying boot information································································································································· 43
Logging in to the router through Telnet/SSH ·············································································································· 44
Logging in to the router through the AUX port············································································································ 44
Configuring basic settings············································································································································· 45
Replacement procedures ···········································································································································46
Safety recommendations ··············································································································································· 46
Replacing a power module··········································································································································· 46
Replacing an MPU and a switching fabric module···································································································· 47
Prerequisites ··························································································································································· 47
Replacing an RSE-X2 MPU ··································································································································· 47
Replacing an SFE-X1············································································································································· 47
Replacing an LPU ··························································································································································· 48
Replacing a HIM/MIM·················································································································································· 49
Replacing a CF card······················································································································································ 50
Replacing a transceiver module ··································································································································· 50
Replacing a fan tray ······················································································································································ 51
Replacing a fan tray for an HSR6802/HSR6804 router·················································································· 51
Replacing a fan tray for an HSR6808 router····································································································· 51
Replacing an air filter ···················································································································································· 52
Replacing an air filter for an HSR6802/HSR6804 router ··············································································· 52
Replacing an air filter for an HSR6808 router··································································································· 53
Replacing a memory module········································································································································ 53
Memory module structure ····································································································································· 54
Replacing a memory module ······························································································································· 54
Hardware management and maintenance ··············································································································56
Displaying the hardware information of the router ···································································································· 56
Displaying the version information of the router································································································ 56
Displaying the running statistics for the router ··································································································· 57
Displaying detailed information about a card ··································································································· 57
Displaying the electrical label data····················································································································· 58
Displaying the CPU usage statistics····················································································································· 59
Displaying the MPU memory usage ···················································································································· 59
Displaying the CF card information ···················································································································· 60
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Displaying the fan operating status····················································································································· 60
Displaying the power module operating status·································································································· 61
Displaying the alarming thresholds of a card············································································································· 61
Port configuration and management···························································································································· 62
Configuring a combo interface···························································································································· 62
Displaying and verifying transceiver modules ··································································································· 63
Active and standby switchover for MPUs···················································································································· 64
Troubleshooting system exceptions ······························································································································ 64
Configuring the exception handling methods ···································································································· 64
Displaying the exception handling method ········································································································ 65
Rebooting a card or router ··········································································································································· 65
Troubleshooting··························································································································································67
MPU failures ··································································································································································· 67
RUN LED is off ······················································································································································· 67
RUN LED fast flashes············································································································································· 67
ALM LED is steady on or flashes·························································································································· 67
PALM LED is steady on ········································································································································· 68
LPU failures ····································································································································································· 68
RUN LED is off ······················································································································································· 68
RUN LED fast flashes············································································································································· 69
Power module failures ··················································································································································· 69
Power LED is off····················································································································································· 69
Red power LED is on············································································································································· 70
Fan failures ····································································································································································· 70
Fan tray is absent ·················································································································································· 70
ALM LED is red ······················································································································································ 70
HIM/MIM failures·························································································································································· 71
Configuration system problems ···································································································································· 71
No terminal display ·············································································································································· 71
Garbled terminal display······································································································································ 71
No response from the serial port························································································································· 72
Dealing with password loss ·········································································································································· 72
Examining the state of password recovery capability······················································································· 73
Dealing with console login password loss when password recovery capability is enabled ························ 74
Dealing with user privilege level password loss when password recovery capability is enabled··············· 75
Dealing with password loss when password recovery capability is disabled ··············································· 76
Cooling system failure ··················································································································································· 77
Ethernet port failure························································································································································ 77
HIM/MIM, cable, and connection failure··················································································································· 78
Software upgrade failures············································································································································· 78
No response from the serial port of the MPU····································································································· 78
TFTP upgrade failure ············································································································································· 78
FTP upgrade failure··············································································································································· 79
System software image file missing errors ·················································································································· 79
Appendix A Chassis views and technical specifications ························································································80
Chassis views ································································································································································· 80
HSR6802 ······························································································································································· 80
HSR6804 ······························································································································································· 81
HSR6808 ······························································································································································· 83
Dimensions and weight ················································································································································· 84
Power consumption························································································································································ 85
Power module································································································································································· 86
AC power module················································································································································· 86
iv
DC power module ················································································································································· 87
Fan tray specifications··················································································································································· 89
MPU················································································································································································· 90
RSE-X2 ···································································································································································· 90
Components ··························································································································································· 92
SFE-X1····································································································································································· 94
LPU··················································································································································································· 95
FIP-110 ··································································································································································· 95
FIP-210 ··································································································································································· 97
FIP-300 ··································································································································································· 98
FIP-310 ·································································································································································100
FIP-600 ·································································································································································102
SAP-48GBE ··························································································································································103
SAP-24GBP ··························································································································································104
SAP-48GBP ··························································································································································106
SAP-4EXP······························································································································································107
SPE/OAP ······································································································································································108
HIM/MIM······································································································································································108
Appendix B LEDs····················································································································································· 109
MPU and switching fabric module LEDs····················································································································109
LPU LEDs········································································································································································111
FIP LEDs·································································································································································111
SAP LEDs ······························································································································································114
SPE LEDs········································································································································································117
HIM/MIM LEDs ····························································································································································117
Power module LEDs······················································································································································117
Fan LEDs········································································································································································118
Appendix C Arranging slots and numbering interfaces······················································································· 121
Slot arrangement··························································································································································121
Available slots for cards··············································································································································122
Numbering interfaces ··················································································································································123
Examples·······································································································································································123
Example 1 ····························································································································································123
Example 2 ····························································································································································123
Appendix D Cable management··························································································································· 125
General cabling requirements ····································································································································125
Minimum curvature radius of cables ·················································································································125
Minimum curvature radius of fibers···················································································································125
Labeling cables·····························································································································································125
Cable management guidelines···································································································································126
Cable routing example················································································································································128
Support and other resources ·································································································································· 129
Contacting HP ······························································································································································129
Subscription service ············································································································································129
Related information······················································································································································129
Documents····························································································································································129
Websites·······························································································································································129
Conventions ··································································································································································130
Index ········································································································································································ 132
1
Preparing for installation
The HP HSR6800 routers include the following models: HSR6802, HSR6804, and HSR6808.
Table 1 Models for the HP HSR6800 Routers
Product code Full name RMN
Abbreviation
JG361A HP HSR6802 Router chassis BJNGA-BB0002 HSR6802
JG362A HP HSR6804 Router chassis BJNGA-BB0003 HSR6804
JG363A HP HSR6808 Router chassis BJNGA-BB0004 HSR6808
JG364A RT-RSE-X2 RSE-X2 RSE-X2
JG779A RT-RSE-X2-TAA RSE-X2 RSE-X2-TAA
JC166B RT-FIP-110-H3 FIP-110 FIP-110
JC167B RT-FIP-210-H3 FIP-210 FIP-210
JG671A RT-FIP-300 FIP-300 FIP-300
JG672A RT-FIP-310 FIP-310 FIP-310
JG360A RT-FIP-600 FIP-600 FIP-600
JC567A RT-SAP-48GBE-H3 SAP-48GBE SAP-48GBE
JC568A RT-SAP-24GBP-H3 SAP-24GBP SAP-24GBP
JG556A RT-SAP-48GBP SAP-48GBP SAP-48GBP
JG366A RT-SAP-4EXP SAP-4EXP SAP-4EXP
IMPORTANT:
For regulatory identification purposes, every HSR6800 Router is assigned a regulatory model
number(RMN). These regulatory numbers should not be confused with the marketing name HP HSR6800,
or product codes.
Safety recommendations
Safety symbols
When reading this document, note the following symbols:
WARNING means an alert that calls attention to important information that if not understood or
followed can result in personal injury.
CAUTION means an alert that calls attention to important information that if not understood or
followed can result in data loss, data corruption, or damage to hardware or software.
2
Electricity safety
•Locate the emergency power-off switch in the room before installation. Shut the power off at once in
case accident occurs. Disconnect the power cord of the router if necessary.
•Use an uninterrupted power supply (UPS).
•Do not work alone when the router has power. Do not touch any power plug when it is connected.
•Always make sure the power has been disconnected during the installation and replacement.
Laser safety
W
ARNING!
•Do not stare into any fiber port when the router has power. The laser li
g
ht emitted from the optical fiber
might hurt your eyes.
•Use fiber test equipment, rather than a microscope or magnifier to observe an operatin
g
fiber connector
or port when you test link connectivity or system parameters.
The routers are Class 1 laser devices.
When you connect an optical fiber, follow these guidelines:
•Some interface modules on the router provide shielded covers for the fiber ports (such as SFP ports).
Before using such fiber ports, remove the shielded covers. Keep the shielded covers secure. When
the fiber ports are not in use, install the shielded covers.
•Fiber connectors are fitted with dust caps. Keep the dust caps secure when the fiber connectors are
in use. Install dust caps when the fiber connectors are not in use to avoid damage to their end face.
Replace the dust cap if it is loose or polluted.
•Before connecting an optical fiber, use dust free paper and absolute alcohol to clean the end face
of the two fiber connectors. You can brush the end faces only in one direction.
•After a fiber is installed well, the bend radius must be not less than 10 cm (3.94 in).
•If the fiber has to pass through a metallic board hole, the hole must have a sleek and fully filleted
surface. (The filleting radius must be not less than 2 mm, or 0.08 in.) When passing through a
metallic board hole or bending along the acute side of mechanical parts, the fiber must wear
jackets or cushions.
Router moving
W
ARNING!
Do not hold the handle of the fan tray or power supply, the handle of the rear cover of the chassis, or the
air vents of chassis. Any attempt to carry the router with these parts might cause equipment damage or
even bodily injury.
When you move a router, follow these guidelines:
•Lift and put down the chassis slowly and never move suddenly.
•When you move a heavy router or multiple routers, use a pallet jack.
•Before moving the chassis, turn off the power switch and remove all cables, USB devices, and
mounting brackets.
3
•If the router needs to be moved over a long distance, remove all field replacement units (FRUs), such
as HIMs/MIMs, put them separately in anti-static bags, and install the filler panels supplied with
router.
•If the router needs to be moved over a short distance, make sure all FRUs are securely seated in slots
and the screws are fastened.
•Make sure the accessories of the router are not lost or damaged during router moving.
•Make sure the ground is dry and flat and anti-slip measures are in place.
•Keep the chassis and installation tools away from walk areas.
ESD prevention
To prevent electrostatic discharge (ESD), follow these guidelines:
•Make sure the router and the rack are well grounded.
•An anti-static floor is installed and well grounded.
•Take dust-proof measures for the equipment room.
•Maintain the humidity and temperature in the acceptable range.
•Always wear an ESD wrist strap and ESD cloth when touching a circuit board or transceiver module.
•Place the removed CF card or LPU on an antistatic workbench, with the face upward, or put it into
an antistatic bag.
•Touch only the edges, instead of electronic components when you observe or move a removed CF
card or LPU.
To attach an ESD wrist strap:
1. Wear the wrist strap on your wrist.
2. Lock the wrist strap tight around your wrist to keep good contact with the skin.
3. Insert the ESD plug into the ESD socket.
4. Make sure the rack is well grounded.
4
Figure 1 Attaching an ESD wrist strap
(1) ESD wrist strap (2) Lock
(3) ESD plu
g
CAUTION:
Check the resistance of the ESD wrist strap for safety. The resistance readin
g
should be in the ran
g
e of 1
to 10 megohm (Mohm) between human body and the ground.
Examining the installation site
The routers can only be used indoors. To make sure the router operates correctly and to prolong its
service lifetime, the installation site must meet the following requirements:
Weight support
Make sure the floor can support the total weight of the router and accessories (such as the rack and
HIMs/MIMs). For the weight of the router and accessories, see "Appendix A Chassis views and technical
specifications."
Temperature
To ensure normal operation of the router, make sure the room temperature meets the requirements
in Table 2.
5
Table 2 Temperature requirements
Item Tem
p
erature
Operating temperature 0°C to 45°C (32°F to 113°F)
Storage temperature –40°C to +70°C (–40°F to +158°F)
Humidity
Maintain appropriate humidity in your equipment room, as described in Table 3.
•Lasting high relative humidity tends to cause poor insulation, electricity creepage, mechanical
property change of materials, and corrosion of metal parts.
•Lasting low relative humidity is likely to result in loose screws due to washer contraction, and even
ESD, which causes the circuits to fail.
Table 3 Humidity requirements
Item Humidit
y
Operating humidity (noncondensing) 10% to 95%
Storage humidity (noncondensing) 5% to 95%
Altitude
Table 4 Altitude requirements
Item Altitude
Operating altitude –60 m (–196.85 ft) to 4 km (2.49 miles)
Storage altitude –60 m (–196.85 ft) to 4.5 km (2.80 miles)
Cleanness
Dust buildup on the chassis might result in electrostatic adsorption, which causes poor contact of metal
components and contact points, especially when indoor relative humidity is low. In the worst case,
electrostatic adsorption can cause communication failure.
Table 5 Dust concentration limit in the equipment room
Substance Concentration limit (
p
articles/m3)
Dust particles 3 x 104
(No visible dust on desk in three days)
NOTE:
Dust particle diameter ≥5 μm
The equipment room must also meet strict limits on salts, acids, and sulfides to eliminate corrosion and
premature aging of components, as shown in Table 6.
6
Table 6 Harmful gas limits in an equipment room
Gas Max. (m
g
/m3)
SO20.2
H2S 0.006
NH30.05
Cl20.01
Cooling system
Fan trays of the routers are hot swappable and support automatic fan speed adjustment. To ensure good
ventilation, the following requirements must be met:
•Leave at least 10 cm (3.94 in) of clearance at the inlet and outlet air vents.
•The installation site has a good cooling system.
Figure 2 Airflow through the HSR6804 chassis
NOTE:
A
n HSR6802 router uses the same airflow system as an HSR6804 router.
7
Figure 3 Airflow through the HSR6808 chassis
EMI
Electromagnetic interference (EMI) might be coupled from the source to the router through the following
coupling mechanisms:
•Capacitive coupling
•Inductive coupling
•Radiative coupling
•Common impedance coupling
•Conductive coupling
To prevent EMI, take the following actions:
•Take measures against interference from the power grid.
•Do not use the router together with the grounding equipment or lightning-prevention equipment of
power equipment, and keep the router far away from them.
•Keep the router far away from high-power radio launchers, radars, and equipment with high
frequency or high current.
•Use electromagnetic shielding when necessary.
8
Lightning protection
To protect the router from lightning better, do as follows:
•Make sure the grounding cable of the chassis is well grounded. For how to connect the grounding
cable, see "Grounding the router."
•Make sure the grounding terminal of the AC power receptacle is well grounded.
•Install a lightning arrester at the input end of the power supply to enhance the lightning protection
capability of the power supply.
•Install a special lightning arrester at the input end of outdoor signal lines (for example, E1 line) to
which interface modules of the router are connected to enhance the lightning protection capability.
Space
•Because the router is heavy, install the router to the rack with the rack shelf.
•For ease of installation and maintenance, reserve at least 1 m (3.28 ft) of clearance between the
rack and walls or other devices.
•For heat dissipation, make sure the headroom in the equipment room is no less than 3 m (9.84 ft),
and an appropriately sized air conditioner is provided.
Power supply
•Make sure the power supply system at the installation site is stable and meets the requirements of
the power modules, including the rated input voltage.
•Select power modules based on the power consumption of the cards and fan trays. For more
information about system power consumption and technical specifications of power modules, see
"Power consumption," and "Power module."
Installation accessories
Console cable
(supplied with the
router)
Grounding cable
(supplied with the
router)
ESD wrist strap
(supplied with the
router)
Mounting bracket
and cable
management bracket
for the HSR6802
(supplied with the
router)
Mounting bracket
and cable
management
bracket for the
HSR6804
(supplied with the
router)
9
Mounting brackets
for the HSR6808
(supplied with the
router)
Cable management
bracket for the
HSR6808 (supplied
with the router)
M6 cage nut
(supplied with the
router)
M6 screws (supplied
with the router)
Cable tie
(user-supplied)
ESD gloves
(user-supplied)
10
Installing the router
Installation flow
Figure 4 Installation flow
Installing a cable management bracket
The cable management brackets of the HSR6802 and HSR6804 are provided with mounting brackets.
You need to install a cable management bracket for an HSR6808 router.
To install a cable management bracket:
1. Face the front of the router.
2. Align the screw holes on the cable management bracket with the screw holes on the front panel of
chassis, and use a Phillips screwdriver to fasten the screws.
Start
Install the router to a 19-inch rack
Install a cable management bracket
（only on HSR6808 router）
Ground the router
Install a power module
Install an MPU and a switching fabric
module
Install an LPU
Install a HIM/MIM
Install a CF card
Install optional components
Connect the power cord
End
Unpacking the router
11
Figure 5 Installing a cable management bracket
Installing the router in a 19-inch rack
The procedures for installing an HSR6800 router in a rack are similar. This section uses an HSR6802
router as an example.
To install the router in a rack, you need mounting brackets and a rack shelf.
Installing cage nuts to the rack
1. Locate the installation position for the router and then install a rack shelf to the rack.
2. As shown in Figure 6, align the bottom of the front mounting bracket with the rack shelf and mark
the installation positions of cage nuts on the front rack posts.
12
Figure 6 Marking the positions of cage nuts
3. Insert one edge of a cage nut into the hole.
4. Use a flat-blade screwdriver to compress the other edge of the cage nut, and then push the cage
nut fully into the hole.
5. Repeat steps 3 and 4 to install other cage nuts to all the marked positions on the rack post.
Figure 7 Installing a cage nut
Installing the mounting brackets to the router
If you have ordered an air filter, install it to the router before you install the mounting brackets. For the
installation procedure, see "Installing an air filter."
Before you install the router to a rack, install the front mounting brackets to the left and right sides of the
router.
To install the front mounting brackets to the router, align the screw holes on the mounting brackets with the
screw holes on the left and right sides of the chassis, and then use a Phillips screwdriver to fasten the
screws.
5RU
5RU
13
Figure 8 Installing the front mounting brackets to the two sides of the router
Installing the router in a 19-inch rack
1. Put the router on the rack shelf.
2. Slide the router into the rack so the screw holes on the mounting brackets are aligned with holes
that are installed with cage nuts on the rack posts.
3. Use M6 screws to attach the mounting brackets to the rack posts. Make sure the rack shelf is even
and stable.
Figure 9 Installing the router in a rack
Grounding the router
W
ARNING!
Correctly connecting the router grounding cable is crucial to lightning protection and EMI protection.
To connect the grounding cable:
14
1. Remove the two grounding screws from the rear panel of the chassis.
2. Attach the grounding screw to the OT terminal of the grounding cable.
3. Use a Phillips screwdriver to fasten the grounding screw into the grounding screw hole.
4. Connect the other end of the grounding cable to the grounding strip of the rack.
Figure 10 Connecting the grounding cable to the grounding hole of router
IMPORTANT:
•The resistance reading should be smaller than 5 ohms between the chassis and the ground.
•To guarantee the grounding effect, use the grounding cable provided with the router to connect to the
grounding strip in the equipment room as long as possible.
Installing a power module
Each of an HSR6802 and an HSR6804 router provides two power module slots. An HSR6808 router
provides four power module slots. Slots except the Slot 1 (PWR1) are provided with filler panels. The
routers support both AC (PSR650-A and PSR1200-A) and DC (PSR650-D and PSR1200-D) power
modules, but AC and DC power modules cannot work together. The power modules in use must be of the
same specification.
Before you install the power module, make sure the power switch is off and the grounding cable is well
grounded.
The procedures for installing power modules are the same. This section uses a PSR650-A as an example.
To install a power module:
1. Face the front of the router and locate the slot to be used.
2. Loosen the captive screws with a Phillips screwdriver to remove the filler panel from the slot.
Keep the removed filler panel for future use.
Skip this step if you install the power module to the PWR1 slot.
3. Holding the handle of the power module with one hand and supporting the bottom of the power
module with the other hand, insert the power module slowly along the slide rails until it makes close
contact with the backplane.
4. Use a Phillips screwdriver to fasten the captive screws on the two sides of the power module.
For more information about the power module LED description, see "Power module LEDs."
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4
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