HPC Punch Machine 1200PCH User manual

Punch Machine
™
Hand Operated Code Cutting Machine
© 2013 HPC, Inc. • Schiller Park, IL • 60176 • USA • www.hpcworld.com
No. 1200PCH
040413 36PCH_100_00
Exploded View
&
Parts List Inside

1
™
PUNCH MACHINE
No. 1200PCH
™
1.0 Introduction
The Punch Machine™(1200PCH), works on the same principle as the popular
1200CMB Code Machine (a known and proven system), but is more portable and
works without electricity. All that is needed to handle almost any code cutting
situation is included, and all the power you need is in the palm of your hand! The ease
with which changes can be made from one manufacturer’s specifications to another is
unparalleled!
In just a short time, you will be amazed to find that radically different set-ups, such
as Schlage to small Master to Best to double-sided Ford can be accomplished in an
average time of 10 to 30 seconds each.
State of the art code cutting is made possible through the use of cards that are inserted
beneath the lens. Quite often, just replacing the card is all that is required to change
from one manufacturer to another. No additional depth or space adjustments are required.
By inserting the correct card, selecting the proper punch and jaw, then moving the key
carriage both laterally and inward throughout the use of the two crank assemblies, the
key blank is positioned correctly beneath the punch.
A fully illustrated, step-by-step set of instructions are contained in the following pages.
Please be sure to spend some time reading and understanding all the steps thoroughly-
so that all of the unique capabilities of this versatile machine are fully understood.
IMPORTANT NOTE
This machine is designed to cut brass or soft steel key
blanks. The cutting of any hard steel or other alloys may
damage the machine.

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The Punch Machine™Manual Contents
1.0 Introduction.................................................................1
2.0 General Machine Movements....................................7
3.0 Holding & Gauging of Keys......................................15
4.0 Cutting the Key...........................................................27
5.0 Changing the Punch...................................................43
6.0 Depth Adjustment.......................................................53
7.0 Space Adjustment.......................................................63
8.0 Preventive Maintenance.............................................71
™
PUNCH MACHINE
No. 1200PCH
™
1.1 Preparation (Attaching the Punch Handle)..............5
Exploded View and Parts List...................................739.0

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™
PUNCH MACHINE
™
1200PCH Packaging Contents
Optional 1200PCH Accessories Available
HPC Software Individual Code Cards
Depth Adjustment
Manual 3/8 “Allen Wrench Punch/Die Wrench Wrenches
No. 1200PCH-MAN No. WRENCH-4 No. WRENCH-5 No. WRENCH-6 (2)
Punches
Code Cards
Nos. PCH-1011, PCH-14, (installed) and PCH-47
No. PDECK-104
Punch Machine
™
Hand Operated Code Cutting Machine
© 2009 HPC, Inc. Schiller • Park, IL • 60176 • USA • www.hpcworld.com
CardWare
™
www.hpcworld.com
1/8”Allen Wrench
No. WRENCH-9
No. 1200PCH

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PUNCH MACHINE
™
Code Cutting Key Machines
by HPC
www.hpcworld.com
Original Blitz™
CodeMax®
Switch Blitz™
X
No. 1200CMB
No. 1233CMSB No. 1200MAX
Tiger SHARK™
No. 123SHARK
No. 1200PCH

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PUNCH MACHINE
™
Preparation
Attach Punch Handle to The Punch Machine™
Should you need to package The Punch Machine™
for transport or shipping, you’ll need to remove the
Punch Handle Assembly. Simply reverse the above
procedure to remove the Punch Handle Assembly.
1. Insert handle into open hole of handle axle,
flush to opposite side.
2. Turn handle to straight up position.
3. Using a 1/8"Allen Wrench, insert
the provided 1/4"- 20 x 3/8" Dog Point
Allen Screw into hole located below
the handle and tighten. Lower handle.
Never lift the Punch Machine™by the
Handle! Always lift the Punch Machine™
from the bottom using both hands.
IMPORTANT NOTE!
No. 1200PCH

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visit us online at:
www.hpcworld.com
™
PUNCH MACHINE
™
No. 1200PCH

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™
PUNCH MACHINE
™
2.0
General Machine Movements
No. 1200PCH

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™
PUNCH MACHINE
™
Turn the Spacing Crank clockwise
to move the Key Carriage to the left.
Fig. 2.1
No. 1200PCH

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™
PUNCH MACHINE
™
Turn the Spacing Crank counterclockwise
to move the Key Carriage to the right.
Fig. 2.2
No. 1200PCH

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PUNCH MACHINE
™
Turn the Depth Crank clockwise
to move the Key Carriage IN.
Fig. 2.3
No. 1200PCH

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PUNCH MACHINE
™
Turn the Depth Crank counterclockwise
to move the Key Carriage outward.
Fig. 2.4
No. 1200PCH

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PUNCH MACHINE
™
Fig. 2.5
NOTE: Never force the Key Carriage or the
Spacing Crank past full left position.
(Full left equals the centerline of the punch
with the extreme right side of the jaw).
Fig. 2.6
NOTE: Never force the Key Carriage or the
Spacing Crank past full right position.
(Full right equals the centerline of the punch
with the extreme left side of the jaw).
No. 1200PCH

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PUNCH MACHINE
™
Fig. 2.7
The total spacing range of the machine is from the
extreme right to the left side of the jaws and
equals 1.200" (3 cm) maximum.
1.200"
(3 cm)
No. 1200PCH

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™
PUNCH MACHINE
™
The total depth range of the machine is from the
face of the punch to the back of the bottom jaw and
equals .700" (1.75 cm) maximum.
Fig. 2.8
RANGE: .700" (1.75 cm) MAX.
No. 1200PCH

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™
PUNCH MACHINE
™
3.0
Holding And Gauging Of Keys
No. 1200PCH

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PUNCH MACHINE
™
Position the key at the back of the bottom jaw to
satisfy most single-sided key holding situations.
Fig. 3.1
No. 1200PCH

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™
PUNCH MACHINE
™
Optional Method: Position the key at the front of
the bottom jaw for double-sided symmetrical keys.
Fig. 3.2
No. 1200PCH

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PUNCH MACHINE
™
NOTE: For single-sided keys the blank
must be flush with the back of the
Bottom Jaw.
Fig. 3.3
No. 1200PCH