HP Performance Optimized Datacenter 20c Manual

HP Performance Optimized Datacenter 20c
Maintenance and Service Guide—International
Abstract
This guide provides maintenance and service instructions for the HP Performance Optimized Datacenter 20c (HP POD 20c).
Part Number: 732011-001
June 2013
Edition: 1

© Copyright 2013 Hewlett-Packard Development Company, L.P.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express
warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall
not be liable for technical or editorial errors or omissions contained herein.

Contents 3
Contents
Illustrated parts catalog ................................................................................................................. 5
Structural component identification .............................................................................................................. 5
Life safety component identification ............................................................................................................. 5
Electrical power component identification..................................................................................................... 8
Control cabinet component identification.................................................................................................... 12
HP POD 20c racks .................................................................................................................................. 13
Aisle clearances...................................................................................................................................... 14
Cold aisle clearance...................................................................................................................... 14
Hot aisle clearance........................................................................................................................ 15
Replaceable components.......................................................................................................................... 15
Installation considerations......................................................................................................................... 17
Safety and IEC compliance............................................................................................................. 17
Fire detection and suppression.................................................................................................................. 18
Removal and replacement procedures........................................................................................... 19
Buttons................................................................................................................................................... 19
EPO button ................................................................................................................................... 19
DIN rail components................................................................................................................................ 21
Control relay module ..................................................................................................................... 22
Door position devices .............................................................................................................................. 23
Limit switch ................................................................................................................................... 23
Electrical ................................................................................................................................................ 24
Busway drop box .......................................................................................................................... 24
Fans ...................................................................................................................................................... 28
IT cooling fan................................................................................................................................ 28
Cooling fan bank assembly ............................................................................................................ 30
Cooling fan controller .................................................................................................................... 32
Ventilation fan............................................................................................................................... 34
Filters..................................................................................................................................................... 35
Heat exchanger air filters ............................................................................................................... 35
VESDA filter.................................................................................................................................. 36
Rittal SK 3243 ventilation fan filter................................................................................................... 38
Fire alarm activation................................................................................................................................ 39
Manual call point safety glass replacement ....................................................................................... 39
Indicators ............................................................................................................................................... 42
ECS touchscreen and EPO indicators ............................................................................................... 42
Fluid system components .......................................................................................................................... 44
Chilled water supply and return header pressure sensors .................................................................... 45
Chilled water flow sensor ............................................................................................................... 46
Chilled water system temperature sensor .......................................................................................... 47
Chilled water temperature sensor internal components........................................................................ 49
Valves.......................................................................................................................................... 51
Heat exchanger ............................................................................................................................ 53
Humidifier .................................................................................................................................... 53
Lights..................................................................................................................................................... 57
LED light....................................................................................................................................... 57
Sensors.................................................................................................................................................. 58

Contents 4
Drain pan sensors.......................................................................................................................... 58
Differential pressure sensors............................................................................................................ 60
EPO temperature sensors................................................................................................................ 61
Humidity sensor............................................................................................................................. 62
Temperature sensors (cold aisle) ...................................................................................................... 64
Temperature sensors (hot aisle)........................................................................................................ 65
Switches ................................................................................................................................................ 67
ECS power switch ......................................................................................................................... 67
Periodic maintenance.................................................................................................................. 69
Periodic maintenance overview................................................................................................................. 69
Qualified personnel................................................................................................................................. 69
Cooling system ....................................................................................................................................... 69
Leak detection............................................................................................................................... 70
Leak isolation................................................................................................................................ 70
Humidifier (if installed)............................................................................................................................. 71
ECS....................................................................................................................................................... 72
Electrical ................................................................................................................................................ 72
Fire alarm and suppression system ............................................................................................................ 74
HP POD 20c structure.............................................................................................................................. 74
Life safety............................................................................................................................................... 75
Access control......................................................................................................................................... 76
Third-party components ............................................................................................................................ 76
Specifications............................................................................................................................. 77
General HP POD 20c specifications .......................................................................................................... 77
Electrical specifications .................................................................................................................. 77
Water specifications ...................................................................................................................... 78
Rack specifications .................................................................................................................................. 78
Thermal and air flow performance............................................................................................................. 78
Environmental specifications ..................................................................................................................... 78
Optional features specifications................................................................................................................. 79
Contacting HP............................................................................................................................ 80
Before you contact HP.............................................................................................................................. 80
HP contact information ................................................................................................................... 80
Regulatory information ................................................................................................................ 81
HP POD 20c regulatory compliance .......................................................................................................... 81
Safety and IEC compliance............................................................................................................. 81
Safety and regulatory compliance ............................................................................................................. 82
Turkey RoHS material content declaration................................................................................................... 82
Ukraine RoHS material content declaration................................................................................................. 82
Warranty information .............................................................................................................................. 82
Glossary.................................................................................................................................... 83
Documentation feedback ............................................................................................................. 85
Index......................................................................................................................................... 86

Illustrated parts catalog 5
Illustrated parts catalog
Structural component identification
The HP POD 20c documentation frequently refers to the specific components of the HP POD 20c as shown
in the following figure and described in the following table.
Item Component Description
1 Heat exchanger access hatches Enables access to the overhead heat exchangers
2 Emergency egress door Provides access to the POD in the event of an
emergency
3 Personnel access door Provides access to the POD
4 Facility chilled water return Facilitates the return of chilled water to the POD
5 Facility chilled water supply Facilitates the supply of chilled water to the POD
Life safety component identification
Internal life safety components

Illustrated parts catalog 6
End view shown
Item Component Description
1 Fire strobe light Indicates a fire alarm condition within the HP POD 20c
2 Fire horn Indicates a fire alarm condition within the HP POD 20c
3 EPO strobe Amber—An EPO event occurred and the HP POD 20c shut
down
4 ECS power switch Turns the main power to the 24V ECS system off and on
5 Main light switch Turns power to the HP POD 20c lights off and on
6 Fire alarm manual button Enables manual initiation of the fire system, which includes
activating the interior and exterior fire strobe lights and the
optional fire suppression system
7 Fire suppression abort button* Aborts the fire suppression system. A fire suppression abort
button is located next to each personnel door.
8 Fire alarm manual button Enables manual initiation of the fire system, which includes
activating the interior and exterior fire strobe lights and the
optional fire suppression system
9 Fire suppression abort button* Aborts the fire suppression system. A fire suppression abort
button is located next to each personnel door.
*This is an optional component that might not be included.
Internal emergency status indicators
The HP POD 20c has one fire strobe light that indicates a fire alarm condition.

Illustrated parts catalog 7
End view shown
External life safety components
Side view shown
Item Component Description
1 Fire strobe light Indicates a fire alarm condition within the HP POD 20c
2 Fire horn Indicates a fire alarm condition within the HP POD 20c
3 Optional EPO button Manually triggers an EPO shutdown within the HP POD 20c

Illustrated parts catalog 8
Electrical power component identification
Front view shown
Item Component Description
1 Demarcation box1Customer communication connection point for the following
components:
•
ECS
•
Access control
•
Phone
2 Fire box1Connection location for fire emergency and VESDAnet signals
3 480/415 transformer
cabinet2
Converts main power from 480V to 415V for POD operation
4 380-415 VAC WYE,
3-phase, 320 A
Feed A and B power for IT critical loads busways and house power
1The demarcation box and the fire box are communication data points that are provided on the POD by HP. Connecting
these data points is the responsibility of the customer, unless an approved Statement of Work is initiated.
2This cabinet is designed for two transformers. The transformers are an optional component that might not be included.
Main breaker locations

Illustrated parts catalog 9
Side view shown
Critical IT and transformer cabinet
Front view shown
External panel labels

Illustrated parts catalog 10
Front view shown
Item Electrical safety label Description
1 House panel cabinet high
voltage Provides a reminder to users there are high voltage electrical components inside the cabinet
2 Transformer cabinet high
voltage warning
Provides a reminder to users there are high voltage
transformers inside the cabinet
3 Disconnect label Provides the order for disconnecting the electrical panels
4 Short circuit current label States that the design of the POD can withstand the available
fault current and describes the electrical system
5 Arc flash warning Provides a reminder to users of the danger of arc flash and
required PPE
6 Grounding label Indicates the location of the grounding electrode connection
point
Side view shown
Item Electrical safety label Description
1 Main power cabinet high
voltage Provides a reminder to users there are high voltage electrical components inside the cabinet

Illustrated parts catalog 11
Item Electrical safety label Description
2 Do not enter label Provides a warning to users not to enter while a fire is
extinguishing
4 Power disconnect label States that power should be disconnected before maintenance
is performed
5 Short circuit current label States that the design of the POD can withstand the available
fault current and describes the electrical system
6 Arc flash warning Provides a reminder to users of the danger of arc flash and
required PPE
Internal panel labels
Front view shown
Item Electrical safety label Description
1 Power feeders caution label Cautions users about phase rotation for all power feeders
2 Wire color code Lists the 380-415 Y/200-240 V color codes:
•
Brown—Phase A/L1
•
Black—Phase B/L2
•
Grey—Phase 3/L3
•
Blue—Neutral
•
Green and yellow—Equipment ground
3 Panel schedule/circuit breaker
table/fuse list
Lists the layout and designation for all circuit breakers and lists
all fuse types and sizes

Illustrated parts catalog 12
Side view shown
1 Power feeders caution label Cautions users about phase rotation for all power feeders
2 Wire color code Lists the 380-415 Y/200-240 V color codes:
•
Brown—Phase A/L1
•
Black—Phase B/L2
•
Grey—Phase 3/L3
•
Blue—Neutral
•
Green and yellow—Equipment ground
3 Panel schedule/circuit breaker
table/fuse list Lists the layout and designation for all circuit breakers and lists all fuse types and sizes
Control cabinet component identification
Item Component Description
1 VESDA air sampling smoke
detection unit
An early warning, laser scan smoke detection unit

Illustrated parts catalog 13
Item Component Description
2 Fire alarm and suppression
release control panel
•
Controls all fire systems within the HP POD 20c, including the
smoke detection system, fire suppression system, fire pulls, and
so on
•
Includes a battery backup system that provides backup power
to the fire system during a utility power loss
3 ECS relays and ECS modules Relays for the ECS control, ECS communications, I/O connections,
and terminal block connections
4 EPO controller board and house
panel fuses Connections for the EPO system and fuses for other house panel components
5 Dual power supplies with
battery backup Provides 24 V DC power to the PLC, LED lighting, and ECS systems
HP POD 20c racks
The standard HP installed rack is a 50U rack. The HP POD 20c contains a total of 10 IT racks.
During maintenance, if you remove filler panels for maintenance purposes, you must replace them. Cold-aisle
to hot-aisle separation must be maintained.
CAUTION: If any racks contain empty RU space, use the HP POD 20c filler panels to maintain
the efficiency of the HP POD 20c thermal system. Filler panels are available from HP in 10-pack
quantities (part number AQ682A) and 100-pack quantities (part number AS993A).
For more information about racks and network cabling, see the HP Performance Optimized Datacenter
Networking Guide.

Illustrated parts catalog 14
Aisle clearances
Cold aisle clearance
The maximum protrusion of any installed IT component directly impacts the available cold aisle clearance for
removal and replacement of other IT components. Maximum component depth must follow the clear aisle
distance calculations. The following figure shows how to calculate this distance.
The maximum rack face-to-cold aisle wall distance is 39.5 inches. In the figure, Xrepresents any protrusion
into the cold aisle starting from the rack face of the installed IT component (for example, the bezel). Y
represents cold aisle clearance. The cold aisle clearance dictates the maximum depth (D) of any installed IT
component. To find the maximum cold aisle clearance, calculate 100.33 cm (39.5 in) - X = Y.
IMPORTANT: As the value for X increases, the value for Y decreases, which also decreases the
maximum depth allowed for an installed component.

Illustrated parts catalog 15
Hot aisle clearance
Hot aisle clearance is defined as the distance from the rear of the rack to the hot aisle wall. The reference
distance of 2.54 cm (16 in) must be considered when selecting IT infrastructure that will populate into the hot
aisle.
Replaceable components
The following components are available for order through HP for replacement by qualified personnel.
Spare part number Description
595107-001 SPS-FILTER SCREENS FRAME w/FILTER
595108-001 SPS-MAINT KIT FILTERS-AT979A
612980-001 SPS-BUS BAR 5 POLE 3M
612981-001 SPS-END CAP
612982-001 SPS-HOUSING COUPLER
612983-001 SPS-MOUNTING STUD M10
616611-001 SPS-POD FAN
616612-001 SPS-FAN TRAY ASSY
616613-001 SPS-CA FAN TRAY ASSY
616614-001 SPS-POD FAN PWR SUP CHASSIS
616615-001 SPS-POD PWR SUPPLY
637088-001 SPS-CPU TOUCH SCREEN
637090-001 SPS-TERMINAL DIGITAL OUTPUT 4CH
637092-001 SPS-TERMINAL END BUS EXT
637094-001 SPS-TERMINAL COUPLER ETHERCAT
637095-001 SPS-ANALOG INPUT 4 20MA 4CH
637096-001 SPS-TERMINAL ANALOG OUTPUT 0-10V 2CH
637099-001 SPS-TERMINAL DIGITAL INPUT 4CH
637100-001 SPS-TERMINAL 100PT INPUT 4CH

Illustrated parts catalog 16
Spare part number Description
637120-001 SPS-SENSOR TEMP POD
637129-001 SPS-TSAT 60
637136-001 SPS-SENSOR PRESSURE ABS 10 BAR
637137-001 SPS-SENSOR TEMP ROOM
641859-001
SPS-FILTER REPLACEMENT VESDA
660813-001 SPS-Switch ZCKM1H29
660814-001 SPS-Switch ZCKD15
660815-001 SPS-Sensor
660816-001 SPS-PCI card
660818-001
SPS-Sensor DMU/A-I-V1
660819-001 SPS-Cable WD-CS-2M
660821-001 SPS-Sensor RAF/A-1-I
660823-001 SPS-Flow Meter
718585-001 SPS-Pressure Gauge
718586-001 SPS-LED Light
718587-001 SPS-Heat Exchanger
718588-001 SPS-Humidifier
The component parts in the following table are electrical components that must be replaced by a qualified
electrician.
IMPORTANT:
A licensed electrician must connect the power according to all local and national
electrical codes, and must comply with manufacturer specifications.
Spare part number Description
660784-001 SPS-Breaker
660785-001 SPS-Breaker
660786-001 SPS-Breaker Shield
660787-001 SPS-Breaker
660788-001 SPS-Fuse-Switch
660789-001 SPS-Switch
660790-001 SPS-Surge Protector
660791-001 SPS-Breaker Assembly
660792-001 SPS-Transformer
660793-001 SPS-Transformer
660794-001
SPS-Switch
660795-001 SPS-Breaker
660796-001 SPS-Terminal Cover
660797-001 SPS-Adapter
660798-001 SPS-Breaker
660799-001 SPS-Breaker
660800-001 SPS-Breaker
660801-001 SPS-Breaker
660802-001
SPS-Relay Assembly
660803-001 SPS-Relay

Illustrated parts catalog 17
Spare part number Description
660804-001 SPS-Measurement Terminal
660805-001 SPS-Relay Assembly
660806-001 SPS-Relay Assembly
660807-001 SPS-Relay Assembly
660808-001 SPS-Breaker
660809-001 SPS-Breaker
660810-001 SPS-Power Supply QUINT-PS/1AC/24DC/20
660811-001
SPS-Pwr Sup QUINT-ORING/24DC/2X20/1X40
660812-001 SPS-Power Supply UPS-20A
660817-001 SPS-RELAY RM35LM33MW
660820-001 SPS-RELAY 072.11
660822-001 SPS-SWITCH VCF2 40A
The component part in the following table must be replaced by an authorized fire safety technician.
IMPORTANT:
These parts must be replaced by a licensed fire safety contractor according to all
local and regional fire codes, and in compliance with manufacturer specifications.
Spare part number Description
664746-001 SPS-DETECTOR SMOKE VESDA VLS 214
Installation considerations
CAUTION: All plumbing to and from the HP POD 20c must be completed by a licensed plumber.
All wiring in and around the HP POD 20c must be completed by a licensed electrician. Failure to
comply with these instructions can impact your warranty and/or result in equipment damage.
Safety and IEC compliance
The HP POD 20c is examined, tested, and found to be in compliance with IEC/EN 60950 Part 1 and Part
22 as an Information Technology Product. For more information, see "HP POD 20c regulatory compliance
(on page 81)."
The HP POD 20c is not suitable for long-term human occupancy. The HP POD 20c is Listed as a Product that
provides service access areas for periodic maintenance and service. These areas must be used only by
owner-authorized and qualified personnel who are trained in the maintenance and service of the HP POD
20c components.
IMPORTANT: Before installing the HP POD 20c, consult your local Authorities for applicable
regulations and to review site-specific location guidelines. If needed, obtain any necessary
permits.
Additional considerations for safety and Electrical compliance are as follows:
•The HP POD 20c is Certified as an Information Technology Product to IEC/EN 60950 Part 1 and Part
22.
•The HP POD 20c is evaluated as a "non-inhabitable product" that provides "service access" areas for
customer-authorized, qualified, and trained service personnel.

Illustrated parts catalog 18
•The electrical connections of the HP POD 20c are evaluated as feeder connections for connection to an
existing facility, and are not suitable as "service entrance" for connection to the utility.
•The HP POD 20c is designed for stationary installation outdoors in a Pollution Degree 3 environment,
in restricted access locations, with field wiring terminals provided for permanent supply connections.
•The HP POD 20c meets the following ratings.
Feature Specification
Category Rated Overvoltage Category III
Protection Surge protection device
Class Class1
Ambient temperature 2°C to 54°C (35.6°F to 129.2°F)
Relative humidity 0% to 100% humidity
•As part of the overall certification, relevant sections of the International Building Code have been
applied as part of the design and evaluation. The current design supports wind loads up to 144.84 kph
(90 mph).
Fire detection and suppression
The fire suppression system, supplied as an optional component for the HP POD 20c, is a "Manufacturer
Designed" system specifically designed for this HP product, in compliance with national standards.
The HP standard suppression system includes a Novec 1230 clean agent system. However, if the customer
or local Authorities require specific modifications or a replacement, HP can assist in these actions at the
expense of the customer.
HP does not certify that the fire suppression system that is installed in the HP POD 20c meets all local and
jurisdictional requirements. The customer is responsible for the following actions as related to the fire
suppression system:
•Verifying that the POD suppression system meets local codes, including specific local requirements for
initial and periodic inspections
•Arranging for and receiving all required local permits, including initial commissioning as well as
standard and repair maintenance
•Arranging for the connection of the agent tanks, refilling of tanks, and all system testing, including
pressure tests. All general maintenance of the suppression system must be completed by an authorized
technician.
Additional local requirements are not covered as part of the option price or basic installation and
deployment services, unless specifically included in an executed Statement of Work.

Removal and replacement procedures 19
Removal and replacement procedures
Buttons
EPO button
One EPO button is located on the POD interior near the main exit, and an optional second EPO button is
located on the POD exterior.
Removing the EPO button
1. Open the tamper cover.

Removal and replacement procedures 20
2. Remove the two screws securing the call point housing (1), and then remove the call point housing cover
(2).
3. Remove the retention device from the back of the EPO button (1), and then remove the EPO button (2).
Replacing the EPO button
1. Replace the EPO button (1), and then replace the retention device on the back of the EPO button (2).